A review on machinability of carbon fiber reinforced polymer(CFRP)and glass fiber reinforced polymer(GFRP)composite materials

Fiber reinforced polymer(FRP) composite materials are heterogeneous and anisotropic materials that do not exhibit plastic deformation. They have been used in a wide range of contemporary applications particularly in space and aviation,automotive,maritime and manufacturing of sports equipment. Carbon fiber reinforced polymer(CFRP) and glass fiber reinforced polymer(GFRP) composite materials,among other fiber reinforced materials,have been increasingly replacing conventional materials with their excellent strength and low specific weight properties. Their manufacturability in varying combinations with customized strength properties,also their high fatigue,toughness and high temperature wear and oxidation resistance capabilities render these materials an excellent choice in engineering applications.In the present review study,a literature survey was conducted on the machinability properties and related approaches for CFRP and GFRP composite materials. As in the machining of all anisotropic and heterogeneous materials,failure mechanisms were also reported in the machining of CFRP and GFRP materials with both conventional and modern manufacturing methods and the results of these studies were obtained by use of variance analysis(ANOVA),artificial neural networks(ANN) model,fuzzy inference system(FIS),harmony search(HS) algorithm,genetic algorithm(GA),Taguchi's optimization technique,multi-criteria optimization,analytical modeling,stress analysis,finite elements method(FEM),data analysis,and linear regression technique. Failure mechanisms and surface quality is discussed with the help of optical and scanning electron microscopy,and profilometry. ANOVA,GA,FEM,etc. are used to analyze and generate predictive models.

Application of Glass Fiber Reinforced Polymer Composite (GFRPC) Escape Pipeline in Tunnel

During the tunnel construction process,unfavorable geological conditionsare often encountered.Geological disasters such as collapse,roof fall,water inrush,gas explosion,etc.occur frequently,causing different degrees of property damage and casualties to the construction of the tunnel,seriously affecting harmony during construction.The domestic emergency hedging is mainly the use of 8-10mm steel coils,but the steel is heavy and not suitable for the frequent movement of tunnels.This paper introduces the new Glass Fiber Reinforced Polymer Composite(GFRPC)escape pipeline used in Chongqing Jiuyongyi Jinyunshan Tunnel,and compares the traditional steel coil parameters to provide reference for subsequent tunnel hedging measures.

Deriving Tensile Properties of Glass Fiber Reinforced Polymers (GFRP) Using Mechanics of Composite Materials

This work addresses the tensile properties of glass fiber reinforced polymers (GFRP) and investigates the different ways of estimating them without the cost associated with experimentation. This attempt is achieved through comparison between experimental results, derived in accordance with the ASTM standards, and results obtained using the mechanics of composite materials. The experimental results are also compared to results derived from work by other researchers in order to corroborate the findings regarding the correlation of tensile properties of the GFRP material and the fiber volume fraction.

Strengthening reinforced concrete beams using prestressed glass fiber-reinforced polymer-Part I: Experimental study

This work is aimed at studying the strengthening of reinforced concrete (R. C.) beams using prestressed glass fi- ber-reinforced polymer (PGFRP). Carbon fiber-reinforced polymer (CFRP) has recently become popular for use as repair or rehabilitation material for deteriorated R. C. structures, but because CFRP material is very stiff, the difference in CFRP sheet and concrete material properties is not favorable for transferring the prestress from CFRP sheets to R. C. members. Glass fi- ber-reinforced polymer (GFRP) sheets with Modulus of Elasticity quite close to that of concrete was chosen in this study. The load-carrying capacities (ultimate loads) and the deflections of strengthened R. C. beams using GFRP and PGFRP sheets were tested and compared. T- and ⊥-shaped beams were used as the under-strengthened and over-strengthened beams. The GFRP sheets were prestressed to one-half their tensile capacities before being bonded to the T- and ⊥-shaped R. C. beams. The prestressed tension in the PGFRP sheets caused cambers in the R. C. beams without cracks on the tensile faces. The PGFRP sheets also enhanced the load-carrying capacity. The test results indicated that T-shaped beams with GFRP sheets increased in load-carrying capacity by 55% while the same beams with PGFRP sheets could increase load-carrying capacity by 100%. The ⊥-shaped beams with GFRP sheets could increase load-carrying capacity by 97% while the same beams with PGFRP sheets could increase the loading-carrying capacity by 117%. Under the same external loads, beams with GFRP sheets underwent larger deflections than beams with PGFRP sheets. While GFRP sheets strengthen R. C. beams, PGFRP sheets decrease the beams’ ductility, especially for the over-strengthened beams (⊥-shaped beams).

Preparation and Mechanical Properties of UV⁃Assisted Filament Winding Glass Fiber Reinforced Polymer⁃Matrix Composite

This paper studied the preparation and mechanical properties of glass fiber reinforced polymer-matrix composite rings prepared by filament winding assisted by ultraviolet(UV)curing.A ray-tracing method was used to calculate the penetration ability of UV light in the resin casting,and then a typical composite ring with dual⁃curing characteristics was prepared by UV-assisted curing.The effects of winding speed and thermal initiator concentration on the distribution of fiber fraction and mechanical properties were studied.Microscopic morphology was used for the observation of the differences in fiber volume fraction.Mechanical properties tests and scanning electron micrographs were performed to investigate the failure and damage mechanisms of the composite ring samples.The ray tracing results indicate that the UV light can pass through a single yarn thickness and the energy transmitted is sufficient to cure the back side quickly.The experimental results show that the mechanical properties of the composite ring prepared in this paper are comparable to those of the heat-cured samples,which is sufficient to meet the requirements of the flywheel.

Thermo-Stamping Process of Glass and Carbon-Fibre Reinforced Polymer Composites

In this work, manufacturing tools for thermoplastic (TP) composites have been developed. The chosen process involves the stacking alternately of oriented dry fabrics and TP films and does not use semi-products in order to reduce material costs. This study was specifically directed towards optimizing the impregnation of continuous glass and carbon fibres reinforcing two TP amorphous matrices, the polyphenylsulfone (PPSU) and polyetherimide (PEI), to obtain semi-finished products employed for aeronautical structures. The impregnation quality of inter and intra-yarns is analyzed and validated by optical and scanning micrographic observations conducted with an optical and a Scanning Electron Microscopies (SEM), respectively. The study showed that besides the process parameters and porosity distribution in the core of warp yarns, the impregnation quality depends on the surface properties of constituents. Desizing treatment has been carried out to improve the wettability of fibres by the TP matrices.

Static and Fatigue Behavior of Hybrid Bonded/Bolted Glass Fiber Reinforced Polymer Joints Under Tensile Loading

This paper presents the static and fatigue tests of hybrid(bonded/bolted)glass fiber reinforced polymer(GFRP)joints.Nine specimens of single-lap hybrid GFRP joints have been fabricated to study the static and fatigue behaviors in the experimental campaign.The static tests of uniaxial tension loading are first conducted,from which the static ultimate bearing capacities of the joints are obtained.High-cycle fatigue tests are subsequently carried out so that the fatigue failure mode,fatigue life,and stiffness degradation of joints can be obtained.The measuring techniques including acoustic emission monitoring and three-dimensional digital image correlation have been employed in the tests to record the damage development process.The results revealed that the static strength and fatigue behavior of such thick hybrid GFRP joints were controlled by the bolted connections.The four stages of fatigue failure process are obtained from tests and acoustic emission signals analysis:cumulative damage of adhesive layer,damage of the adhesive layer,cumulative damage of GFRP plate,and damage of GFRP plate.The fatigue life and stiffness degradation can be improved by more bolts.The S-N(fatigue stress versus life)curves for the fatigue design of the single-lap hybrid GFRP joints under uniaxial tension loading are also proposed.

Behaviour of Multiscale Progressive Damage for Different Matrix Glass Fiber Reinforced Plastics Bars

The damage formation and evolution of glass fiber reinforced plastics( GFRP) bar on mechanical properties were mainly evaluated by theoretical analysis and numerical calculations which lack of test basis of damage process. The two different matrices of unsaturated polyester and vinylester GFRP bars were selected to carry out a series of macro-mesoscopic physical and mechanical tests to analyze the tensile progressive damage process on a multiscale. The formation of apparent crack,the bonding of internal components as well as the strain change were all reflected damage evolution of GFRP bar,and a certain correlation existed between them. Wherein the matrix has an obvious impact on the damage of bar,the component stress transfer effect of vinylester bar is better than unsaturated polyester from crack propagation observation and scanning electron microscopy( SEM). The cyclic loading tests quantitatively reflect the difference of damage accumulation between different matrix bars,and the failure load of bars decreases nearly 10%.

Predicting the Fatigue Life in Steel and Glass Fiber Reinforced Plastics Using Damage Models

Three cumulative damage models are examined for the case of cyclic loading of AISI 6150 steel, S2 glass fibre/epoxy and E glass fibre/epoxy composites. The Palmgren-Miner, Broutman-Sahu and Hashin-Rotem models are compared to determine which of the three gives the most accurate estimation of the fatigue life of the materials tested. In addition, comparison of the fatigue life of the materials shows the superiority of AISI 6150 steel and S2 glass fibre/epoxy at lower mean stresses, and that of steel to the composites at higher mean stresses.

GFRP材料光伏基础支架的力学仿真分析

针对淤泥地基固有缺陷及光伏支架受力特点,提出一种新型玻璃纤维增强复合材料(GFRP)浅埋圆形扩展式基础加空心立柱支架的结构设计方案,并进行了力学仿真分析。仿真结果显示:该光伏基础支架结构在极端瞬时风荷载作用下能保障承载安全,地基无大面积破坏;实测风压循环加载条件下,结构未触变破坏,位移和应力水平维持在可控范围。为降低材料成本同时控制结构变形,建议增加基础内部肋板或支撑、扩大抗风方向尺寸以提升结构刚度;针对圆形扩展式基础埋置施工,提出采用带护筒的大直径旋挖工艺的可行性建议。该研究为光伏基础支架新结构开发提供了理论支撑。

双腹板工字型GFRP腰梁机械连接力学性能试验研究

为深入研究双腹板工字型玻璃纤维增强复合材料(glass fiber reinforced polymer,GFRP)腰梁机械连接节点的力学性能,基于无连接和有机械连接2种类型GFRP腰梁的静载试验,分析双腹板工字型GFRP腰梁在三分点对称加荷下的受力特征,明确2种类型腰梁的极限状态和破坏形式。结果表明:GFRP腰梁采用双腹板工字型截面型式,截面的最大应力为183 MPa,是GFRP腰梁纵向抗拉强度的62%,纵向抗压强度的73%(容许压缩承载力的205%),可以使GFRP材料强度得到充分发挥,腰梁稳定性能良好;GFRP腰梁容易出现局部破坏,首先在翼缘板处发生局部失稳,随即引起腹板产生屈曲破坏,翼缘和腹板连接处出现面层剥离和鼓起,腰梁连接处增设的缀板和螺栓可有效地抑制该局部破坏变形;采用螺栓机械连接并在连接处增设同材质缀板,可降低螺栓钻孔对梁体本身截面的削弱作用,使GFRP腰梁的刚度和极限承载能力分别提高17.9%和44.9%,是GFRP腰梁的合理连接方式。研究成果可为GFRP腰梁的推广应用提供参考和借鉴。

桥梁结构中E-GFRP单向板徐变性能与双尺度均匀化数值评估

由于玻璃纤维增强复合材料(GFRP)组分材料中的树脂属于高分子材料,桥梁工程界对GFRP结构的徐变性能十分担忧,阻碍了其推广应用。该文聚焦于桥梁工程E型玻璃纤维增强复合材料(E-GFRP)单向板,基于双尺度均匀化数值模拟方法,从纤维和树脂的徐变性能评估了E-GFRP单向板的徐变性能,并与试验结果进行比较验证了预测结果的准确性。在此基础上,分析了应力水平、纤维体积率及持荷形式对E-GFRP单层板徐变性能的影响,结果表明,应力水平越高、纤维体积率越小,单层板的徐变粘滞应变越大。在此基础上,提出了不同纤维体积率下E-GFRP单层板粘滞应变模型,准确表述了应力水平、持荷时间和徐变应变之间的关系。最后,提出了E-GFRP单层板徐变断裂时间预测公式,可为E-GFRP结构的长期性能预测提供参考。

Thermal Structure of Glass Fiber Reinforce Plastic Support Structure

The assembled form of thick-wall glass fiber reinforced plastics (GFRP) tube and 0Cr18Ni9 austenitic stainless steel pipes was designed as the radius thermal-insulating and load-supporting structure in cryogenic vessels. In order to study the thermal leakage and gap changes on the support structure, as well as radius temperature and stress distribution on GFRP tube, an experimental investigation has been taken. The results indicate that the support structure is proved to fit well as thermal-insulating and load-supporting part in cryo-genic vessels, furthermore has high security during cryogenic applications.

Experimental Investigation on Flexural Performance of Masonry Walls Reinforced with GFRP

This paper presents the results of a test program for flexure reinforcing characteristics of gless fiber-rein forced polymer（GFRP） sheets bonded to masonry beams. A total of eight specimens subjected to monotonic four-point bending were tested up to failure. These specimens were constructed with two different bond patterns. Six of these specimens were reinforced by using GFRP sheets prior to testing, and the remaining two were not reinforced. The test results indicate a significant increase in both load-bearing capacity and ductile performance of the reinforced walls over the unreinforced ones.

GFRP材料螺旋铣孔时的制孔质量研究

采用传统钻孔方法对GFRP(玻璃纤维增强材料)进行加工时易产生毛刺、撕裂和分层等缺陷,而螺旋铣孔方法可以有效避免这些缺陷产生。运用螺旋铣孔方法对GFRP进行制孔试验,得到切削速度、刀具公转转速、轴向进给螺距对孔壁表面粗糙度以及孔径尺寸误差的影响规律,对比分析了螺旋铣孔和钻孔的孔口缺陷。试验结果表明:影响孔壁表面粗糙度的切削参数由大至小依次为切削速度>刀具公转转速>轴向进给螺距;切削速度、刀具公转转速、轴向进给螺距与孔壁表面粗糙度均呈正比关系;影响孔径尺寸误差的切削参数依次为刀具公转转速>轴向进给螺距>切削速度;螺旋铣孔的入口侧缺陷较多,钻孔时的孔口缺陷更多出现在出口侧。

Seismic retrofitting of reinforced concrete frame structures using GFRP-tube-confined-concrete composite braces

This paper presents a new type of structural bracing intended for seismic retrofitting use in framed structures. This special composite brace, termed glass-fiber-reinforced-polymer （GFRP）-tube-confined-concrete composite brace, is comprised of concrete confined by a GFRP tube and an inner steel core for energy dissipation. Together with a contribution from the GFRP-tube confined concrete, the composite brace shows a substantially increased stiffness to control story drift, which is often a preferred feature in seismic retrofitting. An analysis model is established and implemented in a general finite element analysis program - OpenSees, for simulating the load-displacement behavior of the composite brace. Using this model, a parametric study of the hysteretic behavior （energy dissipation, stiffness, ductility and strength） of the composite brace was conducted under static cyclic loading and it was found that the area ratio of steel core to concrete has the greatest influence among all the parameters considered. To demonstrate the application of the composite brace in seismic retrofitting, a three-story nonductile reinforced concrete （RC） frame structure was retrofitted with the composite braces. Pushover analysis and nonlinear time-history analyses of the retrofitted RC frame structure was performed by employing a suite of 20 strong ground motion earthquake records. The analysis results show that the composite braces can effectively reduce the peak seismic responses of the RC frame structure without significantly increasing the base shear demand.

GFRP约束ECC短柱偏压试验研究

纤维增强复合材料(Fiber Reinforced Polymer,FRP)约束工程纤维增强水泥基复合材料(Engineered Fiber Reinforced Cementitious Composites,ECC)轴压柱可显著提高其承载能力和延性,但偏压作用下FRP约束ECC柱的性能提升程度和作用机理有待研究。基于此,以偏心距(0、10、30、50 mm)和FRP层数(0、2、4层)为试验变量,对玻璃纤维增强复合材料(Glass Fiber Reinforced Polymer,GFRP)约束ECC短柱展开了竖向加载试验,并对试验结果进行了分析。研究结果表明:小偏心破坏时受压侧FRP断裂、混凝土被压碎,大偏心破坏时受拉侧FRP撕裂与混凝土横向裂缝近乎同时出现。轴压作用下,轴向变形和抗压强度显著增大;偏压作用下,抗压承载力随着偏心距的增大而减小,而极限位移无明显变化规律。此外,承载力和延性都随着FRP层数的增加而增大。

废旧GFRP回收及其增强沥青性能

玻璃纤维增强复合材料(glass fiber reinforced polymer,GFRP)因其优异的力学性能和耐腐蚀性而广泛应用于航空、船舶和风力发电等领域。GFRP的广泛使用导致大量废弃物的产生,对环境造成了巨大的危害,因此废旧GFRP的回收处理问题备受关注。将废旧环氧基GFRP和聚氨酯基GFRP破碎粉末(直径<0.075 mm)作为沥青增强材料,研究了其对沥青基本性能的影响,并对比了硅烷偶联剂对增强作用的影响。结果表明,2种GFRP粉末对沥青的增强作用并不明显,而使用硅烷偶联剂对GFRP粉末进行表面处理后,能够显著改善GFRP粉末与沥青间相互作用,并提高沥青的流变性能和表面自由能,降低玻璃化转变温度,其中硅烷偶联剂对环氧基GFRP的改善效果优于聚氨酯基GFRP。该文为废弃GFRP提供了一种相对有效且环保的物理回收方法,并为纤维增强复合材料(fiber reinforced polymer,FRP)的回收利用提供了新思路。

海水环境下GFRP筋与低碱混凝土界面黏结性能研究

针对GFRP筋在低碱耐腐蚀水泥基体环境下界面黏结性能的时变规律进行研究,采用中心拉拔试验方法测定了GFRP筋-矿渣硫铝酸盐水泥(G·SAC)混凝土、GFRP筋-硅酸盐水泥(OPC)混凝土在淡水和人工海水环境下养护30 d、90 d和180 d的界面黏结强度,并利用扫描电子显微镜(SEM)及pH计分析了孔溶液浸泡后GFRP筋微观结构的劣化过程及水泥基体孔溶液pH值的变化规律。结果表明:在淡水环境下,GFRP筋-G·SAC混凝土界面黏结强度随养护时间的增加而提高,但GFRP筋-OPC混凝土的黏结强度逐渐降低;在海水环境下,G·SAC基体碱度进一步降低,且海水对其强度发展有促进作用,GFRP筋-G·SAC混凝土在海水中的黏结强度较淡水增长较快。

交变载荷下绝缘拉杆用GFRP电树枝劣化特性

气体绝缘组合电器(gas insulated switchgear,GIS)现场调试或运行过程多次发生绝缘拉杆内部击穿问题,影响工程投运与设备可靠性,迫切需要探明故障机理。该文选取GIS断路器绝缘拉杆用玻璃纤维增强环氧树脂复合材料(glass fiber reinforced epoxy resin composite,GFRP)为研究对象,通过计算分、合闸下绝缘拉杆主应力分布特性,设置交变载荷下电树枝劣化实验条件,研究不同交变载荷对GFRP内电树枝生长特性影响规律。结果表明,相较于单一载荷,交变载荷条件下GFRP中电树枝生长速度加快,平均击穿时间降低,击穿概率增大。基于复合材料力学仿真发现交变载荷下GFRP内树脂-纤维界面处会出现较大的应力集中,局部应力损伤已达到失效的临界值。综上,交变载荷下绝缘拉杆纤维-树脂界面机械损伤与绝缘劣化交互演进是造成绝缘击穿的主要原因,也可作为试验考核与结构设计的改进依据。