Ballistic performance of additive manufacturing 316l stainless steel projectiles based on topology optimization method

Material and structure made by additive manufacturing(AM)have received much attention lately due to their flexibility and ability to customize complex structures.This study first implements multiple objective topology optimization simulations based on a projectile perforation model,and a new topologic projectile is obtained.Then two types of 316L stainless steel projectiles(the solid and the topology)are printed in a selective laser melt(SLM)machine to evaluate the penetration performance of the projectiles by the ballistic test.The experiment results show that the dimensionless specific kinetic energy value of topologic projectiles is higher than that of solid projectiles,indicating the better penetration ability of the topologic projectiles.Finally,microscopic studies(scanning electron microscope and X-ray micro-CT)are performed on the remaining projectiles to investigate the failure mechanism of the internal structure of the topologic projectiles.An explicit dynamics simulation was also performed,and the failure locations of the residual topologic projectiles were in good agreement with the experimental results,which can better guide the design of new projectiles combining AM and topology optimization in the future.

Enhanced structural damage behavior of liquid-filled tank by reactive material projectile impact

A series of ballistic experiments were performed to investigate the damage behavior of high velocity reactive material projectiles(RMPs) impacting liquid-filled tanks,and the corresponding hydrodynamic ram(HRAM) was studied in detail.PTFE/Al/W RMPs with steel-like and aluminum-like densities were prepared by a pressing/sintering process.The projectiles impacted a liquid-filled steel tank with front aluminum panel at approximately 1250 m/s.The corresponding cavity evolution characteristics and HRAM pressure were recorded by high-speed camera and pressure acquisition system,and further compared to those of steel and aluminum projectiles.Significantly different from the conical cavity formed by the inert metal projectile,the cavity formed by the RMP appeared as an ellipsoid with a conical front.The RMPs were demonstrated to enhance the radial growth velocity of cavity,the global HRAM pressure amplitude and the front panel damage,indicating the enhanced HRAM and structural damage behavior.Furthermore,combining the impact-induced fragmentation and deflagration characteristics,the cavity evolution of RMPs under the combined effect of kinetic energy impact and chemical energy release was analyzed.The mechanism of enhanced HRAM pressure induced by the RMPs was further revealed based on the theoretical model of the initial impact wave and the impulse analysis.Finally,the linear correlation between the deformation-thickness ratio and the non-dimensional impulse for the front panel was obtained and analyzed.It was determined that the enhanced near-field impulse induced by the RMPs was the dominant reason for the enhanced structural damage behavior.

High-dimensional uncertainty quantification of projectile motion in the barrel of a truck-mounted howitzer based on probability density evolution method

This paper proposed an efficient research method for high-dimensional uncertainty quantification of projectile motion in the barrel of a truck-mounted howitzer.Firstly,the dynamic model of projectile motion is established considering the flexible deformation of the barrel and the interaction between the projectile and the barrel.Subsequently,the accuracy of the dynamic model is verified based on the external ballistic projectile attitude test platform.Furthermore,the probability density evolution method(PDEM)is developed to high-dimensional uncertainty quantification of projectile motion.The engineering example highlights the results of the proposed method are consistent with the results obtained by the Monte Carlo Simulation(MCS).Finally,the influence of parameter uncertainty on the projectile disturbance at muzzle under different working conditions is analyzed.The results show that the disturbance of the pitch angular,pitch angular velocity and pitch angular of velocity decreases with the increase of launching angle,and the random parameter ranges of both the projectile and coupling model have similar influence on the disturbance of projectile angular motion at muzzle.

High-speed penetration of ogive-nose projectiles into thick concrete targets:Tests and a projectile nose evolution model

The majority of the projectiles used in the hypersonic penetration study are solid flat-nosed cylindrical projectiles with a diameter of less than 20 mm.This study aims to fill the gap in the experimental and analytical study of the evolution of the nose shape of larger hollow projectiles under hypersonic penetration.In the hypersonic penetration test,eight ogive-nose AerMet100 steel projectiles with a diameter of 40 mm were launched to hit concrete targets with impact velocities that ranged from 1351 to 1877 m/s.Severe erosion of the projectiles was observed during high-speed penetration of heterogeneous targets,and apparent localized mushrooming occurred in the front nose of recovered projectiles.By examining the damage to projectiles,a linear relationship was found between the relative length reduction rate and the initial kinetic energy of projectiles in different penetration tests.Furthermore,microscopic analysis revealed the forming mechanism of the localized mushrooming phenomenon for eroding penetration,i.e.,material spall erosion abrasion mechanism,material flow and redistribution abrasion mechanism and localized radial upsetting deformation mechanism.Finally,a model of highspeed penetration that included erosion was established on the basis of a model of the evolution of the projectile nose that considers radial upsetting;the model was validated by test data from the literature and the present study.Depending upon the impact velocity,v0,the projectile nose may behave as undistorted,radially distorted or hemispherical.Due to the effects of abrasion of the projectile and enhancement of radial upsetting on the duration and amplitude of the secondary rising segment in the pulse shape of projectile deceleration,the predicted DOP had an upper limit.

On the effect of pitch and yaw angles in oblique impacts of smallcaliber projectiles

A terminal ballistic analysis of the effects of 7.62 mm × 51 AP P80 rounds on inclined high-strength armor steel plates is the focus of the presented study.The findings of an instrumented ballistic testing combined with 3D advanced numerical simulations performed using the IMPETUS Afea? software yielded the conclusions.The experimental verification proved that slight differences in the pitch-andyaw angles of a projectile upon an impact caused different damage types to the projectile’s core.The residual velocities predicted numerically were close to the experimental values and the calculated core deviations were in satisfactory agreement with the experimental results.An extended matrix of the core deviation angles with combinations of pitch-and-yaw upon impact angles was subsequently built on the basis of the numerical study.The presented experimental and numerical investigation examined thoroughly the influence of the initial pitch and yaw angles on the after-perforation projectile’s performance.

A guidance and control design with reduced information for a dual-spin stabilized projectile

In this paper,an integrated guidance and control method based on an adaptive path-following controller is proposed to control a spin-stabilized projectile with only translational motion information under the constraint of an actuator,uncertainties in aerodynamic parameters and measurements,and control system complexity.Owing to the fairly high rotation speed,the dynamic model of this missile is strongly nonlinear,uncertain and coupled in pitch,yaw and roll channels.A theoretical equivalent resultant force and uncertainty compensation method are comprehensively used to realize decoupling of pitch and yaw.In response to the strong nonlinear and time-varying characteristics of the dynamic system,the quasi-linear model whose parameters are obtained by interpolation of points selected as the segmentation points in the trajectory envelope,is used for calculation in each step.To cope with the system uncertainty caused by model approximation,parameter uncertainty and ballistic interference,an extended state estimator is used to compensate the output feedback according to the test ballistic angle.In order to improve the tracking efficiency and ensure the tracking error convergence with only translational motion information,the virtual guide point,whose derivative is deduced according to the Lyapunov principle,is calculated in real time according to the projection relationship between the real-time position and the reference trajectory,and a virtual line-of-sight angle and the backstepping method are used for the design of the guidance and control system.In order to avoid the influence of control input saturation on the guidance and control performance due to the actuator limitation and improve the robustness of the system,an anti-saturation compensator is designed according to the two-step method.The feasibility and effectiveness of the path-following controller is verified through closed-loop flight simulations with measurement,control,and condition uncertainties.The results indicate that the designed controller can converge to the reference path and evidently decrease the distance between the impact point and target under different uncertainties.

Observer-based robust high-order fully actuated attitude autopilot design for spinning glide-guided projectiles

This paper investigates the design of an attitude autopilot for a dual-channel controlled spinning glideguided projectile(SGGP),addressing model uncertainties and external disturbances.Based on fixed-time stable theory,a disturbance observer with integral sliding mode and adaptive techniques is proposed to mitigate total disturbance effects,irrespective of initial conditions.By introducing an error integral signal,the dynamics of the SGGP are transformed into two separate second-order fully actuated systems.Subsequently,employing the high-order fully actuated approach and a parametric approach,the nonlinear dynamics of the SGGP are recast into a constant linear closed-loop system,ensuring that the projectile's attitude asymptotically tracks the given goal with the desired eigenstructure.Under the proposed composite control framework,the ultimately uniformly bounded stability of the closed-loop system is rigorously demonstrated via the Lyapunov method.Validation of the effectiveness of the proposed attitude autopilot design is provided through extensive numerical simulations.

Time-sequenced damage behavior of reactive projectile impacting double-layer plates

The time-sequenced damage behavior of the reactive projectile impacting double-layer plates is discussed.The analytical model considering the combined effect of kinetic and chemical energy is developed to reveal the damage mechanism.The influences of impact velocity and reactive projectile chemical characteristics on the damage effect are decoupled analyzed based on this model.These analyses indicate that the high energy releasing efficiency and fast reaction propagation velocity of the reactive projectile are conducive to enhancing the damage effect.The experiments with various reactive projectiles impact velocity increasing from 702 to 1385 m/s were conducted to verify this model.The experimental results presented that,the damage hole radius of the rear-plate increases with the increase of impact velocity.At the impact velocity of 1350 m/s,the radius of damage hole formed by PTFE/Al/Bi_(2)O_(3),PTFE/Al/MoO_(3),PTFE/Al/Fe_(2)O_(3)projectile on the rear-plate become smaller in sequence.These results are consistent with the analytical model prediction,demonstrating that this model can predict the damage effect quantitatively.This work is of constructive significance to the application of reactive projectiles.

Perforation studies of concrete panel under high velocity projectile impact based on an improved dynamic constitutive model

The finite-depth concrete panels have been widely applied in the protective structures,and its impact resistance and dynamic fracture failures,especially the scabbing/perforation limits,under high velocity projectile impact,are mainly concerned by protective engineers,which are numerically studied based on an improved dynamic concrete model in this study.Firstly,based on the framework of the KCC(Karagozian&Case concrete)model,a dynamic concrete model is proposed which considers an independent tensile damage model and a continued transition between dynamic tensile and compressive properties.Secondly,the strength surface,equation of state and damage parameters of the proposed model are comprehensively calibrated by a triaxial compressive test with high confinement pressure,the rationality of which is further verified based on the single element tests,e.g.,uniaxial and triaxial compression as well as uniaxial,biaxial and triaxial tension.Thirdly,a series of projectile high velocity impact tests on thin and thick concrete panels are simulated,which indicates that the projectile residual velocity and dynamic fracture failures are reproduced satisfactorily,while the KCC model underestimates both the spalling and scabbing dimensions severely.Finally,based on the validated concrete model and finite element analyses approach,the validations of the existing five empirical formulae are evaluated,in terms of the depth of penetration(DOP)and scabbing/perforation limits of concrete panel.Both the Army corps of engineers(ACE)and modified National Defense Research Committee(NDRC)formulae are recommended in the design of the protective structure to avoid scabbing failure.

Computational Solution to the Problems of Projectile Motion under Significant Linear Drag Effect

This paper investigates the computational solution to the problem of projectile motion under a significant linear drag effect. The drag force acting on the particle within the medium of propagation is proportional to the cross-section area of the projectile, the velocity of the particle, and the medium’s density. From zero air resistance force (vacuum) the problems are well known with solutions, but with air resistance (drag force) the problems have no exact analytical solutions which lead to most of the significant scientific research works using numerical methods. Therefore, this study aims to present the analysis of the computational modelling of drag force exerted by the surrounding medium on the linear motion. However, the horizontal and vertical components of differential equations of motion were derived and characterized from the solutions governed by Newton’s 2nd law of motion. The baseball features were presented as the projectile (object) in this work. In addition, the numerical computational results were received from FreeMat. The results were discussed and compared with those from the vacuum. Moreover, the displacements, velocities, range, and trajectories of the projectile were all discussed and a conclusion was made.

Damage of a large-scale reinforced concrete wall caused by an explosively formed projectile(EFP)

To quickly break through a reinforced concrete wall and meet the damage range requirements of rescuers entering the building,the combined damage characteristics of the reinforced concrete wall caused by EFP penetration and explosion shock wave were studied.Based on LS-DYNA finite element software and RHT model with modified parameters,a 3D large-scale numerical model was established for simulation analysis,and the rationality of the material model parameters and numerical simulation algorithm were verified.On this basis,the combined damage effect of EFP penetration and explosion shock wave on reinforced concrete wall was studied,the effect of steel bars on the penetration of EFP was highlighted,and the effect of impact positions on the damage of the reinforced concrete wall was also examined.The results reveal that the designed shaped charge can form a crater with a large diameter and high depth on the reinforced concrete wall.The average crater diameter is greater than 67 cm(5.58 times of charge diameter),and crater depth is greater than 22 cm(1.83 times of charge diameter).The failure of the reinforced concrete wall is mainly caused by EFP penetration.When only EFP penetration is considered,the average diameter and depth of the crater are 54.0 cm(4.50 times of charge diameter)and 23.7 cm(1.98 times of charge diameter),respectively.The effect of explosion shock wave on crater depth is not significant,resulting in a slight increase in crater depth.The average crater depth is 24.5 cm(2.04 times of charge diameter)when the explosion shock wave is considered.The effect of explosion shock wave on the crater diameter is obvious,which can aggravate the damage range of the crater,and the effect gradually decreases with the increase of standoff distance.Compared with the results for a plain concrete wall,the crater diameter and crater depth of the reinforced concrete wall are reduced by 5.94%and 9.96%,respectively.Compared to the case in which the steel bar is not hit,when the EFP hit one steel bar and the intersection of two steel bars,the crater diameter decreases by 1.36%and 5.45%respectively,the crater depth decreases by 4.92%and 14.02%respectively.The EFP will be split by steel bar during the penetration process,resulting in an irregular trajectory.

Operational feasibility study of stagnation pressure reaction control for a mid-caliber non-spinning projectile

Controlled,guided munitions can reduce dispersion in the shot,while providing the capability of engaging both stationary and maneuvering targets.The Netherlands Organisation for Applied Scientific Research has developed a fin-less control technology called Stagnation Pressure Reaction Control(SPRC)that takes stagnation pressure air and directs it sideways to control non-spinning projectiles.In a previous study,this technology was demonstrated at Mach 2 wind-tunnel conditions to achieve up to 1.5°controllable angle of incidence for a non-spinning,aerodynamically unstable projectile-like test object.In an operational scenario,the decelerating projectile will experience a decline in control force while the simultaneous forward shift of the center of pressure increases the need for control force.Furthermore,angles of incidence exceeding 1.5°will be experienced under realistic flight conditions,especially against maneuvering targets.This work addresses these challenges and presents an operational feasibility study for a practical application of SPRC in a non-spinning mid-caliber gun-launched projectile,using experiment data on control latency and force of the earlier study.It illustrates the combined effect of the control-and stability dynamics and underlines the potential of an SPRC projectile as a precisionoperation ammunition.This research revealed that SPRC technology can stabilize and control the hypothesized projectile in a direct fire scenario against stationary and maneuvering targets.

Stability analysis of the projectile based on random center manifold reduction

The center manifold method has been widely used in the field of stochastic dynamics as a dimensionality reduction method.This paper studied the angular motion stability of a projectile system under random disturbances.The random bifurcation of the projectile is studied using the idea of the Routh-Hurwitz stability criterion,the center manifold reduction,and the polar coordinates transformation.Then,an approximate analytical presentation for the stationary probability density function is found from the related Fokker–Planck equation.From the results,the random dynamical system of projectile generates three different dynamical behaviors with the changes of the bifurcation parameter and the noise strength,which can be a reference for projectile design.

Recognition model and algorithm of projectiles by combining particle swarm optimization support vector and spatial-temporal constrain

In order to improve the recognition rate and accuracy rate of projectiles in six sky-screens intersection test system,this work proposes a new recognition method of projectiles by combining particle swarm optimization support vector and spatial-temporal constrain of six sky-screens detection sensor.Based on the measurement principle of the six sky-screens intersection test system and the characteristics of the output signal of the sky-screen,we analyze the existing problems regarding the recognition of projectiles.In order to optimize the projectile recognition effect,we use the support vector machine and basic particle swarm algorithm to form a new recognition algorithm.We set up the particle swarm algorithm optimization support vector projectile information recognition model that conforms to the six sky-screens intersection test system.We also construct a spatial-temporal constrain matching model based on the spatial geometric relationship of six sky-screen intersection,and form a new projectile signal recognition algorithm with six sky-screens spatial-temporal information constraints under the signal classification mechanism of particle swarm optimization algorithm support vector machine.Based on experiments,we obtain the optimal penalty and kernel function radius parameters in the PSO-SVM algorithm;we adjust the parameters of the support vector machine model,train the test signal data of every sky-screen,and gain the projectile signal classification results.Afterwards,according to the signal classification results,we calculate the coordinate parameters of the real projectile by using the spatial-temporal constrain of six sky-screens detection sensor,which verifies the feasibility of the proposed algorithm.

平头射弹前体参数对弹道稳定性及射程的影响

为研究超空泡射弹前体参数对弹道稳定性和射程的影响规律,建立一种基于模态动力学的流场与弹道高效耦合仿真方法,提出超空泡射弹尾拍过程稳定度和有效射程的量化评价方法,完成针对泡型计算方法和尾拍弹道求解方法的合理性验证。在此基础上,分析射弹不同前体头径和锥段长度组合条件下的弹道稳定性和有效射程变化规律。研究结果表明:随着前体头径和锥段长度的增大,射弹稳定性越来越高,失稳弹道存在“直接失稳”和“振荡失稳”两种模式;射弹各头径对应的最大射程随着头径的增大先增加后减小,设计域内最大射程和最小射程相差3.8倍,前体参数对弹道有效射程有较大影响。

偏心药型罩在D型装药中的设计及成型性能研究

为改进整体式多爆炸成型弹丸(Multiple Explosively Formed Projectile,MEFP)战斗部中位于边缘位置处的药型罩口部闭合较差的问题,设计一种沿周向壁厚不同的偏心药型罩。将该药型罩应用于D型装药结构战斗部中,通过理论分析以及数值仿真方法,针对药型罩较厚一侧朝向和偏心距大小对药型罩成型的影响规律进行研究,开展爆炸成型弹丸(Explosively Formed Projectile,EFP)软回收试验。研究结果表明:偏心药型罩较厚侧朝向及偏心距大小对EFP各方向速度基本无影响,对EFP成型效果影响较大;药型罩较厚侧朝向战斗部中心时成型效果最佳;偏心距的大小能够调整药型罩周围微元向中心压合的速度差,改善药型罩口部包合情况;试验中回收到的EFP成型结果与仿真结果吻合度较高;偏心药型罩通过调整药型罩壁厚与爆轰波强度的匹配关系能够改善非对称爆轰下EFP的成型,有效解决D型装药结构MEFP战斗部位于边缘位置处药型罩成型较差的问题,为整体式MEFP战斗部边缘位置处药型罩结构设计提供参考。

水下连续发射弹体干扰特性及发射时序优化

随着对饱和攻击需求的提高,潜艇连续发射过程的发射时序协调控制研究变得迫切而紧要。考虑到弹体间的流体动力干扰是影响安全发射的主要因素,基于重叠网格多自由度仿真技术,针对连续发射的水下弹体开展姿态弹道干扰特性研究。通过分析流场结构发现,以一定攻角发射的弹体形成的发卡形尾涡是造成后续弹体姿态弹道差异的主要原因。根据不同艇速、时间间隔和空间间隔下弹体间的干扰特性建立干扰评价模型。在保证干扰不影响后续弹体的前提下,以最短发射时长为目标,以综合评价函数为约束,基于改进的贪心算法对大筒多弹式布局的水下弹体开展发射时序优化研究,并采用均匀抽样方法验证优化结果准确性。研究结果表明:相对于均匀抽样方法,改进的贪心算法具有相当的计算准确度和更高的计算效率。

空心弹高速入水机理及特性数值模拟研究

为分析空心弹高速入水的机理及其特性,基于雷诺时均Navier-Stokes方程、VOF(volume of fluid)多相流模型、Realizable k-ε湍流模型,引入Schnerr-Sauer空化模型和重叠网格技术对空心弹高速入水进行数值模拟研究,获得了通孔孔径和头部形状对空心弹的空化特性、空泡形态和入水运动特性的影响规律。研究显示数值计算的空泡形态和入水速度、位移曲线与实验结果吻合较好,验证了数值模拟方法的可行性。结果表明:当通孔孔径不同时,通孔孔径越大,空化现象越明显,通孔射流越长,但对空泡半径的影响不大;通孔孔径越小,空泡闭合时间越早,与水面碰撞产生的阻力系数峰值越高,空心弹入水稳定后其阻力系数也越大;无量纲直径在0.575~0.600之间时,空心弹的运动最为稳定。当头部锥角不同时,头部锥角越大,空泡直径越大,空化现象出现得越晚,但空化生成的速度更快;随着头部锥角的增大,阻力系数变大,空心弹的速度衰减变快,相同时间运动的距离较短;头部锥角越大,俯仰角的变化越小,空心弹的运动越稳定。

基于双目视觉的柔性塑胶套壁厚检测系统研究

为了完成锥形波纹管形状的柔性塑胶防尘套壁厚的检测,建立一个基于双目立体视觉模型的测量系统。该系统中的两个工业数字摄像机通过PLC给予的外触发对工件同时进行图像采集,对采集的多组图像进行相应的预处理后,采用特征点提取方法实现图像拼接,运用特征匹配算法提取出相应待测点三维坐标信息,完成柔性塑胶防尘套壁厚检测。该测量系统,使用气动柔性夹爪夹取工件,减少柔性工件的夹取变形影响,使用高精度移动滑台带动工件运动到拍照位置,通过控制滑台特定的移动距离和对图形特征提取结合方法对多次拍照后的工件图像进行特征点筛选和图像拼接,完成工件壁厚的高精度检测。实验数据表明,该测量系统绝对检测精度达±0.05mm以内,简单快捷,缩短了工件生产工作中的设备调整时间。

加强筋位置对半穿甲战斗部侵彻多层钢靶性能影响研究

为了研究加强筋位置对半穿甲战斗部侵彻多层钢靶性能的影响,通过试验及数值仿真,研究了加强筋在弹体轴向不同位置处的2种半穿甲战斗部,以一定速度(710 m/s)、着角(20°)侵彻8层钢靶的弹道偏转、弹孔尺寸、余速的差异。研究结果表明:加强筋位置由弹尖向质心位置逼近时弹道偏转角减小、弹孔长轴减小、穿甲能力提升;弹道偏转角增量与靶间距呈正相关关系;弹道偏转角、侵彻余速、弹头侵蚀量及弹孔仿真结果与试验实测值最大偏差为8.82%,仿真与试验结果符合较好。研究结果可为半穿甲战斗部方案设计提供参考。