Physicochemistry aspects on frictional interfaces

Friction exists wherever relative motion occurs and is the main source of energy consumption.Lubrication plays a significant role in improving fuel efficiency,reducing emissions,and prolonging the service life of machines.Surface interactions between two moving solid surfaces or the flow of a fluid (and/or environment) on a solid surface are the primary causes of friction.Apart from the mechanical design of moving parts,surface physicochemistry is of crucial importance to lubrication.This review deals with the frontier research on controlling friction and lubrication,highlights the importance of physicochemistry aspects,and enumerates the state-of-the-art chemistry solutions to tribological issues.It aims at inspiring talented young scientists from different fields to make significant contributions to the area.

Friction Characteristics Between Marine Clay and Construction Materials

Structure-soil interface friction characteristics is of importance to investigate the interaction between engineering structures and soils,especially for offshore structures.The interface friction behavior between marine clay and structural materials with different roughness was studied in this paper by using 3D optical scanning tests,a modified direct shear device and numerical simulation.Relationships between the surface roughness of structures,water content and interface friction angle were presented by model tests.The increase of water contents decreased the interface friction angles.For interfaces with different roughness,the interface friction angles will be smaller than that of the soil when the water content exceeds a certain value.The roughness of the interface and the water content of the soil are mutually coupled to influence the coefficient of friction(COF).This paper proposed a Finite Element Method(FEM)to simulate the interface direct shear tests of structures with different roughness.The surface models with different roughness are established based on the structure data obtained by 3D scanning.The Coupled Eulerian-Lagrangian(CEL)approach was employed to analyse soils sheared by irregular surfaces.The interface behavior for interfaces with different roughness under cyclic shear stresses was analyzed by FEM.

Change of the mode of failure by interface friction and width-to-height ratio of coal specimens

Bumps in coal mines have been recognized as a major hazard for many years. These sudden and violent failures around mine openings have compromised safety, ventilation and access to mine workings.Previous studies showed that the violence of coal specimen failure depends on both the interface friction and width-to-height（W/H） ratio of coal specimen. The mode of failure for a uniaxially loaded coal specimen or a coal pillar is a combination of both shear failure along the interface and compressive failure in the coal. The shear failure along the interface triggered the compressive failure in coal. The compressive failure of a coal specimen or a coal pillar can be controlled by changing its W/H ratio. As the W/H ratio increases, the ultimate strength increases. Hence, with a proper combination of interface friction and the W/H ratio of pillar or coal specimen, the mode of failure will change from sudden violent failure which is brittle failure to non-violent failure which is ductile failure. The main objective of this paper is to determine at what W/H ratio and interface friction the mode of failure changes from violent to non-violent. In this research, coal specimens of W/H ratio ranging from 1 to 10 were uniaxially tested under two interface frictions of 0.1 and 0.25, and the results are presented and discussed.

Influence of Friction Interface Contact on Ultrasonic Motor Efficiency Under Static Conditions

The friction interface matching plays a deterministic role in the motor efficiency,and the microcosmic contact status of friction interface should be investigated to improve the ultrasonic motor performance.The main purpose is to improve the effective output power of ultrasonic motor.Hence,one studies the contact condition of the friction interface of the ultrasonic motor,analyzes the micro condition of contact interface through finite element analysis,optimizes unreasonable structures,and compares the two different-structure ultrasonic motors through experiments.The results reflect the necessity of optimization.After optimization,the stator and rotor deform after pre-pressure and the contact interface of them full contact theoretically.When reaching heat balance the effective output of the motor is 37%,and the average effective output efficiency is 2.384 times higher than that of the unoptimized.It can be seen that the total consumption of the ultrasonic motor system decreases significantly.Therefore,when using in certain system the consumption taken from the system will decreases largely,especially in the system with a strict consumption control.

DYNAMIC INTERACTION OF PLANE WAVES WITH A UNILATERALLY FRICTIONALLY CONSTRAINED INCLUSION-TIME DOMAIN BOUNDARY ELEMENT ANALYSIS

A 2D time domain boundary element method(BEM)is developed to solve the transient scattering of plane waves by a unilaterally frictionally constrained inclusion.Coulomb friction is assumed along the contact interface.The incident wave is assumed strong enough so that localized slip and separation take place along the interface.The present problem is in effect a nonlinear boundary value problem since the mixed boundary conditions involve unknown intervals (slip,separation and stick regions).In order to determine the unknown intervals,an iterative technique is developed.As an example,we consider the scattering of a circular cylinder embedded in an infinite solid.

Stability analysis of shallow tunnels subjected to eccentric loads by a boundary element method

This paper presents the results of the shear strength（frictional strength） of cemented paste backfillcemented paste backfill（CPB-CPB） and cemented paste backfillerock wall（CPB-rock） interfaces. The frictional behaviors of these interfaces were assessed for the short-term curing times（3 d and 7 d） using a direct shear apparatus RDS-200 from GCTS（Geotechnical Consulting ＆ Testing Systems）. The shear（friction） tests were performed at three different constant normal stress levels on flat and smooth interfaces. These tests aimed at understanding the mobilized shear strength at the CPB-rock and CPB-CPB interfaces during and/or after open stope filling（no exposed face）. The applied normal stress levels were varied in a range corresponding to the usually measured in-situ horizontal pressures（longitudinal or transverse） developed within paste-filled stopes（uniaxial compressive strength, s c 150 k Pa）. Results show that the mobilized shear strength is higher at the CPB-CPB interface than that at the CPB-rock interface. Also, the perfect elastoplastic behaviors observed for the CPB-rock interfaces were not observed for the CPB-CPB interfaces with low cement content which exhibits a strain-hardening behavior. These results are useful to estimate or validate numerical model for pressures determination in cemented backfill stope at short term. The tests were performed on real backfill and granite. The results may help understanding the mechanical behavior of the cemented paste backfill in general and, in particular, analyzing the shear strength at backfillebackfill and backfill-rock interfaces.

Pullout behavior of polymeric strip in compacted dry granular soil under cyclic tensile load conditions

Assessment of the reinforcement behavior of soil under cyclic and monotonic loads is of great impor- tance in the safe design of mechanically stabilized earth walls, In this article, the method of conducting a multistage pullout （MSP） test on the polymeric strip （PS） is presented, The post-cyclic behavior of the reinforcement can be evaluated using a large-scale pullout apparatus adopting MSP test and one-stage pullout （OSP） test procedures, This research investigates the effects of various factors including load amplitude, load frequency, number of load cycles and vertical effective stress on the peak apparent coefficient of friction mobilized at the soil-PS interface and the pullout resistance of the PS buried in dry sandy soil. The results illustrate that changing the cyclic tensile load frequency from 0,1 Hz to 0,5 Hz does not affect the pullout resistance. Moreover, the influence of increasing the number of load cycles from 30 to 250 on the peak pullout resistance is negligible. Finally, the effect of increasing the cyclic tensile load amplitude from 20% to 40% on the monotonic pullout resistance can be ignored. The peak apparent coefficient of friction mobilized at the soil-PS interface under monotonic and cyclic load conditions decreases with the increase in vertical effective stress.

Mechanism of thermoviscoelasticity driven solid-liquid interface reducing friction for polymer alloy coating

High-temperature ablation is a common failure phenomenon that limits the service life of the transmission parts on heavy-duty machines used in heavy load,high temperature,high shock conditions due to in-sufficient supply of lubricating oil and grease.Traditional self-lubricating coatings prepared by inorganic,organic or organic-inorganic hybrid methods are prone to be oxidated at high temperatures to lose their friction reducing function,so that it is difficult to meet the engineering requirements of high-temperature lubrication.We design viscoelastic polymer coatings by a high-temperature self-lubricating and wear-resistant strategy.Polytetrafluoroethylene(PTFE,T_(m)=329℃)and polyphenylene sulfide(PPS,T_(g)=84℃,T_(m)=283℃)are used to prepare a PTFE/PPS polymer alloy coating.As the temperature increases from 25 to 300℃,the PTFE/PPS coating softens from glass state to viscoelastic state and viscous flow state,which is owing to the thermodynamic transformation characteristic of the PPS component.Additionally the friction coefficient(μ)decreased from 0.096 to 0.042 with the increasing of temperature from 25 to 300℃.The mechanism of mechanical deformation and surface morphology evolution for the PTFE/PPS coating under the multi-field coupling action of temperature(T),temperature–centrifugal force(T–F_(ω)),temperature–centrifugal force–shearing force(T–F_(ω)–F_(τ))were investigated.The physical model of“thermoviscoelasticity driven solid–liquid interface reducing friction”is proposed to clarify the self-lubricating mechanism determined by the high-temperature viscoelastic properties of polymers.The high-temperature adjusts the viscosity(η)of the coating,increases interface slipping and intensifies shear deformation(τ),reducing the friction coefficient.The result is expected to provide a new idea for designing anti-ablation coatings served in high temperature friction and wear conditions.

Capillary electroosmosis properties of water lubricants with different electroosmotic additives under a steel-on-steel sliding interface

The process of lubricant penetration into frictional interfaces has not been fully established,hence compromising their tribological performance.In this study,the penetration characteristics of deionized water(DI water)containing an electroosmotic suppressant(cetyltrimethylammonium bromide(CTAB))and an electroosmotic promoter(sodium lauriminodipropionate(SLI)),were investigated using steel-onsteel friction pairs.The results indicated that the lubricant with electroosmotic promoter reduced the coefficient of friction and wear scar diameter,whereas that with an electroosmotic suppressant exhibited an opposite behavior compared with DI water.The addition of SLI promoted the penetration of the DI water solution,thus resulting in the formation of a thick lubricating film of iron oxide at the sliding surface.This effectively reduced the abrasion damage,leading to a lower coefficient of friction and wear loss.

Flow characteristics of integrated motor-pump assembly with phosphate ester medium for aerospace electro-hydrostatic actuators

Motor-pump assembly is the core component of the Aerospace Electro-hydrostatic Actuator(EHA).Thus,the design of the motor pump can be very challenging under conditions of high speed and wide pressure range,especially in particular working mediums.Our ultimate goal is to pursue better flow characteristics under a wide range of working conditions.In this paper,we built a sub-model of the main friction interfaces and a model of single-shaft coaxial motor-pump assembly adopting the method of hierarchical modeling.The experimental investigation of the output characteristics was mainly carried out in a phosphate ester medium environment.Then,the flow characteristics were compared and analyzed with the simulation results.Results indicated that the flow characteristics of the motor-pump assembly could be accurately simulated by the model and quite severe in a low speed and high-pressure environment.

Pullout characteristics and conceptual model of gabion reinforcement

The reinforced gabion wall on the west line of Xiangtan to Hengyang highway in Hunan province was studied with the large scale pullout model tests and numerical simulations to obtain the interface friction characteristics between the double twisted hexagonal gabion mesh(2.2 mm and 2.7 mm respectively) and red sandstone. The experimental results showed that the pullout displacement-shear stress curve could be roughly divided into 3 sections:the rapid growth,the steady progression and the yielding sections. The thinner gabion mesh led to the higher peak shear stress,larger cohesion and friction angle under the same normal stress. The pullout displacement-shear stress curve from the numerical simulation had two sections,namely,the rapid growth of shear stress and the yielding of gabion mesh. Under the same conditions,the 2.2 mm meshes resulted in the larger drawing coefficient and pseudo-friction coefficient and thus presented the better interface friction properties. The conceptual model suggested that the proportion of pullout force shared by the horizontal bars and longitudinal bars relied on the magnitude,the length,the coefficient of earth pressure and the friction factor,etc. The pullout bearing resistance on the transversal bars(T_1) comprises the largest proportion of the total resistance(about 62%–72%),on the other hand,the proportions of the annular pullout friction on the longitudinal bars(T_2) and the interface friction acting on the surfaces of all nodes(T_3) both grow against T_1 when the normal stress increases.