A multilayer tungsten carbide particle(WCp)-reinforced Ni-based alloy coating was fabricated on a steel substrate using vacuum cladding technology.The morphology,microstructure,and formation mechanism of the coating...A multilayer tungsten carbide particle(WCp)-reinforced Ni-based alloy coating was fabricated on a steel substrate using vacuum cladding technology.The morphology,microstructure,and formation mechanism of the coating were studied and discussed in different zones.The microstructure morphology and phase composition were investigated by scanning electron microscopy,optical microscopy,X-ray diffraction,and energy-dispersive X-ray spectroscopy.In the results,the coating presents a dense and homogeneous microstructure with few pores and is free from cracks.The whole coating shows a multilayer structure,including composite,transition,fusion,and diffusion-affected layers.Metallurgical bonding was achieved between the coating and substrate because of the formation of the fusion and diffusion-affected layers.The Ni-based alloy is mainly composed of y-Ni solid solution with finely dispersed Cr7C3/Cr(23)C6,CrB,and Ni+Ni3Si.WC particles in the composite layer distribute evenly in areas among initial Ni-based alloying particles,forming a special three-dimensional reticular microstructure.The macrohardness of the coating is HRC 55,which is remarkably improved compared to that of the substrate.The microhardness increases gradually from the substrate to the composite zone,whereas the microhardness remains almost unchanged in the transition and composite zones.展开更多
Particle impact drilling is an efficient drilling technology for deep-well hard formation, With this technology, the rock is cut mainly by high-speed spherical particle impact under hydraulic action. In this article, ...Particle impact drilling is an efficient drilling technology for deep-well hard formation, With this technology, the rock is cut mainly by high-speed spherical particle impact under hydraulic action. In this article, the influence of jet flow factors, hydraulic factors and abrasive factors on rock breaking is studied through indoor experiments of impact by steel particles. The results indicate that the particle water jet has an optimal standoff distance and particle concentration; the rock breaking effect declines with the increase of the confining pressure and the decrease of the pump pressure and particle diameter. This study will provide some food of thought for the development of particle impact drilling technology.展开更多
基金supported by the National Natural Science Foundation of China(No.51205178)the Natural Science Foundation of Gansu Province,China(No.1208RJZA189)the Doctor Fund Project of Lanzhou University of Technology
文摘A multilayer tungsten carbide particle(WCp)-reinforced Ni-based alloy coating was fabricated on a steel substrate using vacuum cladding technology.The morphology,microstructure,and formation mechanism of the coating were studied and discussed in different zones.The microstructure morphology and phase composition were investigated by scanning electron microscopy,optical microscopy,X-ray diffraction,and energy-dispersive X-ray spectroscopy.In the results,the coating presents a dense and homogeneous microstructure with few pores and is free from cracks.The whole coating shows a multilayer structure,including composite,transition,fusion,and diffusion-affected layers.Metallurgical bonding was achieved between the coating and substrate because of the formation of the fusion and diffusion-affected layers.The Ni-based alloy is mainly composed of y-Ni solid solution with finely dispersed Cr7C3/Cr(23)C6,CrB,and Ni+Ni3Si.WC particles in the composite layer distribute evenly in areas among initial Ni-based alloying particles,forming a special three-dimensional reticular microstructure.The macrohardness of the coating is HRC 55,which is remarkably improved compared to that of the substrate.The microhardness increases gradually from the substrate to the composite zone,whereas the microhardness remains almost unchanged in the transition and composite zones.
基金Project supported by the Important National Science and Technology Specific Projects of China (Grant No. 2008ZX05021-002)
文摘Particle impact drilling is an efficient drilling technology for deep-well hard formation, With this technology, the rock is cut mainly by high-speed spherical particle impact under hydraulic action. In this article, the influence of jet flow factors, hydraulic factors and abrasive factors on rock breaking is studied through indoor experiments of impact by steel particles. The results indicate that the particle water jet has an optimal standoff distance and particle concentration; the rock breaking effect declines with the increase of the confining pressure and the decrease of the pump pressure and particle diameter. This study will provide some food of thought for the development of particle impact drilling technology.