A decision-making model of gear process for green manufacturing is presented, which integrates the five objectives including the time, quality, cost, resource consumption and environmental impact of gear process toget...A decision-making model of gear process for green manufacturing is presented, which integrates the five objectives including the time, quality, cost, resource consumption and environmental impact of gear process together into the development of a strategy. Mathematical description is provided for the multi-objectives decision-making model. The expert judgment and the multi-fuzzy assessment theory are introduced to do sensible comparisons and give quantitative results. A case study on practical cutting tool selection in gear machining demonstrates that the proposed model is applicable.展开更多
In order to diagnose gear shifting process in automated manual transmission(AMT),a semi-quantitative signed directed graph(SDG)model is applied.Mathematical models are built by analysis of the power train dynamic ...In order to diagnose gear shifting process in automated manual transmission(AMT),a semi-quantitative signed directed graph(SDG)model is applied.Mathematical models are built by analysis of the power train dynamic and the gear shifting control process.The SDG model is built based on related priori knowledge.By calculating the fuzzy membership degree of each compatible passway and its possible fault source,we get the possibilities of failure for each possible fault source.We begin with the nodes with the maximum possibility of failure in order to find the failed part.The diagnosis example shows that it is feasible to use the semi-quantitative SDG model for fault diagnosis of the gear shifting process in AMT.展开更多
In this paper, based on the principle of heat transfer and thermal elastic-plastic theory, the heat treatment process optimization scheme for face gears is proposed according to the structural characteristics of the f...In this paper, based on the principle of heat transfer and thermal elastic-plastic theory, the heat treatment process optimization scheme for face gears is proposed according to the structural characteristics of the face gear and material properties of 12Cr2Ni4 steel. To simulate the effect of carburizing and quenching process on tooth deformation and residual stress distribution, a heat treatment analysis model of face gears is established, and the microstructure, stress and deformation of face gear teeth changing with time are analyzed. The simulation results show that face gear tooth hardness increases, tooth surface residual compressive stress increases and tooth deformation decreases after heat treatment process optimization. It is beneficial to improving the fatigue strength and performance of face gears.展开更多
Micro-gear is an important actuating component used widely in the micro electro mechanical systems(MEMS) devices.The technologies of micro-forming and precision assembly are urgently developed to manufacture the micro...Micro-gear is an important actuating component used widely in the micro electro mechanical systems(MEMS) devices.The technologies of micro-forming and precision assembly are urgently developed to manufacture the micro-double gear with central shaft.In the paper,a novel hy-brid-forming process with two kinds of piercing method have been proposed to manufacture the micro-double gear using micro forming technology.The tests of hybrid forming process were carried out with two steps and the micro-double gear was successfully manufactured with good surface quality.The results also show that the hybrid micro-forming process with central piercing method can improve the defects of inclining shaft generated by double-ended piercing method.The quality evaluation of micro-double gear was conducted with surface roughness,micro-hardness and impact tests.The results show that the micro-double gear with good mechanical properties can meet the requirements of application for milli-machines.展开更多
Structural and rotational isomorphism in planetary Gear Trains (PGTs), is tested by Hamming number method. Symmetry in PGTs can be determined from the same Hamming matrix. Bearing of the structural property like symme...Structural and rotational isomorphism in planetary Gear Trains (PGTs), is tested by Hamming number method. Symmetry in PGTs can be determined from the same Hamming matrix. Bearing of the structural property like symmetry in PGTs is studied and is used to evaluate its influence on generation of PGTs.展开更多
An error processing method is presented based on optimization theory and microcomputer technique which can be successfully used in the cycloidal gear measurement on three dimensional coordinates measuring machine (CMM...An error processing method is presented based on optimization theory and microcomputer technique which can be successfully used in the cycloidal gear measurement on three dimensional coordinates measuring machine (CMM). In the procedure, the minimum quadratic sum of the normal deviation is used as the object function and the equidistant curve is dealed with instead of the teeth profile. CMM is a high accurate measuring machine which can provide a way to evaluate the accuracy of the cycloidal gear completely.展开更多
文摘A decision-making model of gear process for green manufacturing is presented, which integrates the five objectives including the time, quality, cost, resource consumption and environmental impact of gear process together into the development of a strategy. Mathematical description is provided for the multi-objectives decision-making model. The expert judgment and the multi-fuzzy assessment theory are introduced to do sensible comparisons and give quantitative results. A case study on practical cutting tool selection in gear machining demonstrates that the proposed model is applicable.
基金Supported by the Basic Research Foundation of Beijing Institute of Technology(20130342035)
文摘In order to diagnose gear shifting process in automated manual transmission(AMT),a semi-quantitative signed directed graph(SDG)model is applied.Mathematical models are built by analysis of the power train dynamic and the gear shifting control process.The SDG model is built based on related priori knowledge.By calculating the fuzzy membership degree of each compatible passway and its possible fault source,we get the possibilities of failure for each possible fault source.We begin with the nodes with the maximum possibility of failure in order to find the failed part.The diagnosis example shows that it is feasible to use the semi-quantitative SDG model for fault diagnosis of the gear shifting process in AMT.
基金Funded by Key Project of Advanced Research Foundation(No.9140A18020113xx)Advanced Research Foundation Project(No.9140A18020212xx)Advanced Research Projects(Nos.5131802xx and 5131812xx)
文摘In this paper, based on the principle of heat transfer and thermal elastic-plastic theory, the heat treatment process optimization scheme for face gears is proposed according to the structural characteristics of the face gear and material properties of 12Cr2Ni4 steel. To simulate the effect of carburizing and quenching process on tooth deformation and residual stress distribution, a heat treatment analysis model of face gears is established, and the microstructure, stress and deformation of face gear teeth changing with time are analyzed. The simulation results show that face gear tooth hardness increases, tooth surface residual compressive stress increases and tooth deformation decreases after heat treatment process optimization. It is beneficial to improving the fatigue strength and performance of face gears.
基金Funded by the Technology Research and Development Program of China (2006AA04Z331)Young Scholars of Heilongjiang Province (JC-05-11 and JC-06-07)
文摘Micro-gear is an important actuating component used widely in the micro electro mechanical systems(MEMS) devices.The technologies of micro-forming and precision assembly are urgently developed to manufacture the micro-double gear with central shaft.In the paper,a novel hy-brid-forming process with two kinds of piercing method have been proposed to manufacture the micro-double gear using micro forming technology.The tests of hybrid forming process were carried out with two steps and the micro-double gear was successfully manufactured with good surface quality.The results also show that the hybrid micro-forming process with central piercing method can improve the defects of inclining shaft generated by double-ended piercing method.The quality evaluation of micro-double gear was conducted with surface roughness,micro-hardness and impact tests.The results show that the micro-double gear with good mechanical properties can meet the requirements of application for milli-machines.
文摘Structural and rotational isomorphism in planetary Gear Trains (PGTs), is tested by Hamming number method. Symmetry in PGTs can be determined from the same Hamming matrix. Bearing of the structural property like symmetry in PGTs is studied and is used to evaluate its influence on generation of PGTs.
文摘An error processing method is presented based on optimization theory and microcomputer technique which can be successfully used in the cycloidal gear measurement on three dimensional coordinates measuring machine (CMM). In the procedure, the minimum quadratic sum of the normal deviation is used as the object function and the equidistant curve is dealed with instead of the teeth profile. CMM is a high accurate measuring machine which can provide a way to evaluate the accuracy of the cycloidal gear completely.