Improving mechanical properties and high-temperature oxidation of press hardened steel by adding Cr and Si

This work investigated the effect of Cr and Si on the mechanical properties and oxidation resistance of press hardened steel.Results indicated that the microstructure of the Cr-Si micro-alloyed press hardened steel consisted of lath martensite,M_(23)C_(6)carbides,and retained austenite.The retained austenite and carbides are responsible for the increase in elongation of the micro-alloyed steel.In addition,after oxidation at 930℃for 5 min,the thickness of the oxide scales on the Cr-Si micro-alloyed press hardened steel is less than 5μm,much thinner than 45.50μm-thick oxide scales on 22MnB5.The oxide scales of the Cr-Si micro-alloyed steel are composed of Fe_(2)O_(3),Fe_(3)O_(4),mixed spinel oxide(FeCr_(2)O_(4)and Fe_(2)SiO_(4)),and amorphous SiO_(2).Adding Cr and Si significantly reduces the thickness of the oxide scales and prevents the generation of the FeO phase.Due to the increase of spinel FeCr_(2)O_(4)and Fe_(2)SiO_(4)phase in the inner oxide scale and the amorphous SiO_(2)close to the substrate,the oxidation resistance of the Cr-Si micro-alloyed press hardened steel is improved.

Effect of Curing Regime on Degree of Al^(3+) Substituting for Si^(4+) in C-S-H Gels of Hardened Portland Cement Pastes

The effect of curing regime on degree ofAl3＋ substituting for Si^4＋ （Al/Si ratio） in C-S-H gels of hardened Portland cement pastes was investigated by 29Si magic angel spinning （MAS） nuclear magnetic resonance （NMR） with deconvolution technique. The curing regimes included the constant temperature （20, 40, 60 and 80 ℃） and variable temperature （simulated internal temperature of mass concrete with 60 ℃ peak）. The results indicate that constant temperature of 20 ℃ is beneficial to substitution ofAl3＋ for Si4＋, and AI/Si ratio changes to be steady after 180 d. The increase of Al/Si ratio at 40 ℃is less than that at 20℃ for 28 d. The other three regimes of high temperature increase Al/Si ratio only before 3 d, on the contrary to that from 3 to 28 d. However, the 20 ℃ curing stage from 28 to 180 d at variable temperature regime, is beneficial to the increase of AI/Si ratio which is still lower than that at constant temperature regime of 20 ℃ for the same age. A nonlinear relation exists between the Al/Si ratio and temperature variation or mean chain length （MCL） of C-S-H gels, furthermore, the amount ofAl3＋ which can occupy the bridging tetrahedra sites in C-S-H structure is insufficient in hardened Portland cement pastes.

Cutting Temperature and Tool Wear of Hard Turning Hardened Bearing Steel

A study was undertaken to investigate the performan ce of PCBN tool in the finish turning GCr15 bearing steel with different hardness between 30～64 HRC. The natural thermocouple was used to measure the cutting tem p erature, tool life and cutting temperature were investigated and compared. The m aterial can be heated by this instrument which using low voltage and high elec trical current, while PCBN can’t be heated by electrifying directly, so the ke ntanium layer coating over the PCBN is heated, so the PCBN is heated and its th ermoelectric property is got by this method. [TPP129,+60mm88mm,Y,PZ#] Fig.1 Effect of cutting depth and workpiec hardness on. the cutting temperatureThe objective was to determine the influence of the workpiece hardness on change s in cutting temperature and tool wear characterize. It can be found from Fig.1 that the cutting temperature show an increasing tendency with the improvement of workpiece hardness within the cutting speed scope when the workpiece hardness i s under HRC50. And on the other hand, it is found that the cutting temperature s how the downtrend with the improvement of workpiece hardness when the workpiece hardness is over HRC50. According to experimental results, the critical hard ness when turning hardened GCr15 bearing steel with PCBN tool is about HRC50. Th e wear causes of PCBN tool have been found out through taking photos on the micr o-shape of PCBN poly-laminate initial surface as well as face and flank of wea r tool and analysis on chemical elements. It is discovered that the PCBN tools a re not suitable for cutting the workpiece at nearly critical hardness, because n ear the critical hardness, PCBN wear at the highest speed. For researching the w ear rule of PCBN tool, the tool wear experiments have been carried on by using b earing steel GCr15 at hardness HRC40 and HRC60 with changing cutting speed. The indexes of tool life equations is gained under two kinds of conditions w hich are bigger than 0.6, so the effects of cutting speed on the PCBN tool are m uch less than that of carbide tool and ceramic tool.

Effect of Air Pressure on Hardened Layer of U75V 60 kg/m Heavy Rail after Heat Treatment

The samples cut from U75V 60 kg/m heavy rail are heated to 900 ℃ in resistance furnace and then put into air spraying channel to be cooled for 80 s, and change air pressure from 0.16 MPa to 0.33 MPa, and observe the effect of air pressure on hardened layer. The thickness and hardness of hardened layer increases with the increase of air pressure, and the thickness is more than 24 mm at the center and top fillets of rail head, and more than 15 mm at the blow fillets of rail head when air pressure is more than 0.26 MPa. During the tempering after heat treatment, tempering temperature of rail head is more than 570 ℃ when air pressure is separately 0.16 MPa, 0.20 MPa and 0.23 MPa, which is higher than finishing temperature of pearlite transformation at the cooling rate of 3 ℃/s according to CCT curve of U75V steel. When air pressure is separately 0.26, 0.30 and 0.33 MPa, the tempering temperature is 529 ℃ lower than finishing temperature of pearlite transformation at the cooling rate of 3 ℃/s. Under this condition, pearlite transformation is finished totally, so in order to reduce air consumption and control the cost, proper air pressure for U75V 60 kg/m heavy rail heat treating should be 0.26 MPa; the cooling rate increases with the increase of air pressure, and the average cooling rate on the surface of rail head is more than 3.21 ℃/s when air pressure is more than 0.26 MPa, and the largest cooling rate occurs at the top fillets of rail head.

Microstructure of Hardened Steel at High Temperature and High Strain Rate

In high-speed machining,hardened steel materials are subjected to high temperatures and high strain rates.Under these conditions,the composition and microstructure of the material may change,and phenomena,such as thermal softening,emerge.These effects are difficult to detect by only observing the chip morphology.Here,using a microscopic detection method,the dynamic mechanical behavior and microstructure of SDK11 hardened steel(62HRC)is investigated at high temperature and high strain-rate,and the relationship between strain hardening,thermal softening,and strain-rate strengthening is determined.The metallographic phases of specimens treated using a split-Hopkinson pressure bar,and″chips″generated during high-speed machining at high temperature and high strain rate state are compared.The results indicate that the phase composition at low temperature and low strain rate differs from that at high temperature and high strain rate.It is further concluded that shear slip occurs at high temperature and high strain rate,and the shear behavior is more pronounced at higher strain rates.

The Morphology of Rolling Contact Fatigue Fracture of Hardened Steels

Rolling Contact Fatigue(RCF) is a cumulative damage phenomenon when metals are subjected to repeated contact stresses. The fomation of pitting on the contact surface is the result of the rolling contact fatigue. The morphologies of rolling contact fatigue fracture of the har- dened steels (86CrHoV7, 42CrMo) show that strong resemblance in fractuye mechanisms exists between rolling contact fatigue and uni-axial fatigue. Since fatigue striations are hardly observed in hardened steels under uni-axial fatigue, it is interesting to note that the state of stress in rolling contact fatigue is more favor- able to ductile fractures than in uni-axial fatigue.

Nondestructive Microstructure Analysis of the Carbonation Evolution Process in Hardened Binder Paste Containing Blast-furnace Slag by X-ray CT

We used micro-XCT（X-ray computed tomography） to in-situ investigate the microstructure evolution of hardened binder paste containing different contents （0%, 30%, 50% and 70%） of blast-furnace slag at different carbonation time （O, 3, 7 and 14 days）, respectively. The carbonation front shape, the degrees of carbonation and cracks spatial distribution were studied for hardened binder paste containing BFS. In addition, the porosity and pore volume distribution of macro-pore were measured at different carbonation ages. The results reveal that the degree of carbonation at different times can be measured by the volume fraction of the uncarbonated and carbonated parts.

Sulfate Ions Immobilization of Calcined Layered Double Hydroxides in Hardened Cement Paste and Concrete

The sulfate ions immobilization behavior of calcined layered double hydroxides(CLDHs) in the hardened cement paste was investigated. The experimental results show that the sulfate ions in cement paste are immobilized by CLDHs to reconstruct the layered structure and aggregate around CLDHs. The immobilization amount of sulfate ions by CLDHs reaches 4.74×10^-3 mol/g, while the increasing amount indicates non-linear relation with the addition of CLDHs. The incorporation of CLDHs decreases the amount of ettringite formed to limit the expansion of cement paste, which decays the sulfate reaction to enhance the sulfate resistance of concrete.

Effects of Carbonation on Micro Structures of Hardened Cement Paste

In order to investigate the effects of carbonation on the microstructure of cement concrete,the carbonation depth and microstructure of cement paste with 0.3,0.4 and 0.5 water/cement ratio after 7,14,21 and 28 d accelerated carbonation were studied respectively.The results showed that with the increase of waterto-cement ratio and carbonation age,the carbonation depth was deepened with faster early carbonation speed and slower later carbonation rate.Carbonation densified the structure of hardened cement stone with refinement of pore structure and reduced porosity.Then,during the carbonation process from the surface to the inside of carbonation area,it was prone to form micro-cracks extending to the interior specimen,resulting in cement paste carbonation depth uneven.It is further illustrated that the color reaction method using phenolphthalein solution combined with X-CT and X-ray diffraction analysis is much more reasonable to evaluate the cement concrete carbonation degree.Moreover,during carbonation process sulfur element in cement paste migrated to the area un-carbonated and the concentrated shape of sulfur element is consistent with the coloring region in carbonation interface.Finally it was identified that carbonation not only reduced the p H value in cement concrete but also made prone to crack in carbonation zone,which increased the probability of reinforcement corrosion.

Electronic Structures and Alloying Behaviors of Ferrite Phases in High Co-Ni Secondary Hardened Martensitic Steels

The electronic structure of ferrite (tempered martensite phase) in high Co-Ni secondary hardened martensitic steel has been investigated. The local density of states (LOOS) of alloying elements in the steel displays the relationship between solid solubility and the shape of the LDOS. The bond order integral (BOI) between atoms in the steel shows that the directional bonding of the p orbital of Si or C leads to the brittleness of the steel. At last, ΣBOI between atoms demonstrate that C, Co, Mn, Cr, Mo, Si strengthen the alloyed steel through solid-solution effects.

Impact toughness of a gradient hardened layer of Cr5Mo1V steel treated by laser shock peening

Laser shock peening（LSP） is a widely used surface treatment technique that can effectively improve the fatigue life and impact toughness of metal parts.Cr5Mo1 V steel exhibits a gradient hardened layer after a LSP process.A new method is proposed to estimate the impact toughness that considers the changing mechanical properties in the gradient hardened layer.Assuming a linearly gradient distribution of impact toughness,the parameters controlling the impact toughness of the gradient hardened layer were given.The influence of laser power densities and the number of laser shots on the impact toughness were investigated.The impact toughness of the laser peened layer improves compared with an untreated specimen,and the impact toughness increases with the laser power densities and decreases with the number of laser shots.Through the fracture morphology analysis by a scanning electron microscope,we established that the Cr5Mo1 V steel was fractured by the cleavage fracture mechanism combined with a few dimples.The increase in the impact toughness of the material after LSP is observed because of the decreased dimension and increased fraction of the cleavage fracture in the gradient hardened layer.

Degradation of Pore Structure and Microstructures in Hardened Cement Paste Subjected to Flexural Loading and Wet-dry Cycles in Sea Water

Hardened cement paste was subjected to the flexural loading and wet-dry cycles in sea water. The degradation of microstructures was obtained using scanning electron microscope （SEM）, and the energy dispersive spectrum （EDS） analysis was carried to analyze the local composition. Mercury intrusion porosimetry （Poremaster GT-60） was used to analyze the degradation of pore structures. The experimental results show that the synergistic action of the flexural loading, wet-dry cycles and sea water leads to significant deterioration of hardened cement paste. The degradation of microstructures in the tensile region is more serious than that in the compressive region. The flexural loading and wet-dry cycles accelerate the chemical attack of sea water.

Statistical Characteristics of Microhardness of Hardened Cement Paste

Due to the intrinsic nature of a heterogeneous and anisotropic microstructure of cement based materials and the small indentation size, the measured microhardness values are subject to considerable variability. This work presents an in-depth assessment of microhardness of hardened cement pastes（HCPs） from a statistical perspective. Hundreds of microhardness measurements were conducted on an HCP sample using a Vickers Microhardness Tester. The results showed that the microhardness measured from the HCP sample significantly scattered with a large standard deviation, varying from tens to hundreds. The data-set of microhardness values was not normally distributed but fit best with a three-parameter lognormal model. By using a statistical software, the probability density function of the microhardness distribution can be readily obtained. The arithmetic mean and its 95% confidence intervals of the measured microhardness values can be used to best represent the microhardness characteristics of HCPs.

DURABILITY OF HARDENED FLY ASH PASTE

The mechanical properties and durability (mainly frost - resistance and carbonation resistance) of fly ash - CaO - CaSO//4 center dot 2H//2O hardened paste are studied. The relationship among durability of hardened fly ash paste, the quantity and distribution of hydrates and the initial paste texture of hardened fly ash paste is presented. (Author abstract) 3 Refs.

High speed continuous turning of hardened steel with newly developed low content PCBN

In this study,newly developed low content PCBN was used to evaluate the cutting performance in high speed turning of hardened steel.Using new PCBN and commercially available PCBN tipped inserts under the same cutting condition,cutting performance with variable cutting speed,feed rate and depth of cuts on tools were measured by observation of flank and crater wear.Its microstructures were analyzed through SEM microscope,measurement of surface roughness on workpiece was also performed. According to cutting performance results,it is shown that new PCBN shows much longer tool life in high speed continuous turning than our conventional PCBN tools,with improved wear and chipping resistance.This result on the machinability of new PCBN for hardened steel will provide effective guidelines to manufacturing engineers,also provide useful economic machining solution for high speed continuous turning for hardened steel.

YC31125 Hardened Gear Hobbing Machine

The YC 31125 hardened gear hobbingmachine was developed by theChongqing Machine Tools Works. Itworks according to the principle of continuousscale division: it can cut spur and helicalgears, and chain and worm wheels. Thanksto its rigidness, it can semi-finish or finishhardened gears by the hobbing method usinga carbide hob. In this way, hardened gearscan be efficiently finished by hobbingoperation instead of the grinding method,with higher precision and productionefficiency. When hobbing spur gears,

Recycling of End of Life Concrete Fines into Hardened Cement and Clean Sand

One of the massive by-products of concrete to concrete recycling is the crushed concrete fines, that is often 0 - 4mm. Although the construction sector is to some extent familiar with the utilization of the recycled coarse fraction (>4 mm), at present there is no high-quality application for fines due to its moisturized and contaminated nature. Here we present an effective recycling process on lab scale to separate the cementitious powder from the sandy part in the crushed concrete fines and deliver attractive products with the minimum amount of contaminants. For this study, a lab scale Heating-Air classification system was designed and constructed. A combination of heat and air classification, resulted in a proper separation of finer fraction (0 - 0.250 mm), from coarser fractions. Heating of the materials was followed by ball milling to enhance the liberation of the cementitious fraction. Experiments were carried out at different heating temperatures and milling durations. Experimental results show that by heating the materials to 500℃ for 30 seconds, the required time of ball milling is diminished by a factor of three and the quality of the recycling products satisfies well the market demand. In addition, the removal of contaminants is complete at 500℃. The amount of CaO in the recovered finer fraction from the recycling process is comparable with the amount of CaO in low-quality limestone. By using this fraction in the cement kiln as the replacement of limestone, the release of the chemically bound CO2 could be reduced by a factor of three.

Properties of sodium silicate bonded sand hardened by microwave heating

The sodium silicate bonded sand hardened by microwave heating has many advantages,such as low sodium silicate adding quantity,fast hardening speed,high room temperature strength,good collapsibility and certain surface stability. However,it has big moisture absorbability in the air,which would lead to the compression strength and the surface stability of the sand molds being sharply reduced. In this study,the moisture absorbability of the sodium silicate bonded sand hardened by microwave heating in different humidity conditions and the effect factors were investigated. Meanwhile,the reasons for the big moisture absorbability of the sand were analyzed. Some measures to overcome the problems of high moisture absorbability,bad surface stability and sharply reducing strength in the air were discussed. The results of this study establish the foundation of green and clean foundry technology based on the microwave heating hardening sodium silicate sand process.

Analysis of Laser Surface Hardened Layers of Automobile Engine Cylinder Liner

Gray cast iron that is used for automobile engine cylinder liners was laser surface hardened using Nd ： YAG quasi-continuous and CO2 continuous wave laser, respectively. The macromorphology and microstructure of the laser surface hardened layers were investigated using an optical microscope. Geometric dimensions including depth and width and microhardness distribution of the hardened layers were also examined in order to evaluate the quality of the hardened layers.