Case Studies of Heat Integration of Evaporation Systems

In this paper, through two case studies, evaporation systems are considered in the context of overall process, and then are optimized to obtain energy-saving effect. The possible evaporation schemes are given when integrated with the background process and how to optimize the evaporator is shown. From the case studies, it can be seen that sometimes incomplete integration and heat pump evaporation are better than complete integration so should be considered as candidate retrofit schemes.

Design-Oriented Thermodynamic Analysis of Novel Heat-Integrated C5 Isomeride Distillation Scheme on Pilot Scale

A novel heat-integrated distillation scheme on pilot scale for producing C5 foaming agent, a mixture of isopentane and pentane in a certain proportion, was proposed with the aid of process simulation. Compared with the conventional distillation scheme, C5 foaming agent was directly separated at the top of the original isopentane or pentane column in the novel scheme, instead of first refining the two isomerides to high purities and then mixing them into final products. This improvement reduced the difficulty of the separation and avoided meaningless exergy loss caused by re-mixing, which finally contributed to an energy-efficient design by a big margin. Moreover, the column grand composite curves(CGCCs)were used to modify all distillation columns, indicating that there is potential to improve the energy efficiency further. Therefore, double-effect, or heat-integrated distillation was also adopted. Energy and exergy analyses were then conducted to evaluate the effectiveness of the proposed scheme for the purpose of energy saving. The simulation results of the conventional distillation scheme were in agreement with its on-site counterpart. Analyses showed that the novel heat-integrated scheme reduced hot utility by 27.12%,, cold utility by 24.49%,, and total exergy loss by 23.95%,.

A Survey on a Heat Exchangers Network to Decrease Energy Consumption by Using Pinch Technology

There are several ways to increase the efficiency of energy consumption and to decrease energy consumption. In this paper. the application of pinch technology in analysis of the heat exchangers network （HEN） in order to reduce the energy consumption in a thermal system is studied. Therefore, in this grass root design, the optimum value of △Tmin, is obtained about 10℃and area efficiency （a） is 0.95. The author also depicted the grid diagram and driving force plot for additional analysis. In order to increase the amount of energy saving, heat transfer from above to below the pinch point in the diagnosis stage is verified for all options including re-sequencing, re-piping, add heat exchanger and splitting of the flows. Results show that this network has a low potential of retrofit to decrease the energy consumption, which pinch principles are planned to optimize energy consumption of the unit. Regarding the results of pinch analysis, it is suggested that in order to reduce the energy consumption, no alternative changes in the heat exchangers network of the unit is required. The acquired results show that the constancy of network is completely confirmed by the high area efficiency infirmity of the heat exchanger to pass the pinch point and from of deriving force plot.