Parametric design of a part with free-form surfaces

3D solid models for parts with regular-form surfaces (PRFSs) are effectively generated using traditional parametric design techniques. A new model is obtained by changing some parameters defining the model. The parts with free-form surfaces (PFFSs), however, cannot be defined by several parameters. Usually they are defined by some geometric elements like profile curves. The traditional parametric design approaches have not easily dealt with the PFFSs. A method for generating a solid model and an engineering drawing for PFFSs is proposed in this paper: First, the new profiles are generated from input point data. Second, the profile information is extracted from the existing model. Last, the old profiles are replaced with the new profiles. This method can preserve the associative information of the existing model and automatically generate the drawing including views, dimen- sions, and annotations. The proposed method has been implemented using a commercial CAD/CAM system, Unigraphics, and API functions written in C-language, and were applied to the blades of a turbine generator. Some illustrative examples are pro- vided in order to show the effectiveness of the proposed method.

An automatic grid generation approach over free-form surface for architectural design

An essential step for the realization of free-form surface structures is to create an efficient structural gird that satisfies not only the architectural aesthetics,but also the structural performance.Employing the main stress trajectories as the representation of force flows on a free-form surface,an automatic grid generation approach is proposed for the architectural design.The algorithm automatically plots the main stress trajectories on a 3D free-form surface,and adopts a modified advancing front meshing technique to generate the structural grid.Based on the proposed algorithm,an automatic grid generator named "St-Surmesh" is developed for the practical architectural design of free-form surface structure.The surface geometry of one of the Sun Valleys in Expo Axis for the Expo Shanghai 2010 is selected as a numerical example for validating the proposed approach.Comparative studies are performed to demonstrate how different structural grids affect the design of a free-form surface structure.

Analysis of the interaction between bolt-reinforced rock and surface support in tunnels based on convergence-confinement method

To investigate the interaction of the bolt-reinforced rock and the surface support,an analytical model of the convergence-confinement type is proposed,considering the sequential installation of the fully grouted rockbolts and the surface support.The rock mass is assumed to be elastic-brittle-plastic material,obeying the linear Mohr-Coulomb criterion or the non-linear Hoek-Brown criterion.According to the strain states of the tunnel wall at bolt and surface support installation and the relative magnitude between the bolt length and the plastic depth during the whole process,six cases are categorized upon solving the problem.Each case is divided into three stages due to the different effects of the active rockbolts and the passive surface support.The fictitious pressure is introduced to quantify the threedimensional(3D)effect of the tunnel face,and thus,the actual physical location along the tunnel axis of the analytical section can be considered.By using the bolt-rock strain compatibility and the rocksurface support displacement compatibility conditions,the solutions of longitudinal tunnel displacement and the reaction pressure of surface support along the tunnel axis are obtained.The proposed analytical solutions are validated by a series of 3D numerical simulations.Extensive parametric studies are conducted to examine the effect of the typical parameters of rockbolts and surface support on the tunnel displacement and the reaction pressure of the surface support under different rock conditions.The results show that the rockbolts are more effective in controlling the tunnel displacement than the surface support,which should be installed as soon as possible with a suitable length.For tunnels excavated in weak rocks or with restricted displacement control requirements,the surface support should also be installed or closed timely with a certain stiffness.The proposed method provides a convenient alternative approach for the optimization of rockbolts and surface support at the preliminary stage of tunnel design.

Aerodynamic Design for Three-Dimensional Multi-lifting Surfaces at Transonic Flow

An aerodynamic design method and corresponding codes are developed for three-dimensional multi lifting surfaces at transonic flow. It is based on the ＂iterative residual correction＂ concept that is successfully used for transonic wing design and subsonic multi-lifting surface design. The up-wind scheme is introduced into governing equations of multi-lifting surface design method and automatically acted when supersonic flow appears on the surface. A series of interface codes are programmed, including a target-pressure modification tool. Using the improved inverse aerodynamic design code, TAU code and interface codes, the transonic multi-lifting aerodynamic design software system is founded. Two cases of canard-wing configuration have been performed to validate the method and codes. The results show that the convergence of analysis/design iteration is very good at higher speed transonic flow.

Study of the Contact Force in Free-form Surfaces Compliant EDM Polishing by Robot

With an elastic negative pole being driven by ultra so nic vibration and being moved along the surface of work-piece compliantly by ro bot, a new kind of effective EDM, the compliant EDM, cuts the electrically condu ctive materials away and polishes work-piece of free-form surface. The study o f the contact force between the end of polishing tool and the surface of work-p iece is the key for the compliant EDM to study its cutting mechanism and to make better use of it. This paper makes a model for the contact force and verifies i t by experiments and simulation based on the theory of elastic body kinetics and dynamic stress concentration. The research work shows that this contact force i s caused by both the electrical impulsion of EDM and the mechanical force of ult rasonic vibration, the discharge frequency of compliant EDM has a much more clos er connection with the vibration frequency of polishing tool rather than the fre quency of ultrasonic vibration.

Smoothing Parametric Design of Addendum Surfaces for Sheet Metal Forming

The manual design of addendum surfaces on common CAD platforms is very tedious which requires many trialscorrections,which will certainly a ect the construction e ciency and quality of addendum surfaces,and then a ect the formability and quality of the workpiece in the process of sheet forming.In this paper,an automatic procedure based on parametric design method is proposed for the rapid construction of the addendum surfaces.The kernel of the parametric method is constructing boundary curves based on the shape of surfaces of workpiece and designing guide curves based on Hermite curve interpolation.By some simple parameters,the shape of the addendum surfaces could be controlled and adjusted easily.In addition,a minimum energy optimization method is employed to further optimize the constructed addendum surface.A finite element analysis for the sheet forming process is performed to evaluate the forming quality of constructed addendum surfaces.The instance illustrates that the addendum surface constructed by the proposed method could ensure both the overall smoothing of surfaces and the final forming quality,and it has a good e ect on springback after forming.This research proposes a smoothing parametric design method for addendum surfaces construction which could construct and optimize addendum surfaces rapidly.

Bamboo Fiber Modified Asphalt Mixture Proportion Design and Road Performances Based on Response Surface Method

In order to comprehensively utilize the remaining bamboo residue of bamboo products,this paper presents a research on recycling the bamboo fibers from bamboo residue for improving the performance of the asphalt mixtures.First of all,the basic performance parameters of sinocalamus affinis fiber,phyllostachys pubescens fiber,green bamboo fiber were tested and analyzed,and the optimal content and length were put forward.Then,the mix ratio design of the bamboo fiber modified asphalt mixture was further designed through the response surface method,and was verified the rationality of the mix ratio.Finally,the mixture specimens were made according to the experimental design mix ratio,and the high temperature,low temperature performance and moisture susceptibility of the bamboo fiber modified mixtures asphalt were tested.The results showed that the high temperature performance,low temperature performance and moisture susceptibility of bamboo fiber modified asphalt mixtures were improved compared with the performance of SBS modified asphalt mixture.When the length of bamboo fiber is 7.25 mm and the content of 0.22%,the road performance of the asphalt mixture was optimal.Consequentially,the decomposition of bamboo residue into bamboo fiber and its application in asphalt pavement can improve the reuse of bamboo waste,with remarkable environmental benefits and great promotion value.

Adaptive enhancement design of triply periodic minimal surface lattice structure based on non-uniform stress distribution

The Schwarz primitive triply periodic minimal surface(P-type TPMS)lattice structures are widely used.However,these lattice structures have weak load-bearing capacity compared with other cellular structures.In this paper,an adaptive enhancement design method based on the non-uniform stress distribution in structures with uniform thickness is proposed to design the P-type TPMS lattice structures with higher mechanical properties.Two types of structures are designed by adjusting the adaptive thickness distribution in the TPMS.One keeps the same relative density,and the other keeps the same of non-enhanced region thickness.Compared with the uniform lattice structure,the elastic modulus for the structure with the same relative density increases by more than 17%,and the yield strength increases by more than 10.2%.Three kinds of TPMS lattice structures are fabricated by laser powder bed fusion(L-PBF)with 316L stainless steel to verify the proposed enhanced design.The manufacture-induced geometric deviation between the as-design and as-printed models is measured by micro X-ray computed tomography(μ-CT)scans.The quasi-static compression experimental results of P-type TPMS lattice structures show that the reinforced structures have stronger elastic moduli,ultimate strengths,and energy absorption capabilities than the homogeneous P-TPMS lattice structure.

Optimization for Microbial Degumming of Ramie with Bacillus subtilis DZ_(5) in Submerged Fermentation by Orthogonal Array Design and Response Surface Methodology

As a kind of natural fiber,ramie fiber has distinctive advantages in textile application,but the application is limited due to the traditional degumming mode.Compared with the traditional degumming process,the microbial degumming process has many advantages.To obtain the optimal conditions for degumming ramie with Bacillus subtilis DZ_(5)(BS DZ_(5)),a combined statistical approach of orthogonal array design(OAD)and response surface methodology(RSM)was used.The influences of initial pH of the bacteria medium,culture temperature,shaking speed,degumming time and inoculum size on submerged fermentation degumming were evaluated by using fractional factorial design.The main factors in the analysis were culture temperature,shaking speed and initial pH.The residual gum mass fraction was used as the optimization index,and the optimal conditions for degumming were determined by central composite design and RSM.Thus with only a limited number of experiments,an optimal ramie microbial degumming condition was found as the culture temperature of 40℃,the initial pH in the culture medium of 8.5,the shaking speed of 205 r/min,the degumming time of 96 h and the inoculum size of 5%.After microbial degumming of ramie under the optimal conditions,there was only 10.6%residual gum by mass in the fiber.In addition,the effective degumming of BS DZ_(5)was also confirmed by a scanning electron microscope(SEM).

Review on the design of high-strength and hydrogen-embrittlement-resistant steels

Given the carbon peak and carbon neutrality era,there is an urgent need to develop high-strength steel with remarkable hydrogen embrittlement resistance.This is crucial in enhancing toughness and ensuring the utilization of hydrogen in emerging iron and steel materials.Simultaneously,the pursuit of enhanced metallic materials presents a cross-disciplinary scientific and engineering challenge.Developing high-strength,toughened steel with both enhanced strength and hydrogen embrittlement(HE)resistance holds significant theoretical and practical implications.This ensures secure hydrogen utilization and further carbon neutrality objectives within the iron and steel sector.Based on the design principles of high-strength steel HE resistance,this review provides a comprehensive overview of research on designing surface HE resistance and employing nanosized precipitates as intragranular hydrogen traps.It also proposes feasible recommendations and prospects for designing high-strength steel with enhanced HE resistance.

Additive manufactured osseointegrated screws with hierarchical design

Bone screws are devices used to fix implants or bones to bones.However,conventional screws are mechanically fixed with thread and often face long-term failure due to poor osseointegration.To improve osseointegration,screws are evolving from solid and smooth to porous and rough.Additive manufacturing(AM)offers a high degree of manufacturing freedom,enabling the preparation of predesigned screws that are porous and rough.This paper provides an overview of the problems currently faced by bone screws:long-term loosening and screw breakage.Next,advances in osseointegrated screws are summarized hierarchically(sub-micro,micro,and macro).At the sub-microscale level,we describe surface-modification techniques for enhancing osseointegration.At the micro level,we summarize the micro-design parameters that affect the mechanical and biological properties of porous osseointegrated screws,including porosity,pore size,and pore shape.In addition,we highlight three promising pore shapes:triply periodic minimal surface,auxetic structure with negative Poisson ratio,and the Voronoi structure.At the macro level,we outline the strategies of graded design,gradient design,and topology optimization design to improve the mechanical strength of porous osseointegrated screws.Simultaneously,this paper outlines advances in AM technology for enhancing the mechanical properties of porous osseointegrated screws.AM osseointegrated screws with hierarchical design are expected to provide excellent long-term fixation and the required mechanical strength.

Recent advances in fabricating high-performance triboelectric nanogenerators via modulating surface charge density

Triboelectric nanogenerators(TENGs),a type of promising micro/nano energy source,have been arousing tremendous research interest since their inception and have been the subject of many striking developments,including defining the fundamental physical mechanisms,expanding applications in mechanical to electric power conversion and self-powered sensors,etc.TENGs with a superior surface charge density at the interfaces of the electrodes and dielectrics are found to be crucial to the enhancement of the performance of the devices.Here,an overview of recent advances,including material optimization,circuit design,and strategy conjunction,in developing TENGs through surface charge enhancement is presented.In these topics,different strategies are retrospected in terms of charge transport and trapping mechanisms,technical merits,and limitations.Additionally,the current challenges in high-performance TENG research and the perspectives in this field are discussed.

Adsorption of Malachite Green Using Activated Carbon from Mangosteen Peel: Optimization Using Box-Behnken Design

In this research,activated carbon from mangosteen peel has been synthesized using sulfuric acid as an activator.The adsorption performance of the activated carbon was optimized using malachite green dye as absorbate.Mala-chite green dye waste is a toxic and non-biodegradable material that damages the environment.Optimization of adsorption processes was carried out using Response Surface Methodology(RSM)with a Box-Behnken Design(BBD).The synthesized activated carbon was characterized using FTIR and SEM instruments.The FTIR spectra confirmed the presence of a sulfonate group(-SO_(3)H)in the activated carbon,indicating that the activation pro-cess using sulfuric acid was successful.SEM characterization shows that activated carbon has porous morphology.Optimization was carried out for three adsorption parameters,namely contact time(20,60,and 120 min),adsor-bent mass(0.005,0.025,and 0.05 g),and initial concentration of malachite green solution(5,50,and 100 mg·L^(-1)).The concentration of the malachite green solution was determined using a UV-Vis spectrophotometer at the max-imum wavelength of malachite green,618 nm.The optimum of malachite green adsorption using mangosteen peel activated carbon was obtained at a contact time of 80 min,an adsorbent mass of 0.032 g,and malachite green initial concentration of 25 mg·L^(-1),with a maximum removal percentage and maximum adsorption capacity of 93.66%and 19.345 mg·g^(-1),respectively.

Optimization and Characterization of Cellulose Extraction from Grevillea robusta (Silky Oak) Leaves by Soda-Anthraquinone Pulping Using Response Surface Methodology

Response surface methodology (RSM) using the central composite design (CCD) was applied to examine the impact of soda-anthraquinone pulping conditions on Grevillea robusta fall leaves. The pulping factors studied were: NaOH charge 5% to 20% w/v, pulping time 30 to 180 minutes, and the anthraquinone charge 0.1 to 0.5% w/w based on the oven-dried leaves. The responses evaluated were the pulp yield, cellulose content, and the degree of delignification. Various regression models were used to evaluate the effects of varying the pulping conditions. The optimum conditions attained were;NaOH charge of 14.63%, 0.1% anthraquinone, and a pulping period of 154 minutes, corresponding to 20.68% pulp yield, 80.56% cellulose content, and 70.34% lignin removal. Analysis of variance (ANOVA), was used to determine the most important variables that improve the extraction process of cellulose. The experiment outcomes matched those predicted by the model (Predicted R2 = 0.9980, Adjusted R2 = 0.9994), demonstrating the adequacy of the model used. FTIR analysis confirmed the elimination of the non-cellulosic fiber constituents. The lignin and hemicellulose-related bands (around 1514 cm−1, 1604 cm−1, 1239 cm−1, and 1734 cm−1) decreased with chemical treatment, indicating effective cellulose extraction by the soda-anthraquinone method. Similar results were obtained by XRD, SEM and thermogravimetric analysis of the extracted cellulose. Therefore, Grevillea robusta fall leaves are suitable renewable, cost-effective, and environmentally friendly non-wood biomass for cellulose extraction.

Relative Efficiencies of Optimal Designs in Four Dimensions Constructed Using Balanced Incomplete Block Designs

Experimentally, the best design gives estimates of the desired effects and contrasts with maximum precision. Efficiency as a discriminating factor enables comparison of designs. The goal of Response Surface Methodology (RSM) is the determination of the best settings of the in-put variables for a maximum (or a minimum) response within a region of interest, R. This calls for fitting a model that adequately represents the mean response since such a model, is then used to locate the optimum. D-, A-, E- and T-Optimal designs of a rotatable design of degree two in four dimensions constructed using balanced incomplete block designs (BIBD) when the number of replications is less than three times the number of pairs of treatments occur together in the design and their relative efficiencies to general designs are presented. D-optimal design had 88 runs after replicating the factorial part twice and the axial part thrice with an optimal variance of 0.6965612 giving an efficiency of 97.7% while for A- and T-optimal designs they are formed with 112 runs each obtained by replicating the factorial part two times and axial part six times. Their optimal variances are 0.05798174 and 1.29828 respectively, with efficiency of 71.8% for A-optimal and 87.5% for T-optimal design. E-optimal design was found to be the most efficient design with an only 32 runs comprising only of the factorial part and with an optimal variance of 0.4182000, attaining an efficiency of approximately 1%. This study proposes the adoption of the E-optimal design in estimating the parameters of a rotatable second-order degree model constructed using BIBD for less costs and time saving.

Optimizing Bucket Elevator Performance through a Blend of Discrete Element Method, Response Surface Methodology, and Firefly Algorithm Approaches

This research introduces a novel approach to enhancing bucket elevator design and operation through the integration of discrete element method(DEM)simulation,design of experiments(DOE),and metaheuristic optimization algorithms.Specifically,the study employs the firefly algorithm(FA),a metaheuristic optimization technique,to optimize bucket elevator parameters for maximizing transport mass and mass flow rate discharge of granular materials under specified working conditions.The experimental methodology involves several key steps:screening experiments to identify significant factors affecting bucket elevator operation,central composite design(CCD)experiments to further explore these factors,and response surface methodology(RSM)to create predictive models for transport mass and mass flow rate discharge.The FA algorithm is then applied to optimize these models,and the results are validated through simulation and empirical experiments.The study validates the optimized parameters through simulation and empirical experiments,comparing results with DEM simulation.The outcomes demonstrate the effectiveness of the FA algorithm in identifying optimal bucket parameters,showcasing less than 10%and 15%deviation for transport mass and mass flow rate discharge,respectively,between predicted and actual values.Overall,this research provides insights into the critical factors influencing bucket elevator operation and offers a systematic methodology for optimizing bucket parameters,contributing to more efficient material handling in various industrial applications.

Real-time accurate Free-Form Deformation in terms of triangular Bézier surfaces

We implemented accurate FFD in terms of triangular Bezier surfaces as matrix multiplications in CUDA and rendered them via OpenGL. Experimental results show that the proposed algorithm is more efficient than the previous GPU acceleration algorithm and tessel- lation shader algorithms.

Tool selection and collision-free in 5-axis numerical control machining of free-form surfaces

The methodology of 5-axis cutter selection to avert collision for free-form surface machining by flat-end cutters is presented. The combination of different cutters is adopt aiming at short machining time and high precision. The optimal small cutter is determined based on the geometric information of the points where a cutter most probably collide with the machined surface. Several larger cutters are selected to machine the surface in order to find the interference-free area. The difference of machining time for this area between the optimal small cutter and the large cutters is calculated. The functional relationship between the machining time and the radius of a cutter is established, by which the optimal number of cutters is obtained. The combination of cutters, which possesses the minimum overall machining time, is selected as the optimal cutter sizes. A case study has demonstrated the validity of the proposed methodology and algorithms.

Carpet Cloak Design for Rough Surfaces

Conventional carpet cloak structures have been utilized to conceal the objects located on a planar perfect electric conductor surface. We systematically investigate hiding arbitrarily shaped objects on a rough surface, as a more general and practical scenario. In addition, the required cloak is designed considering different boundary conditions for the surface beneath the object, despite the previous studies. To achieve an invisibility cloak, taking advantage of linear coordinate transformation, a simple homogeneous material is obtained to realize the cloak structure, facilitating the fabrication processes. Numerical simulations validate the performance of the proposed cloaking method. Therefore, the proposed structure is capable of cloaking in more general and complicated scenarios.

A Computer Vision Method for 3D Reconstruction of Curves-Marked Free-Form Surfaces

Visual method is now broadly used in reverse engineering for 3D reconstruction. The traditional computer vision methods are feature-based, i.e., they require that the objects must reveal features owing to geometry or textures. For textureless free-form surfaces, dense feature points are added artificially. In this paper, a new method is put forward combining computer vision with CAGD. The surface is subdivided into N-side Gregory patches using marked curves, and a stereo algorithm is used to reconstruct the curves. Then, the cross boundary tangent vector is computed through reflectance analysis. At last, the whole surface can be reconstructed by jointing these patches with 1Gcontinuity.