The mechanical integrity and reliability of coated devices are strongly affected by the residual stresses in thin films and coatings. However, due to the metallurgical complexity of materials, it is rather difficult t...The mechanical integrity and reliability of coated devices are strongly affected by the residual stresses in thin films and coatings. However, due to the metallurgical complexity of materials, it is rather difficult to obtain a closed-form solution of residual stresses within multilayered coatings (e.g. functionally graded coatings, FGCs). In this paper,an analytical model is developed to predict the distribution of residual stresses within multilayered coatings. The advantage of this model is that the solution of residual stresses is independent of the number of layers. Specific results are obtained by calculating elastic thermal stresses in ZrO2/NiCoCrAIY FGCs, which consist of different material layers. Furthermore, the residual stress distribution near the edges and the stress-induced failure modes of coating are also analyzed. The topics discussed provide some insights into the development of a methodology for designing fail-safe coating systems.展开更多
This investigation evaluates, by the dislocation method, the dynamic stress intensity factors of cracked orthotropic half-plane and functionally graded material coating of a coating- substrate material due to the acti...This investigation evaluates, by the dislocation method, the dynamic stress intensity factors of cracked orthotropic half-plane and functionally graded material coating of a coating- substrate material due to the action of anti-plane traction on the crack surfaces. First, by using the complex Fourier transform, the dislocation problem can be solved and the stress fields are obtained with Cauchy singularity at the location of dislocation. The dislocation solution is utilized to derive integral equations for multiple interacting cracks in the orthotropic half-plane with functionally graded orthotropic coating. Several examples are solved and dynamic stress intensity factors are obtained.展开更多
基金the priority support provided by the National Natural Science Foundation of China(No.50235030)the National Development Scheme of Kev Fundamental Research(National“973”Proiect)of China(No.G1999065009)“863”Project(No.2003AA331130).
文摘The mechanical integrity and reliability of coated devices are strongly affected by the residual stresses in thin films and coatings. However, due to the metallurgical complexity of materials, it is rather difficult to obtain a closed-form solution of residual stresses within multilayered coatings (e.g. functionally graded coatings, FGCs). In this paper,an analytical model is developed to predict the distribution of residual stresses within multilayered coatings. The advantage of this model is that the solution of residual stresses is independent of the number of layers. Specific results are obtained by calculating elastic thermal stresses in ZrO2/NiCoCrAIY FGCs, which consist of different material layers. Furthermore, the residual stress distribution near the edges and the stress-induced failure modes of coating are also analyzed. The topics discussed provide some insights into the development of a methodology for designing fail-safe coating systems.
文摘This investigation evaluates, by the dislocation method, the dynamic stress intensity factors of cracked orthotropic half-plane and functionally graded material coating of a coating- substrate material due to the action of anti-plane traction on the crack surfaces. First, by using the complex Fourier transform, the dislocation problem can be solved and the stress fields are obtained with Cauchy singularity at the location of dislocation. The dislocation solution is utilized to derive integral equations for multiple interacting cracks in the orthotropic half-plane with functionally graded orthotropic coating. Several examples are solved and dynamic stress intensity factors are obtained.