The weldability of a ferritic ductile cast iron was investigated as a function of different consumables and welding conditions. A 23 full factorial experimental design was used to analyze the effect of factors and the...The weldability of a ferritic ductile cast iron was investigated as a function of different consumables and welding conditions. A 23 full factorial experimental design was used to analyze the effect of factors and their interac- tions on ultimate tensile strength of weldments. The shielded metal arc welding （SMAW） process was used with two types of consumables （E7018 and ENi-CI） under eight different conditions using as-cast samples. The microstructur- al evolution and fracture mechanisms were investigated by optical microscopy and scanning electron microscopy （SEM）, respectively. The hardness, tensile and impact tests were also performed to determine the weld quality. Based on experiment design, preheat, consumable, cooling condition, preheat cooling and preheat-consumable inter- actions were significant factors. Preheat is the most effective factor and in the case of E7018, preheat and cooling conditions were the most sensible factors. It was found that buttering was the most appropriate welding method for ferritic ductile cast iron.展开更多
The present study aims at introducing a newly developed natural fiber called castor oil fiber,termed ricinus communis,as a possible reinforcement in tribo-composites.Unidirectional short castor oil fiber reinforced ep...The present study aims at introducing a newly developed natural fiber called castor oil fiber,termed ricinus communis,as a possible reinforcement in tribo-composites.Unidirectional short castor oil fiber reinforced epoxy resin composites of different fiber lengths with 40%volume fraction were fabricated using hand layup technique.Dry sliding wear tests were performed on a pin-on-disc tribometer based on full factorial design of experiments(DoE)at four fiber lengths(5,10,15,and 20 mm),three normal loads(15,30,and 45 N),and three sliding distances(1,000,2,000,and 3,000 m).The effect of individual parameters on the amount of wear,interfacial temperature,and coefficient of friction was studied using analysis of variance(ANOVA).The composite with 5 mm fiber length provided the best tribological properties than 10,15,and 20 mm fiber length composites.The worn surfaces were analyzed under scanning electron microscope.Also,the tribological behavior of the composites was predicted using regression,artificial neural network(ANN)-single hidden layer,and ANN-multi hidden layer models.The confirmatory test results show the reliability of predicted models.ANN with multi hidden layers are found to predict the tribological performance accurately and then followed by ANN with single hidden layer and regression model.展开更多
文摘The weldability of a ferritic ductile cast iron was investigated as a function of different consumables and welding conditions. A 23 full factorial experimental design was used to analyze the effect of factors and their interac- tions on ultimate tensile strength of weldments. The shielded metal arc welding （SMAW） process was used with two types of consumables （E7018 and ENi-CI） under eight different conditions using as-cast samples. The microstructur- al evolution and fracture mechanisms were investigated by optical microscopy and scanning electron microscopy （SEM）, respectively. The hardness, tensile and impact tests were also performed to determine the weld quality. Based on experiment design, preheat, consumable, cooling condition, preheat cooling and preheat-consumable inter- actions were significant factors. Preheat is the most effective factor and in the case of E7018, preheat and cooling conditions were the most sensible factors. It was found that buttering was the most appropriate welding method for ferritic ductile cast iron.
文摘The present study aims at introducing a newly developed natural fiber called castor oil fiber,termed ricinus communis,as a possible reinforcement in tribo-composites.Unidirectional short castor oil fiber reinforced epoxy resin composites of different fiber lengths with 40%volume fraction were fabricated using hand layup technique.Dry sliding wear tests were performed on a pin-on-disc tribometer based on full factorial design of experiments(DoE)at four fiber lengths(5,10,15,and 20 mm),three normal loads(15,30,and 45 N),and three sliding distances(1,000,2,000,and 3,000 m).The effect of individual parameters on the amount of wear,interfacial temperature,and coefficient of friction was studied using analysis of variance(ANOVA).The composite with 5 mm fiber length provided the best tribological properties than 10,15,and 20 mm fiber length composites.The worn surfaces were analyzed under scanning electron microscope.Also,the tribological behavior of the composites was predicted using regression,artificial neural network(ANN)-single hidden layer,and ANN-multi hidden layer models.The confirmatory test results show the reliability of predicted models.ANN with multi hidden layers are found to predict the tribological performance accurately and then followed by ANN with single hidden layer and regression model.
