Development and Application of On-Line Corrosion Monitoring Device for Condenser Tube

This paper introduces the development and industrial application of an on-line corrosion monitoring device for condenser tubes. Corrosion sensors are made up of representative condenser tubes chosen by eddy current test, which enable the monitoring result to be consistent with the corrosion of actual condenser tubes. Localized corrosion rate of condenser tubes can be measured indirectly by a galvanic couple made up of tube segments with and without pits. Using this technology, corrosion problems can be found in time and accurately, and anticorrosive measures be made more economic and effective. Applications in two power plants showed the corrosion measurements are fast and accurate.

On-Line Monitoring of Cutting Tool Fracture & Wear

A technique of detecting cutting tool fracture and ultimate wear by si- multaneously monitoring both the spindle motor current and cutting process related acoustic emission(AE)in the cutting process is reported.The technique can detect breakage of drills having diameter over 0.8mm,turning cutter crack of area over 0.2mm,and the ultimate wear.The principle,system construction,experimental method and result of the technique are discussed.The ratio of success in detection approaches 96% or higher.

On-line Monitoring for Phosphorus Removal Process and Bacterial Community in Sequencing Batch Reactor

For efficient energy consumption and control of effluent quality, the cycle duration for a sequencing batch reactor (SBR) needs to be adjusted by real-time control according to the characteristics and loading of waste-water. In this study, an on-line information system for phosphorus removal processes was established. Based on the analysis for four systems with different ecological community structures and two operation modes, anaerobic-aerobic process and anaerobic-anaerobic process, the characteristic patterns of oxidation-reduction potential (ORP) and pH were related to phosphorous dynamics in the anaerobic, anoxic and aerobic phases, for determination of the end of phosphorous removal. In the operation mode of anaerobic-aerobic process, the pH profile in the anaerobic phase was used to estimate the relative amount of phosphorous accumulating organisms (PAOs) and glycogen accumulat-ing organisms (GAOs), which is beneficial to early detection of ecology community shifts. The on-line sensor val-ues of pH and ORP may be used as the parameters to adjust the duration for phosphorous removal and community shifts to cope with influent variations and maintain appropriate operation conditions.

Research on Distribution of Electromagnetic Environment around Substations and Optimization Layout of On-line Monitoring

The characteristics and distribution law of electromagnetic environment around substations with different levels of voltage were studied,and the main influencing factors were discussed. Meanwhile,a scheme for locating monitoring points suitable for an on-line monitoring system of electromagnetic environment was proposed.

On-line monitoring of dissolved gas-in-oil with FTIR spectra

To overcome the disadvantages of conventional DGA (dissolved gas-in-oil)analysis using gas chromatography and other electrochemical sensors, initial researches werecompleted to realize on-line monitoring of dissolved gas-in-oil of power transformers using FTIR(Fourier Transform InfraRed) spectroscopy. Gas cell method is used to determine the characteristicabsorption peaks of each diagnostic gas; simple and novel devices and procedures were designed inorder to get measurable samples and spectra of mixed diagnostic gases with known concentration aretaken using long optical path gas cell. The range of wavelength is estimated to be 3.0-13.9 mum fromexperimental spectra data. Hence the corresponding sampling frequency range should be in 536-4288Hz and usable optical materials are suggested. It is concluded that a resolution of 10 cm^(-1) maywell satisfy the monitoring of all diagnostic gases and water content except hydrogen, and thelowest detection limit may be as low as 2Xl0^(-8) to acetylene with a 2.4-meter-long optical length.

On-line Condition Monitoring and Diagnostic Network System for Rotating Machine Set

Several industrial computers and a server are combined to set up the on-line monitoring and diagnostic system of turbo-generator sets. The main function of the system is to monitor machine sets' running condition. Through analyzing running data, technicians can detect whether there exist faults and where they occur. To share and transmit the dynamic information of the turbo-generator sets, a distributed network system is introduced. NetWare network operating system is used in the LAN (Local Area Network) system. The LAN is extended to realize the sharing of data and remote transmission of information. Furthermore, functions of monitoring and diagnostic clients are listed.

On-line monitoring of insulation quality of high voltage electric power equipment

Discusses on-line monitoring of electric parameters, such as dielectric loss, divulging current, equivalent capacitance and running voltage, and presents an on-line monitoring system of insulation quality, based on monitoring divulging current and dielectric loss of high voltage equipment, and its advantages, such as helping people to discover the hidden problems in a timely manner, to reduce power cut and overhaul and to improve security of power supply.

Research Progress of On-line Monitoring Technology for Electromagnetic Environment of Power Transmission and Transformation Projects

Based on the collection of relevant literature and cases,the research and application status of on-line monitoring technology for electromagnetic environment of power transmission and transformation projects at home and abroad were introduced.Moreover,the problems existing in the on-line monitoring of electromagnetic environment were expounded,and the development prospect was forecasted.

An On-line Monitoring System for Partial Dischargefrom High Voltage Transformer

An on-line monitoring system for partial discharge from high voltage transformer is presented with structure of hardware and principle of software discussed and a new effective method combining DFT with DWT is proposed to get rid of both sinusoidal continuous noise and other external discharges.

Analysis and Application of the Synthetic Relative Measuring Method in On-Line Monitoring for Capacitive Equipment in Power Systems

On-line measurement for dielectric loss angle can effectively monitor the insulation condition of capacitive equipment in power systems. Synthetic relative measuring methods not only markedly overcome the shortcomings of traditional absolute measuring methods but also greatly improve the accuracy of dielectric loss angle measurement. However, synthetic relative measuring methods based on two or three pieces of capacitive equipment do not have the characteristic of generality. In this paper, a principle of synthetic relative measuring method is presented. The example of application for synthetic relative methods based on three and four pieces of capacitive equipment running in the same phase is taken to present the failure judgment matrices for N pieces of equipment. According to these matrices, the fault condition of N pieces of capacitive equipment can be watched, which is more general. Then some problems needing to be concerned along with two diagnostic methods used in diagnostic system are introduced. Finally, two programmable flow charts for the two methods are given and corresponding examples demonstrate their feasibility in practice.

Insulation State On-line Monitoring and Running Management of Large Generator

This study presented an insulation state monitoring method for large generator based on radio frequency (RF) technique. As an on-line condition monitor and the precondition of condition-based maintenance (CBM), the RF monitor used the high frequency current mutual inductor to detect the partial discharge signal from neutral wire of stator windings. According to the magnitude of indicative value of RF monitor, a five phase model was also proposed to manage the generator’s running better. The practices show that the proposed method is effective.

Wireless Distributed Monitoring Terminal Used for On-Line Application

A wireless distributed monitoring terminal was designed with embedded Linux used on the basis of ARM board, and an application program was developed for data collection, processing and transmission. Data were collected from the surrounding environment and transmitted to a server via WLAN in the form of Extensible Markup Language (XML) stream, so the terminal had good flexibility to be compatible with different sensors, network devices and information systems from multiple manufacturers.

On-line Batch Process Monitoring and Diagnosing Based on Fisher Discriminant Analysis

A new on-line batch process monitoring and diagnosing approach based on Fisher discriminant analysis （FDA） was proposed. This method does not need to predict the future observations of variables, so it is more sensitive to fault detection and stronger implement for monitoring. In order to improve the monitoring performance, the variables trajectories of batch process are separated into several blocks. The key to the proposed approach for on-line monitoring is to calculate the distance of block data that project to low-dimension Fisher space between new batch and reference batch. Comparing the distance with the predefine threshold, it can be considered whether the batch process is normal or abnormal. Fault diagnosis is performed based on the weights in fault direction calculated by FDA. The proposed method was applied to the simulation model of fed-batch penicillin fermentation and the resuits were compared with those obtained using MPCA. The simulation results clearly show that the on-line monitoring method based on FDA is more efficient than the MPCA.

Mechanics Analysis of Overhead Transmission Lines Based On-line Monitoring

At present, the on-line monitoring is widely applied to the power line monitoring. In this paper, a new mechanical calculation model is established according to the on-line monitoring. And this model is based on the parameters that tension sensors and angle sensors on suspended points detect, and combines with the parameters of the wire itself, and also considers the deflection angel of wires due to wind. In this model, mechanics parameters of wires are turned into the new coordinate plane after deflection angel of wires due to wind, or windage yaw plane. A statics tension balance equation is built in the vertical direction of the new windage yaw plane. According to the theoretical analysis and algorithm, we verify the accuracy of this newly developed mechanical calculation model.

Design of On-Line Monitoring System for UHVDC Earth Electrode

At present the detecting of ultra high voltage direct current (UHVDC) earth electrode frequently uses manual inspection. This method can't get the real-time operational data of the earth electrodes, and meanwhile, the labor cost is very high. In order to satisfy the security needs of UHVDC, this paper designs an on-line monitoring system for UHVDC earth electrode. By 3G wireless communication-technologies, the system can monitor remotely many kinds of data such as the value of the grounding current, water level of the observation well, soil temperature and humidity near the earth electrode, the micro-climate around the earth electrode site, video data, etc. Through analyzing the datum, the system has broad prospect on fault detection and life evaluation of the UHVDC earth electrode.

On-Line Life Monitoring Technique for Tube Bundles of Boiler High-Temperature Heating Surface

High-temperature heating surface such as superheater and reheater of large-sized utility boiler all experiences a relatively severe working conditions. The failure of boiler tubes will directly impact the safe and economic operation of boiler. An on-line life monitoring model of high-temperature heating surface was set up according to the well-known L-M formula of the creep damages. The tube wall metal temperature and working stress was measured by on-line monitoring, and with this model, the real-time calculation of the life expenditure of the heating surface tube bundles were realized. Based on the technique the on-line life monitoring and management system of high-temperature heating surface was developed for a 300 MW utility boiler. An effective device was thus suggested for the implementation of the safe operation and the condition-based maintenance of utility boilers.

An On-line Ferrograph for Monitoring Machine Wear

In order to improve an on-line ferrograph, this paper simulates a three-dimensional magnetic field distribution of an electromagnet, builds a sinking motion model of a wear particle, and investigates the motion law of wear particles under two different conditions. Both numeric results and experimental results show that the on-line ferrograph is capable of monitoring machine wear conditions by measuring the concentration and size distribution of wear particles in lubricating oil.

Design of Na-K Alloy Differential Pressure Sensor with On-line Monitoring Function

Because the melting point of the alkalis is very high and the metal activity is strong, the common pressure sensor can＇t be used to measure pressure of liquid metal. In this paper, a differential transformer differential pressure sensor for measuring liquid alkalis pressure is designed, the working principle and specific design plan of the sensor are introduced, the standard current signal （ 4 -20 mA） or digital communication RS485 can be output according to the needs, and the functions of remote monitoring and data optimization can be realized through the LAN interface.

Multi-Sensor Intelligent System for On-Line and Real-Time Moneitoring Tool Cutting State in FMS

The principle and the constitution of an intelligent system for on-line and real-time montitoring tool cutting state were discussed and a synthetic sensors schedule combined a new type fluid acoustic emission sensor (AE) with motor current sensor was presented. The parallel communication between control system of machine tools, the monitoring intelligent system,and several decision-making systems for identifying tool cutting state was established It can auto - matically select the sensor way ,monitoring mode and identifying method in machining process- ing so as to build a successful and effective intelligent system for on -line and real-time moni- toring cutting tool states in FMS.