Development of a 100 MPa water–gas two-phase fluid pressurization device

This paper introduces a 100 MPa water gas twophase fluid pressurization device.The device can provide 100 MPa gas pressure and 200 MPa liquid pressure for small volume(<20 mL)high-pressure experimental devices.This device can make the pressure control independent of the temperature control without changing the material components of the system.The resolution of this device in adjusting the pressure is±0.2 MPa in the process of boosting and depressurizing.This pressure boosting device generates very little vibration during work and it can be used in experiments with strict requirements on vibration.As a thermodynamic parameter,pressure has a great influence on matter.In the field of experimental geochemistry,pressure is not only an experimental method and an extreme condition but an important physical parameter independent of temperature and chemical composition.

Response characteristics of gas pressure under simultaneous static and dynamic load:Implication for coal and gas outburst mechanism

Coal and gas outbursts are dynamic disasters in which a large mass of gas and coal suddenly emerges in a mining space within a split second.The interaction between the gas pressure and stress environment is one of the key factors that induce coal and gas outbursts.In this study,first,the coupling relationship between the gas pressure in the coal body ahead of the working face and the dynamic load was investigated using experimental observations,numerical simulations,and mine-site investigations.It was observed that the impact rate of the dynamic load on the gas-bearing coal can significantly change the gas pressure.The faster the impact rate,the speedier the increase in gas pressure.Moreover,the gas pressure rise was faster closer to the impact interface.Subsequently,based on engineering background,we proposed three models of stress and gas pressure distribution in the coal body ahead of the working face:static load,stress disturbance,and dynamic load conditions.Finally,the gas pressure distribution and outburst mechanism were investigated.The high concentration of gas pressure appearing at the coal body ahead of the working face was caused by the dynamic load.The gas pressure first increased gradually to a peak value and then decreased with increasing distance from the working face.The increase in gas pressure plays a major role in outburst initiation by resulting in the ability to more easily reach the critical points needed for outburst initiation.Moreover,the stronger the dynamic load,the greater the outburst initiation risk.The results of this study provide practical guidance for the early warning and prevention of coal and gas outbursts.

Experimental investigations on effects of gas pressure on mechanical behaviors and failure characteristic of coals

The mechanical behavior of coal is the key factor affecting underground coal mining and coalbed methane extraction.In this study,triaxial compression and seepage tests were carried out on coal at different gas pressures.The mechanical properties and failure process of coal were studied,as well as the acoustic emission(AE)and strain energy.The influence of gas pressure on the mechanical parameters of this coal was analyzed.Based on the conventional energy calculation formula,the pore pressure was introduced through the effective stress formula,and each energy component of coal containing gas was refined innovatively.The contribution of gas pressure to the total energy input and dissipation during loading was quantitatively described.Finally,the influence of gas pressure on coal strength was theo-retically analyzed from the perspectives of MohreCoulomb criterion and fracture mechanics.The results show that the total absorbed energy comprises the absorbed energy in the axial pressure direction(positive)and in the confining pressure direction(negative),as well as that induced by the pore pressure(initially negative and then positive).The absorbed energy in the axial pressure direction accounts for the main proportion of the total energy absorbed by coal.The quiet period of AE in the initial stage shortens,and AE activity increases during the pre-peak stage under high gas pressure.The fractal characteristics of AE in three stages are studied using the correlation dimension.The AE process has different forms of self-similarity in various deformation stages.

Self-absorption effects of laser-induced breakdown spectroscopy under different gases and gas pressures

The self-absorption effect is one of the main factors affecting the quantitative analysis accuracy of laser-induced breakdown spectroscopy.In this paper,the self-absorption effects of laserinduced 7050 Al alloy plasma under different pressures in air,Ar,and N2have been studied.Compared with air and N2,Ar significantly enhances the spectral signal.Furthermore,the spectral self-absorption coefficient is calculated to quantify the degree of self-absorption,and the influences of gas species and gas pressure on self-absorption are analyzed.In addition,it is found that the spectral intensity fluctuates with the change of pressure of three gases.It can also be seen that the fluctuation of spectral intensity with pressure is eliminated after correcting,which indicates that the self-absorption leads to the fluctuation of spectral intensity under different pressures.The analysis shows that the evolution of optical thin spectral lines with pressure in different gases is mainly determined by the gas properties and the competition between plasma confinement and Rayleigh–Taylor instability.

Self-sealing of fractures in indurated claystones measured by water and gas flow

Self-sealing of fractures in the indurated Callovo-Oxfordian(COX)and Opalinus(OPA)claystones,which are considered as host rocks for disposal of radioactive waste,was investigated on artificially fractured samples.The samples were extracted from four lithological facies relatively rich in clay mineral,carbonate and quartz,respectively.The self-sealing of fractures was measured by fracture closure,water permeability variation,gas penetration,and recovery of gas-induced pathways.Most of the fractured samples exhibited a dramatic reduction inwater permeability to low levels that is close to that of intact rock,depending on their mineralogical composition,fracture intensity,confining stress,and load duration.The self-sealing capacity of the clay-rich samples is higher than that of the carbonate-rich and sandy ones.Significant effects of sample size and fracture intensity were identified.The sealed fractures become gas-tight for certain in-jection pressures.However,the measured gas breakthrough pressures are still lower than the confining stresses.The gas-induced pathways can recover when contacting water.These important findings imply that fractures in such indurated claystones can effectively recover to hinder water transport but allow gas release under relatively low pressures without compromising the rock integrity.

Effect of rock joints on lined rock caverns subjected to high internal gaspressure

The storage of hydrogen gas in lined rock caverns(LRCs)may enable the implementation of the firstlarge-scale fossil-free steelmaking process in Sweden,but filling such storage causes joints in the rockmass to open,concentrating strains in the lining.The structural interaction between the LRC componentsmust be able to reduce the strain concentration in the sealing steel lining;however,this interaction iscomplex and difficult to predict with analytical methods.In this paper,the strain concentration in LRCsfrom the opening of rock joints is studied using finite element(FE)analyses,where the large-and small-scale deformation behaviors of the LRC are coupled.The model also includes concrete crack initiation anddevelopment with increasing gas pressure and rock joint width.The interaction between the jointed rockmass and the reinforced concrete,the sliding layer,and the steel lining is demonstrated.The results showthat the rock mass quality and the spacing of the rock joints have the greatest influence on the straindistributions in the steel lining.The largest effect of rock joints on the maximum strains in the steellining was observed for geological conditions of“good”quality rock masses.

Revaluating coal permeability-gas pressure relation under various gas pressure differential conditions

Identifying changes in coal permeability with gas pressure and accurately codifying mean efective stresses in laboratory samples are crucial in predicting gas-fow behavior in coal reservoirs. Traditionally, coal permeability to gas is assessed using the steady-state method, where the equivalent gas pressure in the coal is indexed to the average of upstream and downstream pressures of the coal, while ignoring the nonlinear gas pressure gradient along the gas fow path. For the fow of a compressible gas, the traditional method consistently underestimates the length/volume-averaged pressure and overestimates mean efective stress. The higher the pressure diferential within the sample, the greater the error between the true mean pressure for a compressible fuid and that assumed as the average between upstream and downstream pressures under typical reservoir conditions. A correction coefcient for the compressible fuid pressure asymptotes to approximately 1.3%, representing that the error in mean pressure and efective stress can be on the order of approximately 30%, particularly for highly pressure-sensitive permeabilities and compressibilities, further amplifying errors in evaluated reservoir properties. We utilized this volume-averaged pressure and efective stress to correct permeability and compressibility data reported in the literature. Both the corrected initial permeability and the corrected pore compressibility were found to be smaller than the uncorrected values, due to the underestimation of the true mean fuid pressure, resulting in an overestimation of reservoir permeability if not corrected. The correction coefcient for the initial permeability ranges from 0.6 to 0.1 (reservoir values are only approximately 40% to 90% of laboratory values), while the correction coefcient for pore compressibility remains at approximately 0.75 (reservoir values are only approximately 25% of laboratory value). Errors between the uncorrected and corrected parameters are quantifed under various factors, such as confning pressure, gas sorption, and temperature. By analyzing the evolutions of the initial permeability and pore compressibility, the coupling mechanisms of mechanical compression, adsorption swelling, and thermal expansion on the pore structure of the coal can be interpreted. These fndings can provide insights that are useful for assessing the sensitivity of coal permeability to gas pressure as truly representative of reservoir conditions.

Design and theoretical analysis of test system for propellants' gas pressure in warhead

Aiming at harsh environment of cluster bombs center tube explosion dispersion and difficulties in installation of traditional test systems,a storage test system based on 16-bit ultra-low power microcontroller MSP430 is designed in order to acquire gas pressure during cluster bombs dispersion.To meet the requirement of low power consumption,the working states of system＇s modules during data acquisition are elaborated and the equation to calculate the gas pressure change during cylindrical center tube opening the hatch is deduced.The field test is conducted and good test results are obtained.

Quick determination of gas pressure before uncovering coal in cross-cuts and shafts

The determination of gas pressure before uncovering coal in cross-cuts and in shafts is one of the important steps in pre- dicting coal and gas outbursts. However, the time spent for testing gas pressure is, at present, very long, seriously affecting the ap- plication of outburst prediction techniques in opening coal seams in cross-cuts and shafts. In order to reduce the time needed in gas pressure tests and to improve the accuracy of tests, we analyzed the process of gas pressure tests and examined the effect of the length of boreholes in coal seams in tests. The result shows that 1) the shorter the borehole, the easier the real pressure value of gas can be obtained and 2) the main factors affecting the time spent in gas pressure tests are the length of the borehole in coal seams, the gas emission time after the borehole has been formed and the quality of the borehole-sealing. The longer the length of the bore- hole, the longer the gas emission time and the larger the pressure-relief circle formed around the borehole, the longer the time needed for pressure tests. By controlling the length of the borehole in a test case in the Huainan mining area, and adopting a quick sealing technique using a sticky liquid method, the sealing quality was clearly improved and the gas emission time as well as the amount of gas discharged greatly decreased. Before the method described, the time required for the gas pressure to increase during the pressure test process, was more than 10 days. With our new method the required time is only 5 hours. In addition, the accuracy of the gas pressure test is greatly improved.

Experimental study of water curtain performance for gas storage in an underground cavern

An artificial water curtain system is composed of a network of underground galleries and horizontal boreholes drilled from these galleries.Pre-grouting measures are introduced to keep the bedrock saturated all the time.This system is deployed over an artificial or natural underground cavern used for the storage of gas（or some other fluids） to prevent the gas from escaping through leakage paths in the rock mass.An experimental physical modeling system has been constructed to evaluate the performance of artificial water curtain systems under various conditions.These conditions include different spacings of caverns and cavern radii located below the natural groundwater level.The principles of the experiment,devices,design of the physical model,calculation of gas leakage,and evaluation of the critical gas pressure are presented in this paper.Experimental result shows that gas leakage is strongly affected by the spacing of water curtain boreholes,the critical gas pressure,and the number and proximity of storage caverns.The hydraulic connection between boreholes is observed to vary with depth or location,which suggests that the distribution of water-conducting joint sets along the boreholes is also variable.When designing the drainage system for a cavern,drainage holes should be orientated to maximize the frequency at which they encounter major joint sets and permeable intervals studying in order to maintain the seal on the cavern through water pressure.Our experimental results provide a significant contribution to the theoretical controls on water curtains,and they can be used to guide the design and construction of practical storage caverns.

Gas seepage equation of deep mined coal seams and its application

In order to obtain a gas seepage law of deep mined coal seams, according to the properties of coalbed methane seepage in in-situ stress and geothermal temperature fields, the gas seepage equation of deep mined coal seams with the Klinkenberg effect was obtained by confirming the coatbed methane permeability in in-situ stress and geothermal temperature fields. Aimed at the condition in which the coal seams have or do not have an outcrop and outlet on the ground, the application of the gas seepage equation of deep mined coal seams in in-situ stress and geothermal temperature fields on the gas pressure calculation of deep mined coal seams was investigated. The comparison between calculated and measured results indicates that the calculation method of gas pressure, based on the gas seepage equation of deep mined coal seams in in-situ stress and geothermal temperature fields can accu- rately be identical with the measured values and theoretically perfect the calculation method of gas pressure of deep mined coal seams.

Experimental research into the effect of gas pressure,particle size and nozzle area on initial gas-release energy during gas desorption

Coal and gas outburst is a violent disaster driven by released energy from gas desorption.The initial expansion energy of released gas(IEERG)is a new method to predict coal and gas outburst.In this paper,an instrument for IEERG measurement was developed.Compared with previous setups,the new one which is equipped with three convergent nozzles and quick-release mechanism gets improved in data acquisition and gas sealing and releasing performance.To comprehensively know the effect of gas pressure,particle size,and nozzle area on IEERG,a series of experiments were carried out with this new setup.The variable control test results indicated that the gas pressure-IEERG curves remain the linear trend and the particle size-IEERG curves maintain the negative exponential trend for nozzle areas at 1.13,2.26,and3.39 mm2,respectively.The increase in nozzle area leads to deceases in value of IEERG and absolute value of slope of fitting curves in each test.In addition,the orthogonal experiment showed that the influence of gas pressure,nozzle area,and particle size on IEERG decreases in turn.Only gas pressure had a marked impact on IEERG.This work offers great importance in improving the accuracy of prediction of coal and gas outburst.

Principle and engineering application of pressure relief gas drainage in low permeability outburst coal seam

With the increase in mining depth, the danger of coal and gas outbursts increases.In order to drain coal gas effectively and to eliminate the risk of coal and gas outbursts, we used a specific number of penetration boreholes for draining of pressure relief gas.Based on the principle of overlying strata movement, deformation and pressure relief, a good effect of gas drainage was obtained.The practice in the Panyi coal mine has shown that, after mining the C11coal seam as the protective layer, the relative expansion deformation value of the protected layer C13 reached 2.63%, The permeability coefficient increased 2880 times, the gas drainage rate of the C13 coal seam increased to more than 60%, the amount of gas was reduced from 13.0 to 5.2 m3/t and the gas pressure declined from 4.4 to 0.4 MPa, which caused the danger the outbursts in the coal seams to be eliminated.The result was that we achieved a safe and highly efficient mining operation of the C13 coal seam.

Experimental study on the infrared precursor characteristics of gas-bearing coal failure under loading

The stress and gas pressure in deep coal seams are very high,and instability and failure rapidly and intensely occur.It is important to study the infrared precursor characteristics of gas-bearing coal instability and failure.In this paper,a self-developed stress-gas coupling failure infrared experimental system was used to analyse the infrared radiation temperature(IRT)and infrared thermal image precursor characteristics of gas-free coal and gas-bearing coal.The changes in the areas of the infrared temperature anomalous precursor regions and the effect of the gas on the infrared precursors were examined.The results show that high-temperature anomalous precursors arise mainly when the gas-free coal fails under loading,whereas the gas-bearing coal has high-temperature and low-temperature anomalous precursors.The area of the high-temperature anomalous precursor is approximately 30%–40%under gasbearing coal unstable failure,which is lower than the 60%–70%of the gas-free coal.The area of the low-temperature abnormal precursor is approximately 3%–6%,which is higher than the 1%–2%of the gas-free coal.With increasing gas pressure,the area of the high-temperature anomalous precursor gradually decreases,and the area of the low-temperature anomalous precursor gradually increases.The highand low-temperature anomalous precursors of gas-bearing coal are mainly caused by gas desorption,volume expansion,and thermal friction.The presence of gas inhibits the increase in IRT on the coal surface and increases the difficulty of infrared radiation(IR)monitoring and early warning for gas-bearing coal.

Patterns and security technologies for co-extraction of coal and gas in deep mines without entry pillars

Retaining gob-side entryways and the stability of gas drainage boreholes are two essential techniques in the co-extraction of coal and gas without entry pillars （CECGWEP）. However, retained entryways located in deep coal mines are hard to maintain, especially for constructing boreholes in confined spaces, owing to major deformations. Consequently, it is difficult to drill boreholes and maintain their stability, which therefore cannot guarantee the effectiveness of gas drainage. This paper presents three measures for conducting CECGWEP in deep mines on the basis of effective space in retained entryways for gas drainage, They are combinations of retaining roadways and face-lagging inclined boreholes, retaining roadways and face-advancing inclined boreholes, and retaining roadways and high return airway inclined boreholes. Several essential techniques are suggested to improve the maintenance of retained entryways and the stabilization of boreholes. For the particular cases considered in this study, two field trials have verified the latter two measures from the results obtained from the faces 1111（1） and 11112（1） in the Zhuji Mine. The results indicate that these models can effectively solve the problems in deep mines. The maximum gas drainage flow for a single hole can reach 8.1 m^3/min and the effective drainage distance can be extended up to 150 m or more.

Effects of Gas Flow Field on Clogging Phenomenon in Close-Coupled Vortical Loop Slit Gas Atomization

In order to study the basic characteristics of gas flow field in the atomizing chamber near the nozzle outlet of the vortical loop slit atomizer and its influence mechanism on clogging phenomenon,the computational fluid dynamics(CFD)software Fluent is used to conduct a numerical simulation of the gas flow field in the atomizing chamber near the nozzle outlet of this atomizer under different annular slit widths,different atomization gas pressures and different protrusion lengths of the melt delivery tube. The results show that under atomization gas pressure p=4.5 MPa,the greater the annular slit width D,the lower the static temperature near the central hole outlet at the front end of the melt delivery tube,and the smaller the aspirating pressure at the front end of the melt delivery tube. These features can effectively prevent the occurrence of the clogging phenomenon of metallic melt. Under an annular slit width of D=1.2 mm,when the atomization gas pressure satisfies 1 MPa ≤ p ≤ 2 MPa and increases gradually,the aspirating pressure at the front end of the melt delivery tube will decline rapidly. This can prevent the clogging phenomenon of metallic melt. However,when the atomization gas pressure p >2 MPa,the greater the atomization gas pressure,the lower the static temperature near the central hole outlet at the front end of the melt delivery tube,and the greater the aspirating pressure at the front end of the melt delivery tube. Hence,the effect of preventing the solidification-induced clogging phenomenon of metallic melt is restricted. When atomization gas pressure is p =4.5 MPa and annular slit width is D=1.2 mm,the greater the protrusion length H of the melt delivery tube,and the smaller the aspirating pressure at its front end. The static temperature near the central hole that can be observed in its front end is approximate to effectively prevent the occurrence of clogging phenomenon of metallic melt. However,because of the small aspirating pressure,the metallic melt flows into the atomizing chamber from the central hole at the front end of the melt delivery tube at an increasing speed and the gas-melt ratio in the mass flow rate is reduced,which is not conducive to the improvement of atomization performance.

Model Predictive Control with Feedforward Strategy for Gas Collectors of Coke Ovens

In coking process, the production quality, equipment life, energy consumption, and process safety are all influenced by the pressure in gas collector pipe of coke oven, which is frequently influenced by disturbances.The main control objectives for the gas collector pressure system are keeping the pressures in collector pipes at appropriate operating point. In this paper, model predictive control(MPC) strategy is introduced to control the collector pressure system due to its ability to handle constraint and good control performance. Based on a method proposed to simplify the system model, an extended state space model predictive control is designed,which combines the feedforward strategy to eliminate the disturbance. The simulation results in a system with two coke ovens show the feasibility and effectiveness of the control scheme.

An experimental study on microscopic characteristics of gas-bearing sediments under different gas reservoir pressures

Gas-bearing sediments are widely distributed in five continents all over the world.Most of the gases exist in the soil skeleton in the form of discrete large bubbles.The existence of gas-phase may increase or decrease the strength of the soil skeleton.So far,bubbles’structural morphology and evolution characteristics in soil skeleton lack research,and the influence of different gas reservoir pressures on bubbles are still unclear.The micro characteristics of bubbles in the same sediment sample were studied using an industrial CT scanning test system to solve these problems.Using the image processing software,the micro variation characteristics of gas-bearing sediments in gas reservoir pressure change are obtained.The results show that the number and volume of bubbles in different equivalent radius ranges will change regularly under different gas reservoir pressure.With the increase of gas reservoir pressure,the number and volume of tiny bubbles decrease.In contrast,the number and volume of large bubbles increase,and the gas content in different positions increases and occupies a dominant position,driving the reduction of pore water and soil skeleton movement.

Microstructure evolution of Al_(0.6)CoCrFeNi high entropy alloy powder prepared by high pressure gas atomization

The influence of cooling rate on the microstructure of Al0.6CoCrFeNi high entropy alloy（HEA） powders was investigated. The spherical HEA powders（D50≈78.65 μm） were prepared by high pressure gas atomization. The different cooling rates were achieved by adjusting the powder diameter. Based on the solidification model, the relationship between the cooling rate and the powder diameter was developed. The FCC phase gradually disappears as particle size decreases. Further analysis reveals that the phase structure gradually changes from FCC＋BCC dual-phase to a single BCC phase with the increase of the cooling rate. The microstructure evolves from planar crystal to equiaxed grain with the cooling rate increasing from 3.19×10^4 to 1.11×10^6 K/s.

Regression analysis of major parameters affecting the intensity of coal and gas outbursts in laboratory

Estimating the intensity of outbursts of coal and gas is important as the intensity and frequency of outbursts of coal and gas tend to increase in deep mining. Fully understanding the major factors contributing to coal and gas outbursts is significant in the evaluation of the intensity of the outburst. In this paper, we discuss the correlation between these major factors and the intensity of the outburst using Analysis of Variance(ANOVA) and Contingency Table Analysis(CTA). Regression analysis is used to evaluate the impact of these major factors on the intensity of outbursts based on physical experiments. Based on the evaluation, two simple models in terms of multiple linear and nonlinear regression were constructed for the prediction of the intensity of the outburst. The results show that the gas pressure and initial moisture in the coal mass could be the most significant factors compared to the weakest factor-porosity. The P values from Fisher's exact test in CTA are: moisture(0.019), geostress(0.290), porosity(0.650), and gas pressure(0.031). P values from ANOVA are moisture(0.094), geostress(0.077), porosity(0.420), and gas pressure(0.051). Furthermore, the multiple nonlinear regression model(RMSE: 3.870) is more accurate than the linear regression model(RMSE: 4.091).