Horizontal well spacing optimization and gas injection simulation for the ultra-low-permeability Yongjin reservoir

Optimal spacing for vertical wells can be effectively predicted with several published methods,but methods suitable for assessing the proper horizontal well spacing are rare.This work proposes a method for calculating the optimal horizontal well spacing for an ultra-low permeability reservoir e the Yongjin reservoir in the Juggar Basin,northwestern China.The result shows that a spacing of 640m is the most economical for the development of the reservoir.To better develop the reservoir,simulation approaches are used and a new model is built based on the calculated well spacing.Since the reservoir has an ultralow permeability,gas injection is regarded as the preferred enhanced oil recovery(EOR)method.Injection of different gases including carbon dioxide,methane,nitrogen and mixed gas are modelled.The results show that carbon dioxide injection is the most efficient and economical for the development of the reservoir.However,if the reservoir produces enough methane,reinjecting methane is even better than injecting carbon dioxide.

Numerical Simulation of Asphaltene Precipitation and Deposition during Natural Gas and CO_(2) Injection

Asphaltene deposition is a significant problem during gas injection processes,as it can block the porous medium,the wellbore,and the involved facilities,significantly impacting reservoir productivity and ultimate oil recovery.Only a few studies have investigated the numerical modeling of this potential effect in porous media.This study focuses on asphaltene deposition due to natural gas and CO_(2) injection.Predictions of the effect of gas injection on asphaltene deposition behavior have been made using a 3D numerical simulation model.The results indicate that the injection of natural gas exacerbates asphaltene deposition,leading to a significant reduction in permeability near the injection well and throughout the reservoir.This reduction in permeability strongly affects the ability of gas toflow through the reservoir,resulting in an improvement of the displacement front.The displacement effi-ciency of the injection gas process increases by up to 1.40%when gas is injected at 5500 psi,compared to the scenario where the asphaltene model is not considered.CO_(2) injection leads to a miscible process with crude oil,extracting light and intermediate components,which intensifies asphaltene precipitation and increases the viscosity of the remaining crude oil,ultimately reducing the recovery rate.

Comparison of different noble gas injections by massive gas injection on plasma disruption mitigation on Experimental Advanced Superconducting Tokamak

Massive gas injection(MGI)is a traditional plasma disruption mitigation method.This method directly injected massive gas into the pre-disruption plasma and had been developed on the Experimental Advanced Superconducting Tokamak(EAST).Different noble gas injection experiments,including He,Ne,and Ar,were performed to compare the mitigation effect of plasma disruption by evaluating the key parameters such as flight time,pre-thermal quench(pre-TQ),and current quench(CQ).The flight time was shorter for low atomic number(Z)gas,and the decrease in flight time by increasing the amount of gas was insignificant.However,both pre-TQ and CQ durations decreased considerably with the increase in gas injection amount.The effect of atomic mass on pre-TQ and CQ durations showed the opposite trend.The observed trend could help in controlling CQ duration in a reasonable area.Moreover,the analysis of radiation distribution with different impurity injections indicated that low Z impurity could reduce the asymmetry of radiation,which is valuable in mitigating plasma disruption.These results provided essential data support for plasma disruption mitigation on EAST and future fusion devices.

CFD modeling of gas−liquid flow phenomenon in lead smelting oxygen-enriched side-blown furnace

A validated numerical model was established to simulate gas−liquid flow behaviors in the oxygen-enriched side-blown bath furnace.This model included the slip velocity between phases and the gas thermal expansion effect.Its modeling results were verified with theoretical correlations and experiments,and the nozzle-eroded states in practice were also involved in the analysis.Through comparison,it is confirmed that the thermal expansion effect influences the flow pattern significantly,which may lead to the backward motion of airflow and create a potential risk to production safety.Consequently,the influences of air injection velocity and furnace width on airflow behavior were investigated to provide operating and design guidance.It is found that the thin layer melt,which avoids high-rate oxygen airflow eroding nozzles,shrinks as the injection velocity increases,but safety can be guaranteed when the velocity ranges from 175 to 275 m/s.Moreover,the isoline patterns and heights of thin layers change slightly when the furnace width increases from 2.2 to 2.8 m,indicating that the furnace width shows a limited influence on production safety.

Optimization of Gas-Flooding Fracturing Development in Ultra-Low Permeability Reservoirs

Ultra-low permeability reservoirs are characterized by small pore throats and poor physical properties, which areat the root of well-known problems related to injection and production. In this study, a gas injection floodingapproach is analyzed in the framework of numerical simulations. In particular, the sequence and timing of fracturechanneling and the related impact on production are considered for horizontal wells with different fracturemorphologies. Useful data and information are provided about the regulation of gas channeling and possible strategiesto delay gas channeling and optimize the gas injection volume and fracture parameters. It is shown that inorder to mitigate gas channeling and ensure high production, fracture length on the sides can be controlled andlonger fractures can be created in the middle by which full gas flooding is obtained at the fracture location in themiddle of the horizontal well. A Differential Evolution (DE) algorithm is provided by which the gas injectionvolume and the fracture parameters of gas injection flooding can be optimized. It is shown that an improvedoil recovery factor as high as 6% can be obtained.

Mechanical stirring for highly efficient gas injection refining

In gas injection refining processes,wide dispersion of small bubbles in the bath is indispensable for high refining efficiency.Eccentric mechanical stirring with unidirectional impeller rotation was tested using a water model for pursuing better bubble disintegration and dispersion.Effects of various factors on bubble disintegration and dispersion were investigated.These factors were stirring mode,eccentricity and rotation speed,nozzle structure,nozzle immersion depth,and gas flow rate.Gas injection from a nozzle at the end of the impeller shaft and from an immersed lance was studied.Under eccentric stirring,a vortex was formed away from the shaft.Small bubbles were produced in the strong turbulence or high shear stress field near the rotating impeller and moved in the direction to the vortex keeping up with the macroscopic flow induced by the mechanical stirring.Thus small bubbles could disperse widely in the bath under eccentric stirring with unidirectional rotation.

Oxide film on bubble surface of aluminum foams produced by gas injection foaming process

Based on A356 aluminum alloy,aluminum foams were prepared by gas injection foaming process with pure nitrogen,air and some gas mixtures.The oxygen volume fraction of these gas mixtures varied from 0.2%to 8.0%.Optical microscopy,scanning electron microscopy（SEM） and Auger electron spectroscopy（AES） were used to analyze the influence of oxygen content on cell structure,relative density,macro and micro morphology of cell walls,coverage area fraction of oxide film,thickness of oxide film and other aspects.Results indicate that the coverage area fraction of oxide film on bubble surface increases with the increase of oxygen content when the oxygen volume is less than 1.2%.While when the oxygen volume fraction is larger than 1.6%,an oxide film covers the entire bubble surface and aluminum foams with good cell structure can be produced.The thicknesses of oxide films of aluminum foams produced by gas mixtures containing 1.6%-21%oxygen are almost the same.The reasons why the thickness of oxide film nearly does not change with the variation of oxygen content and the amount of oxygen needed to achieve 100%coverage of oxide film are both discussed.In addition,the role of oxide film on bubble surface in foam stability is also analyzed.

Oxidation kinetics of oxide film on bubble surface of aluminum foams produced by gas injection foaming process

In the range of 620？710 °C, air was blown into A356 aluminum alloy melt to produce aluminum foams. In order to study the influence of temperature on the thickness of oxide film on bubble surface, Auger electron spectroscopy （AES） was used. Based on the knowledge of corrosion science and hydrodynamics, two oxidation kinetics models of oxide film on bubble surface were established. The thicknesses of oxide films produced at different temperatures were predicted through those two models. Furthermore, the theoretical values were compared with the experimental values. The results indicate that in the range of 620？710 °C, the theoretical values of the thickness of oxide film predicted by the model including the rising process are higher than the experimental values. While, the theoretical values predicted by the model without the rising process are in good agreement with the experimental values, which shows this model objectively describes the oxidation process of oxide film on bubble surface. This work suggests that the oxidation kinetics of oxide film on bubble surface of aluminum foams produced by gas injection foaming process follows the Arrhenius equation.

Fabrication of AlN-TiC/Al composites by gas injection processing

The fabrication of AlN-TiC/Al composites by carbon- and nitrogen-containing gas injection into Al-Mg-Ti melts was studied. It was shown that AlN and TiC particles could be formed by the in situ reaction of mixture gas （N2 ＋ C2H2 ＋ NH3） with Al-Mg-Ti melts. The condition for the formation of AlN was that the treatment temperature must be higher than 1373 K, and the amounts of AlN and TiC increased with the increase of the treatment temperature and the gas injection time It was considered that AlN was formed by the direct reaction of Al with nitrogen-containing gas at the interface of the gas bubble and the melt. However, the mechanism of TiC formation is a combination mechanism of solution-precipitation and solid-liquid reaction.

Influence of hydrogen-enriched atmosphere under coke oven gas injection on reduction swelling behaviors of oxidized pellet

It is of great importance to elucidate reduction swelling behaviors and reaction mechanism of oxidized pellet in hydrogen-enriched atmosphere under coke oven gas injection. In this work, the effects of hydrogen concentration in N_2-CO-H_2 atmosphere with unchanged CO content on reduction swelling behaviors of oxidized pellet at 1173 K were studied, to clarify the mechanism of hydrogen-enriched reduction and exclude the influences of CO. Then, the reduction swelling behaviors of oxidized pellet at 1173 K in actual atmosphere under coke oven gas(COG) injection, got from the simulation results of multi-fluid blast furnace model, were investigated. The results show that with the concentration of hydrogen increasing in N_2-CO-H_2 gas from 2% to 18%, the reduction swelling index of pellet decreases from 10.12% to 5.57% while the reduction ratio of pellet increases obviously from 39.85% to 69.58%. In addition, with COG injection rate increasing from 0 to 152.34 m^3/t, the reduction swelling index of pellet decreases slightly from 10.71% to 9.54% while the reduction ratio of pellet is increased from 31.57% to 36.39%. The microstructures of pellet are transformed from the platy structure to the flocculent structure.

Gas injection for enhanced oil recovery in two-dimensional geology-based physical model of Tahe fractured-vuggy carbonate reservoirs:karst fault system

Gas injection serves as a main enhanced oil recovery(EOR)method in fractured-vuggy carbonate reservoir,but its effect differs among single wells and multi-well groups because of the diverse fractured-vuggy configuration.Many researchers conducted experiments for the observation of fluid flow and the evaluation of production performance,while most of their physical models were fabricated based on the probability distribution of fractures and caves in the reservoir.In this study,a two-dimensional physical model of the karst fault system was designed and fabricated based on the geological model of TK748 well group in the seventh block of the Tahe Oilfield.The fluid flow and production performance of primary gas flooding were discussed.Gas-assisted gravity flooding was firstly introduced to take full use of gas-oil gravity difference,and its feasibility in the karst fault system was examined.Experimental results showed that primary gas flooding created more flow paths and achieved a remarkable increment of oil recovery compared to water flooding.Gas injection at a lower location was recommended to delay gas breakthrough.Gas-assisted gravity flooding achieved more stable gas-displacing-oil because oil production was at a lower location,and thus,the oil recovery was further enhanced.

Effect of nozzle geometry on pressure drop in submerged gas injection

Submerged gas injection into liquid leads to complex multiphase flow, in which nozzle geometries are crucial important for the operational expenditure in terms of pressure drop. The influence of the nozzle geometry on pressure drop between nozzle inlet and outlet has been experimentally studied for different gas flow rates and bath depths. Nozzles with circular, gear-like and four-leaf cross-sectional shape have been studied. The results indicate that, besides the hydraulic diameter of the outlet, the orifice area and the perimeter of the nozzle tip also play significant roles. For the same superficial gas velocity, the average pressure drop from the four-leaf-shaped geometry is the least. The influence of bath depth was found negligible. A correlation for the modified Euler number considering the pressure drop is proposed depending on nozzle geometric parameter and on the modified Froude number with the hydraulic diameter of the nozzle do as characteristic length.

Conceptual Design of the ITER Gas Injection System

A conceptual design review of the ITER gas injection system （GIS） function, safety, operation, and maintenance has recently been successfully completed. The GIS design can now continue to the preliminary design stage. This paper gives an overall description of the requirements and implementation at the concept design level. The designs of the sub-systems according to its breakdown structure are discussed against the corresponding requirements.

Research on High Pressure Gas Injection As a Method of Fueling, Disruption Mitigation and Plasma Termination for Future Tokamak Reactors

High-pressure gas injection has proved to be an effective disruption mitigation tech- nique in DIII-D tokamak experiments. If the method can be applied in future tokamak reactors not only for disruption mitigation but also for plasma termination and fueling, it will have an attractive advantage over the pellet and liquid injection from the viewpoint of economy and engineering design. In order to investigate the feasibility of this option, a study has been carried out with relevant parameters for conveying tubes of different geometrical sizes and for different gases. These parameters include pressure drop, lagger time after the valve＇s opening, gas diffusion in an ultra-high vacuum condition, and particle number contour.

Effects of helium massive gas injection level on disruption mitigation on EAST

In this study,NIMROD simulations are performed to investigate the effects of massive helium gas injection level on the induced disruption on EAST tokamak.It is demonstrated in simulations that two different scenarios of plasma cooling(complete cooling and partial cooling)take place for different amounts of injected impurities.For the impurity injection above a critical level,a single MHD activity is able to induce a complete core temperature collapse.For impurity injection below the critical level,a series of multiple minor disruptions occur before the complete thermal quench.

Calculation of the Gas Injection Rate and Pipe String Erosion in Nitrogen Drilling Systems

Detailed information is provided for the design and construction of nitrogen drilling in a coal seam.Two prototype wells are considered.The Guo model is used to calculate the required minimum gas injection rate,while the Finnie,Sommerfeld,and Tulsa models are exploited to estimate the ensuing erosion occurring in pipe strings.The calculated minimum gas injection rates are 67.4 m^(3)/min(with water)and 49.4 m^(3)/min(without water),and the actual field of use is 90–120 m^(3)/min.The difference between the calculated injection pressure and the field value is 6.5%–15.2%(formation with water)and 0.65%–7.32%(formation without water).The results show that the Guo model can more precisely represent the situation of the no water formation in the nitrogen drilling of a coal seam.The Finnie,Sommerfeld,and Tulsa models have different sensitivities to cutting densities,particle size,impact velocity and angle,and pipe string hardness.

SELECTIVE SULFUR DIOXIDE DETERMINATION BY GAS DIFFUSION FLOW INJECTION ANALYSIS WITH CHEMILUMINESCENT DETECTION

Sulfur dioxide has been found to decrease the chemiluminescence of luminol-iodine system.A new determination method for sulfur dioxide in atmosphere is developed by applying this reaction to a flow injection gas diffusion separation system.This permits the determination of sulfur dioxide selectively and rapidly.

Wear resistance of surface metal matrix composite produced by gas tungsten arc melt injection of Cr3C2 -NiCr particles into low carbon steel

Cr3 C2-NiCr particles were injected into the melted surface of Q235 low carbon steel to make a surface metal matrix composite （MMC） layer by gas tungsten are melt injection （GTAMI） process. Hardness of the surface MMC layer was tested. Wear resistance of the surface MMC was investigated with a ball-on-disk dry sliding setup. Microstrnetures of the surface MMC layer and morphology of the worn surfaces were investigated with scanning electron microscopy （SEM）. The results showed that the hardness of the MMC was as high as 1 960. 7 HV. Wear loss of the upper part of the MMC layer is onlyO. 8% of that of the substrate under the dry sliding condition given. Wear loss of the bottom part is 2. 5 % of that of the substrate.

Optimization of operational strategies for rich gas enhanced oil recovery based on a pilot test in the Bakken tight oil reservoir

Horizontal well drilling and multistage hydraulic fracturing have been demonstrated as effective approaches for stimulating oil production in the Bakken tight oil reservoir.However,after multiple years of production,primary oil recovery in the Bakken is generally less than 10%of the estimated original oil in place.Gas huff‘n’puff(HnP)has been tested in the Bakken Formation as an enhanced oil recovery(EOR)method;however,most field pilot test results showed no significant incremental oil production.One of the factors affecting HnP EOR performance is premature gas breakthrough,which is one of the most critical issues observed in the field because of the presence of interwell fractures.Consequently,injected gas rapidly reaches adjacent production wells without contacting reservoir rock and increasing oil recovery.Proper conformance control is therefore needed to avoid early gas breakthrough and improve EOR performance.In this study,a rich gas EOR pilot in the Bakken was carefully analyzed to collect the essential reservoir and operational data.A simulation model with 16 wells was then developed to reproduce the production history and predict the EOR performance with and without conformance control.EOR operational strategies,including single-and multiple-well HnP,with different gas injection constraints were investigated.The simulation results of single-well HnP without conformance control showed that a rich gas injection rate of at least 10 MMscfd was needed to yield meaningful incremental oil production.The strategy of conformance control via water injection could significantly improve oil production in the HnP well,but injecting an excessive amount of water also leads to water breakthrough and loss of oil production in the offset wells.By analyzing the production performance of the wells individually,the arrangement of wells was optimized for multiple-well HnP EOR.The multiwell results showed that rich gas EOR could improve oil production up to 7.4%by employing conformance control strategies.Furthermore,replacing rich gas with propane as the injection gas could result in 14%of incremental oil production.

Simulation Studies on Comparative Evaluation of Waterflooding and Gas Injection in Niger Delta Thin-Bed Reservoir

There is a need to increase ultimate recovery from petroleum reservoirs. In order to guarantee efficient resource extraction from reservoirs, primary recovery methods cannot be relied on throughout the life of a well. There is a time in the life of a reservoir when the primary energy will not be sufficient to ensure economic recovery. Complete abandonment of the reservoir at this point may not be a sound engineering decision given the huge investments in developing the asset. Secondary recovery methods present potentials for the recovery of the other trapped resources. The choice of the secondary recovery means depends on the reservoir and geologic conditions and should be determined by modeling and simulation. In this work, a simulation study is conducted for Niger Delta Field ABX2 to determine the performance of water-flooding and gas injection in the recovery of the asset after the primary recovery stage. ECLIPSE Blackoil simulator was used for the modeling and simulation. An equal reservoir rectangular grid block was designed for both the waterflooding and water injection comprising a total of 750 grid cells. Water and gas were injected in both cases at an injection rate of 11,000 stb/d and 300,000 scf/d for waterflooding and gas injection respectively. From the results of the simulation, it was realized that waterflooding gave a higher total oil recovery than gas injection. The difference in oil recovery from water-flooding and gas injection amounted to 0.08 MMstb/d. The Field Oil Recovery Efficiency (FOE) for waterflooding and gas injection was 38% and 16% respectively giving a difference of 22%. The waterflooding method was troubled with excessive water cuts due to water breakthroughs. Waterflooding was chosen against gas injection to be applied to Field ABX2 to improve recovery after primary production ceased.