Chemical vapor deposition (CVD) diamond films have attracted more attentions due to their excellent mechanical properties. Whereas as-fabricated traditional diamond films in the previous studies don't have enough a...Chemical vapor deposition (CVD) diamond films have attracted more attentions due to their excellent mechanical properties. Whereas as-fabricated traditional diamond films in the previous studies don't have enough adhesion or surface smoothness, which seriously impact their friction and wear performance, and thus limit their applications under extremely harsh conditions. A boron doped, undoped microcrystalline and fine grained composite diamond (BD-UM-FGCD) film is fabricated by a three-step method adopting hot filament CVD (HFCVD) method in the present study, presenting outstanding comprehensive performance, including the good adhesion between the substrate and the underlying boron doped diamond (BDD) layer, the extremely high hardness of the middle undoped microcrystalline diamond (UMCD) layer, as well as the low surface roughness and favorable polished convenience of the surface fine grained diamond (FGD) layer. The friction and wear behavior of this composite film sliding against low-carbon steel and silicon nitride balls are studied on a ball-on-plate rotational friction tester. Besides, its wear rate is further evaluated under a severer condition using an inner-hole polishing apparatus, with low-carbon steel wire as the counterpart. The test results show that the BD-UM-FGCD film performs very small friction coefficient and great friction behavior owing to its high surface smoothness, and meanwhile it also has excellent wear resistance because of the relatively high hardness of the surface FGD film and the extremely high hardness of the middle UMCD film. Moreover, under the industrial conditions for producing low-carbon steel wires, this composite film can sufficiently prolong the working lifetime of the drawing dies and improve their application effects. This research develops a novel composite diamond films owning great comprehensive properties, which have great potentials as protecting coatings on working surfaces of the wear-resistant and anti-frictional components.展开更多
The friction behavior of the hot filament chemical vapor deposition(HFCVD) diamond film plays a critical role on its applications in mechanical fields and largely depends on the environment. Studies on the tribologi...The friction behavior of the hot filament chemical vapor deposition(HFCVD) diamond film plays a critical role on its applications in mechanical fields and largely depends on the environment. Studies on the tribological properties of HFCVD diamond films coated on Co-cemented tungsten carbide (WC-Co) substrates are rarely reported in available literatures, especially in the water lubricating conditions. In this paper, conventional microcrystalline diamond(MCD) and fine-grained diamond(FGD) films are deposited on WC-Co substrates and their friction properties are evaluated on a reciprocating ball-on-plate tribometer, where they are brought to slide against ball-bearing steel and copper balls in dry and water lubricating conditions. Scanning electron microscopy(SEM), atomic force microscopy(AFM), surface profilometer and Raman spectroscopy are adopted to characterize as-deposited diamond films; SEM and energy dispersive X-ray(EDX) are used to investigate the worn region on the surfaces of both counterface balls and diamond films. The research results show that the friction coefficient of HFCVD diamond films always starts with a high initial value, and then gradually transits to a relative stable state. For a given counterface and a sliding condition, the FGD film presents lower stable friction coefficients by 0.02-0.03 than MCD film. The transferred materials adhered on sliding interface are supposed to have predominate effect on the friction behaviors of HFCVD diamond films. Furthermore, the effect of water lubricating on reducing friction coefficient is significant. For a given counterpart, the stable friction coefficients of MCD or FGD films reduce by about 0.07-0.08 while sliding in the water lubricating condition, relative to in dry sliding condition. This study is beneficial for widespread applications of HFCVD diamond coated mechanical components and adopting water lubricating system, replacing ofoil lubricating, in a variety of mechanical processing fields to implement the green production process.展开更多
Polyalkylmethacrylates(PAMAs) are well-known as viscosity index improvers and dispersant boosters.This paper shows that PAMAs are able to adsorb from oil solution on to metal surfaces,to produce thick,viscous boundary...Polyalkylmethacrylates(PAMAs) are well-known as viscosity index improvers and dispersant boosters.This paper shows that PAMAs are able to adsorb from oil solution on to metal surfaces,to produce thick,viscous boundary films.These films enhance lubricant film formation in slow speed and high temperature conditions and thus produce a significant reduction of friction.A systematic study of this phenomenon has made use of the highly flexible nature of PAMA chemistry.A range of dispersant and non-dispersant polymethacrylates has been synthesized.The influence of different functionalities,molecular weights and architectures on both boundary film formation and friction has been explored using optical interferometry and friction-speed charting.From the results, guidelines have been developed for designing PAMAs having optimal boundary lubricating properties.Through their ability to form boundary films PAMAs can significantly contribute to reduce wear in engine,gear and hydraulic lubrication.As a consequence of their viscometric and tribological performance PAMAs can furthermore improve fuel and energy efficiency in different,namely engine and hydraulic applications.Extensive work is currently conducted in the lubricant industry to develop engine oils with lower sulfur,phosphorus and metal content(low SAPS) and to optimize their frictional properties through the use of friction modifiers or synthetic base stocks.We have investigated the contribution of PAMA viscosity index improvers and boosters to improve fuel economy and to reduce wear levels.This paper reports our efforts to develop a new range of PAMAs that have been optimized in terms of composition,architecture,molecular weight and functionality and which can be used in low viscosity,low SAPS formulations to help meet the stringent requirements of modern engine oils.展开更多
Abstract Effects of film fragments in the friction system on friction and wear properties of tungsten doped diamond-like carbon films (W-DLC) were studied in the condition of boundary lubrication. It could be observ...Abstract Effects of film fragments in the friction system on friction and wear properties of tungsten doped diamond-like carbon films (W-DLC) were studied in the condition of boundary lubrication. It could be observed that the average friction coefficient was increased after introducing film fragments into the friction system, where these film fragments can accelerate the breaking of the extreme thin oil film which could separate two friction surfaces when the system is under boundary lubrication conditions. The increasing friction load can accelerate the friction ehenfieal reaction on the friction interface and lead to the crushing effect on film fragments, which decreased the friction coefficient of friction system. It was also found that the wear width, depth, and volume of the film increased by introducing film fragments and applying great load.展开更多
A star-shaped compound of perfluoro-1-octanesulfonated fullerene was synthesized. The measurement of the friction for its spin-coating film by friction force microscopy (FFM) reveals that the films possess lower frict...A star-shaped compound of perfluoro-1-octanesulfonated fullerene was synthesized. The measurement of the friction for its spin-coating film by friction force microscopy (FFM) reveals that the films possess lower friction force compared to that of the star-shaped C-60-polystyrene films.展开更多
The porous anodic aluminum oxide (AAO) film on a pure aluminum substrate was pre pared by a two-step anodization in a 0.3M oxalic acid solution and pore-enlargem ent treatment in the phosphoric acid aqueous solution a...The porous anodic aluminum oxide (AAO) film on a pure aluminum substrate was pre pared by a two-step anodization in a 0.3M oxalic acid solution and pore-enlargem ent treatment in the phosphoric acid aqueous solution at 50℃. The diameter of h ighly ordered pore on the AAO film was about 90nm, and the thickness of the AAO film was 3μm. The mineral oil was infiltrated in the ordered nanometer sized po res of AAO film on an aluminum substrate due to the capillarity effect. The fric tion coefficient was measured using a ball-on-disk tribotester. The tests were c onducted at loads range from 490 to 2450mN and at sliding velocities between 0.1 and 0.5m·s-1. Oil infiltration in porous AAO film modified friction and consid erably improved the wear resistance. As compared to the porous AAO film, the oil -infiltrated specimen had low friction coefficient. With increasing the applied load and sliding velocity, the friction coefficient of the oil-infiltrated film decreased. It indicates that the oil-infiltrated AAO film produced a new way to modify the friction and wear of aluminum alloy.展开更多
Measurements of frictional resistance play an important role in engineering practice. There are several types of air resistance acting on an aircraft, for example. One of them, frictional resistance, accounts for half...Measurements of frictional resistance play an important role in engineering practice. There are several types of air resistance acting on an aircraft, for example. One of them, frictional resistance, accounts for half of the air resistance. Oil film interferometry is one of methods for measuring the frictional resistance. Oil dropped on an object is thinly stretched by the frictional resistance. The bright and dark fringe pattern is generated when monochromatic light is applied to the oil film. The gradient of the oil thickness decreases with the lapse of time, and thus the spacing between neighboring the dark lines increases. The rate at which the spacing increases is proportional to the frictional resistance. In this study, the frictional resistance acting on a small area on a plate was measured and compared with the theoretical value. As a result, these results qualitatively agree well with each other.展开更多
高速钢表面类金刚石(diamond-like carbon,DLC)薄膜的沉积效率和膜-基结合力影响其在切削刀具领域的应用。基于空心阴极原理,利用等离子体增强化学气相沉积(plasma-enhanced chemical vapor deposition,PECVD)的方法,在体积比为1∶3的CH...高速钢表面类金刚石(diamond-like carbon,DLC)薄膜的沉积效率和膜-基结合力影响其在切削刀具领域的应用。基于空心阴极原理,利用等离子体增强化学气相沉积(plasma-enhanced chemical vapor deposition,PECVD)的方法,在体积比为1∶3的CH_(4)和C_(2)H_(2)的混合气体中加入N_(2)在高速钢表面制备类金刚石薄膜,研究了N_(2)体积分数对DLC薄膜结合力和耐磨性的影响。结果表明:掺氮可提高DLC薄膜的沉积效率,改善膜结构。随着N_(2)体积分数的增加,DLC薄膜中sp^(3)键含量和摩擦因数均先增大后减小。掺10%体积分数N_(2)的DLC薄膜厚度达1543 nm,膜-基结合力等级从HF4提高到HF2,摩擦因数降至0.139,耐磨性提高。展开更多
基金Supported by National Natural Science Foundation of China(Grant Nos.51275302,51005154)Chenguang Program of Shanghai Municipal Education Commission of China(Grant No.12CG11)
文摘Chemical vapor deposition (CVD) diamond films have attracted more attentions due to their excellent mechanical properties. Whereas as-fabricated traditional diamond films in the previous studies don't have enough adhesion or surface smoothness, which seriously impact their friction and wear performance, and thus limit their applications under extremely harsh conditions. A boron doped, undoped microcrystalline and fine grained composite diamond (BD-UM-FGCD) film is fabricated by a three-step method adopting hot filament CVD (HFCVD) method in the present study, presenting outstanding comprehensive performance, including the good adhesion between the substrate and the underlying boron doped diamond (BDD) layer, the extremely high hardness of the middle undoped microcrystalline diamond (UMCD) layer, as well as the low surface roughness and favorable polished convenience of the surface fine grained diamond (FGD) layer. The friction and wear behavior of this composite film sliding against low-carbon steel and silicon nitride balls are studied on a ball-on-plate rotational friction tester. Besides, its wear rate is further evaluated under a severer condition using an inner-hole polishing apparatus, with low-carbon steel wire as the counterpart. The test results show that the BD-UM-FGCD film performs very small friction coefficient and great friction behavior owing to its high surface smoothness, and meanwhile it also has excellent wear resistance because of the relatively high hardness of the surface FGD film and the extremely high hardness of the middle UMCD film. Moreover, under the industrial conditions for producing low-carbon steel wires, this composite film can sufficiently prolong the working lifetime of the drawing dies and improve their application effects. This research develops a novel composite diamond films owning great comprehensive properties, which have great potentials as protecting coatings on working surfaces of the wear-resistant and anti-frictional components.
基金supported by National Natural Science Foundation of China (Grant No. 50575135)Program for New Century Excellent Talents of Ministry of Education of China (Grant No. NCET-06-0399)Tribology Science Fund of the State Key Laboratory of Tribology, China
文摘The friction behavior of the hot filament chemical vapor deposition(HFCVD) diamond film plays a critical role on its applications in mechanical fields and largely depends on the environment. Studies on the tribological properties of HFCVD diamond films coated on Co-cemented tungsten carbide (WC-Co) substrates are rarely reported in available literatures, especially in the water lubricating conditions. In this paper, conventional microcrystalline diamond(MCD) and fine-grained diamond(FGD) films are deposited on WC-Co substrates and their friction properties are evaluated on a reciprocating ball-on-plate tribometer, where they are brought to slide against ball-bearing steel and copper balls in dry and water lubricating conditions. Scanning electron microscopy(SEM), atomic force microscopy(AFM), surface profilometer and Raman spectroscopy are adopted to characterize as-deposited diamond films; SEM and energy dispersive X-ray(EDX) are used to investigate the worn region on the surfaces of both counterface balls and diamond films. The research results show that the friction coefficient of HFCVD diamond films always starts with a high initial value, and then gradually transits to a relative stable state. For a given counterface and a sliding condition, the FGD film presents lower stable friction coefficients by 0.02-0.03 than MCD film. The transferred materials adhered on sliding interface are supposed to have predominate effect on the friction behaviors of HFCVD diamond films. Furthermore, the effect of water lubricating on reducing friction coefficient is significant. For a given counterpart, the stable friction coefficients of MCD or FGD films reduce by about 0.07-0.08 while sliding in the water lubricating condition, relative to in dry sliding condition. This study is beneficial for widespread applications of HFCVD diamond coated mechanical components and adopting water lubricating system, replacing ofoil lubricating, in a variety of mechanical processing fields to implement the green production process.
文摘Polyalkylmethacrylates(PAMAs) are well-known as viscosity index improvers and dispersant boosters.This paper shows that PAMAs are able to adsorb from oil solution on to metal surfaces,to produce thick,viscous boundary films.These films enhance lubricant film formation in slow speed and high temperature conditions and thus produce a significant reduction of friction.A systematic study of this phenomenon has made use of the highly flexible nature of PAMA chemistry.A range of dispersant and non-dispersant polymethacrylates has been synthesized.The influence of different functionalities,molecular weights and architectures on both boundary film formation and friction has been explored using optical interferometry and friction-speed charting.From the results, guidelines have been developed for designing PAMAs having optimal boundary lubricating properties.Through their ability to form boundary films PAMAs can significantly contribute to reduce wear in engine,gear and hydraulic lubrication.As a consequence of their viscometric and tribological performance PAMAs can furthermore improve fuel and energy efficiency in different,namely engine and hydraulic applications.Extensive work is currently conducted in the lubricant industry to develop engine oils with lower sulfur,phosphorus and metal content(low SAPS) and to optimize their frictional properties through the use of friction modifiers or synthetic base stocks.We have investigated the contribution of PAMA viscosity index improvers and boosters to improve fuel economy and to reduce wear levels.This paper reports our efforts to develop a new range of PAMAs that have been optimized in terms of composition,architecture,molecular weight and functionality and which can be used in low viscosity,low SAPS formulations to help meet the stringent requirements of modern engine oils.
基金supported by China National Machinery Industry Group(Grant No.SINOMACH 2017 246)
文摘Abstract Effects of film fragments in the friction system on friction and wear properties of tungsten doped diamond-like carbon films (W-DLC) were studied in the condition of boundary lubrication. It could be observed that the average friction coefficient was increased after introducing film fragments into the friction system, where these film fragments can accelerate the breaking of the extreme thin oil film which could separate two friction surfaces when the system is under boundary lubrication conditions. The increasing friction load can accelerate the friction ehenfieal reaction on the friction interface and lead to the crushing effect on film fragments, which decreased the friction coefficient of friction system. It was also found that the wear width, depth, and volume of the film increased by introducing film fragments and applying great load.
基金This project is financially supported by the National Natural Science Foundation of China (No. 50173001)
文摘A star-shaped compound of perfluoro-1-octanesulfonated fullerene was synthesized. The measurement of the friction for its spin-coating film by friction force microscopy (FFM) reveals that the films possess lower friction force compared to that of the star-shaped C-60-polystyrene films.
基金This work was supported by the National Natural Science Foundation of China(No.50271067)Zhejiang Provincial Natural Science Foundation of China(No.ZC0203).
文摘The porous anodic aluminum oxide (AAO) film on a pure aluminum substrate was pre pared by a two-step anodization in a 0.3M oxalic acid solution and pore-enlargem ent treatment in the phosphoric acid aqueous solution at 50℃. The diameter of h ighly ordered pore on the AAO film was about 90nm, and the thickness of the AAO film was 3μm. The mineral oil was infiltrated in the ordered nanometer sized po res of AAO film on an aluminum substrate due to the capillarity effect. The fric tion coefficient was measured using a ball-on-disk tribotester. The tests were c onducted at loads range from 490 to 2450mN and at sliding velocities between 0.1 and 0.5m·s-1. Oil infiltration in porous AAO film modified friction and consid erably improved the wear resistance. As compared to the porous AAO film, the oil -infiltrated specimen had low friction coefficient. With increasing the applied load and sliding velocity, the friction coefficient of the oil-infiltrated film decreased. It indicates that the oil-infiltrated AAO film produced a new way to modify the friction and wear of aluminum alloy.
文摘Measurements of frictional resistance play an important role in engineering practice. There are several types of air resistance acting on an aircraft, for example. One of them, frictional resistance, accounts for half of the air resistance. Oil film interferometry is one of methods for measuring the frictional resistance. Oil dropped on an object is thinly stretched by the frictional resistance. The bright and dark fringe pattern is generated when monochromatic light is applied to the oil film. The gradient of the oil thickness decreases with the lapse of time, and thus the spacing between neighboring the dark lines increases. The rate at which the spacing increases is proportional to the frictional resistance. In this study, the frictional resistance acting on a small area on a plate was measured and compared with the theoretical value. As a result, these results qualitatively agree well with each other.