Galvanic coupling and its effect on origin potential flotation system of sulfide minerals

The galvanic coupling formed in origin potential flotation systems of sulfide minerals can be divided （into） three types: sulfide mineral-sulfide mineral-water system; sulfide mineral-steel ball-water system; and sulfide mineral-sulfide mineral-collector system. In this paper, taking lead, zinc, iron sulfide mineral systems for examples, several models of galvanic coupling were proposed and the effects of galvanic coupling on flotation were discussed. A galvanic contact between galena （or sphalerite） and pyrite contributes to decreasing the content of zinc in lead concentrate, and enhances remarkably the absorption of collector on the galena surface. During grinding, due to galvanic interactions between minerals and steel medium, Fe（OH）3 formed covers on the cathodic mineral surface, affecting its floatability.

Galvanic corrosion behavior of copper/titanium galvanic couple in artificial seawater

The corrosion behaviors of copper and copper/titanium galvanic couple （GC） in seawater were studied by electrochemical impedance spectroscopy （EIS） and electrochemical noise （EN） techniques in conjunction with scanning electron microscopy （SEM） method. The results show that the corrosion process of copper in seawater can be divided into two stages, in which corrosion resistance and SE show the same evolution trend of initial increase and subsequent decrease, while SG changes oppositely. However, the ensemble corrosion process of copper/titanium GC in seawater includes three stages, in which corrosion resistance and SE show the evolution features of initial decrease with a subsequently increase, and the final decrease again;while SG changes oppositely. The potential difference between copper and titanium in their galvanic couple can accelerate the initiation of pitting corrosion of copper, and both the minimum and maximum corrosion potentials of copper/titanium GC are much more positive than those of pure copper.

Improvement of corrosion resistance of PEO coated dissimilar Ti/Mg0.6Ca couple

With the growing demand for weight reduction,the application of joint lightweight structural materials is increasing.Magnesium alloys feature low density,high specific strength and good formability,offering significant advantages for fuel efficiency and load capacity.Combined with Ti,a dissimilar Ti/Mg composite material provides great flexibility combining the properties of each material.However,because of the great differences in chemical and electrochemical properties between Mg and Ti,it is imperative to address the galvanic corrosion problem of such dissimilar Ti/Mg components.This work presents an investigation of the PEO processing of sintered Ti/Mg0.6Ca couples,aiming to improve the corrosion resistance of such dissimilar alloy combinations using a phosphate-aluminate electrolyte.The results show that uniform and continuous coatings can be formed on the dissimilar Ti/Mg0.6Ca couple.The coating mainly contains MgO and MgAl_(2)O_(4)on the Mg0.6Ca side,and Al_(2)TiO_(5)is the dominant phase on the Ti side.The work also took advantage of synchrotron X-ray computed tomography(CT)scanning to achieve 3D reconstruction of the coating morphology,which can be a fast method to assess the porosity and compactness of the coating and further predict the coating corrosion resistance.The coating effectively improved the corrosion resistance of the dissimilar Ti/Mg0.6Ca couple.

Influence of oxidant KMnO_4 on film-forming process of rare earth metal conversion coating on LY12 aluminum alloy

A Cu/Al galvanic couple was established to study the influence of the oxidantKMnO_4 on the film-forming process of rare earth metal (REM) conversion coating on LY12 aluminumalloy. It is found that the galvanic couple simulative experiment accords with the actual immersion,and it can be substantially used to simulate the behavior of LY12 aluminum alloy in thefilm-forming process. It is showed that the formation of the coating is quickened in CeCl_3 solutioncontaining KMnO_4 compared with that not containing KMnO_4. XPS results reveal that the coatingformed on cathode is composed of oxide or hydroxide of Ce and Mn, so the mechanism of formation ofREM conversion coating changes when KMnO4 is added.

Galvanically induced potentials to enable minimal tribochemical wear of stainless steel lubricated with sodium chloride and ionic liquid aqueous solution

The effect of galvanically induced potentials on the friction and wear behavior of a 1 RK91 stainless steel regarding to tribocorrosion was investigated using an oscillating ball-on-disk tribometer equipped with an electrochemical cell. The aim of this investigation is to develop a water-based lubricant. Therefore 1 molar sodium chloride(NaCl) and 1% 1-ethyl-3-methylimidazolium chloride [C_2 mim][Cl] water solutions were used. Tribological performance at two galvanically induced potentials was compared with the non-polarized state: cathodic potential-coupling with pure aluminum- and anodic potential-coupling with pure copper. Frictional and electrochemical response was recorded during the tests. In addition, wear morphology and chemical composition of the steel were analyzed using scanning electron microscopy(SEM) and X-ray photoelectron spectroscopy(XPS), respectively. The galvanically induced cathodic polarization of the stainless steel surface results in electrochemical corrosion protection and the formation of a tribolayer. Cations from the electrolyte(sodium Na^+ and 1-ethyl- 3-methylimidazolium [C_2 mim]^+) interact and adhere on the surface. These chemical interactions lead to considerably reduced wear using 1 NaC l(86%) and 1% 1-ethyl-3-methylimidazolium chloride [C_2 mim][Cl](74%) compared to the nonpolarized system. In addition, mechanical and corrosive part of wear was identified using this electrochemical technique. Therefore this method describes a promising method to develop water-based lubricants for technical applications.

Galvanic Corrosion Behavior of Copper-Drawn Steel for Grounding Grids in the Acidic Red Soil Simulated Solution

The influence of pH and metallographic structure on the corrosion behavior of copper-drawn steel is studied with the simulated system.The effect of pH on the corrosion behavior of copper-drawn steel has been investigated using open-circuit potential,potentiodynamic polarization,galvanic current measurement,scanning electron microscopy and scanning vibrating electrode technique techniques.The steel is corroded as anode,while the corrosion of copper plate is protected as cathode.All the results revealed that pH and metallographic structure had a significant influence on the corrosion behavior of copper-drawn steel.With the decrease in pH value from 6 to 2.4,the corrosion rate of copper-drawn steel galvanic couple(Cu-Fe GC)obviously increased in the simulated solution of acidic red soil.The electric field formed by the Cu-Fe GC changes the direction of ion migration between the copper and drawn steel electrodes,which impacts the composition and microstructure of corrosion products formed on the electrode surface.

Role of Martensite Structural Characteristics on Corrosion Features in Ni-Advanced Dual-Phase Low-Alloy Steels

The relationship between the corrosion resistance and martensite structure of Ni-advanced dual-phase weathering steel was studied using transmission electron microscopy,scanning electron microscopy,electrochemical analysis,and atomic force microscopy.The investigations indicate that the final microstructure of the dual-phase weathering steel was composed of a large amount of low-carbon lath martensite distributed in the ferrite matrix.The potential of the martensite phase is higher than that of ferrite,which acts as a microcathode.As the martensite volume fraction in the Ni-advanced dual-phase weathering steel increased,the corrosion rate increased owing to the greater galvanic couple formed between the ferrite and martensite from the increasing ratio of the cathode area to the anode area.In addition,this work provides a method to obtain advanced weathering steel with improved mechanical properties and corrosion resistance.

Influence of LDH conversion coatings on the adhesion and corrosion protection of friction spot-joined AA2024-T3/CF-PPS

Layered double hydroxide(LDH)conversion coatings loaded with corrosion inhibitors were suggested for the surface treatment of the aluminum alloy 2024-T3,prior to friction spot joining with carbon-fiber reinforced polyphenylene sulfide(AA2024-T3/CF-PPS).Vanadate was used as a model corrosion inhibitor.Lap shear testing method revealed an increase of approx.20%of the joint’s adhesion performance when treated with LDH and before exposure to salt spray.The evaluation of the joints after exposure to salt spray demonstrated a significant difference in the corrosion behavior of the joints when the AA2024-T3 is treated with LDH loaded with nitrate and vanadate species.The LDH intercalated with nitrate revealed a clear improvement in the mechanical and corrosion resistance performance of the joints,even after 6 weeks of salt spray.However,the LDH intercalated with vanadate failed in providing protection against corrosion as well as preserving the mechanical properties of the joints.The effect of the galvanic corrosion was further investigated by zero resistance ammeter(ZRA)measurements as well as localized scanning vibrating electrode technique(SVET).