The properties of low-heat Portland cement concrete（LHC） were studied in detail. The experimental results show that the LHC concrete has characteristics of a higher physical mechanical behavior, deformation and dura...The properties of low-heat Portland cement concrete（LHC） were studied in detail. The experimental results show that the LHC concrete has characteristics of a higher physical mechanical behavior, deformation and durability. Compared with moderate-heat Portland cement（MHC）, the average hydration heat of LHC concrete is reduced by about 17.5%. Under same mixing proportion, the adiabatic temperature rise of LHC concrete was reduced by 2 ℃-3 ℃,and the limits tension of LHC concrete was increased by 10× 10^-6-15×10^-6 than that of MHC. Moreover, it is indicated that LHC concrete has a better anti-crack behavior than MHC concrete.展开更多
In order to veritably measure the first peak of hydration heat evolution that has been illustrated important in indicating cement behavior in early hydration, an improved way of water addition into cement in isotherma...In order to veritably measure the first peak of hydration heat evolution that has been illustrated important in indicating cement behavior in early hydration, an improved way of water addition into cement in isothermally calorimetric experiment is put forward. The experimental results indicated that: the magnitude of first peak of heat evolution varies from sample to sample, correlation between heat evolution during first peak of heat evolution and initial (as well as final) setting time is unsatisfactory when samples are not classified; while groups of sample classified based on strength grade represent satisfactory correlations, which indicating the existence of close relation between hydration heat evolution in much earlier hydration age and setting property of cement in rather later age. Importance of first peak in hydration heat evolution for understanding cement setting property and reasons for sample classification are also discussed in this paper.展开更多
The long-term performance of moderate heat Portland cement with double-expansive sources （DE cement） in the system of high MgO clinker and gypsum was studied by XRD, SEM/EDAX and test methods for strength and expans...The long-term performance of moderate heat Portland cement with double-expansive sources （DE cement） in the system of high MgO clinker and gypsum was studied by XRD, SEM/EDAX and test methods for strength and expansion of cement. Results indicate that the periclase particle, whose size was 5-7.5μm in DE cement clinker containing 4.8 % MgO, existed individually. The periclase hydration in hardened DE cement paste started at about 60 days and completed up to 2 000 days, and ettringite in the paste was stable from 3 days to 2 000 days. Under the conditions of 4.5%-5.0 % MgO in clinker and 2.8%-3.4 %SO3 in cement, ettringite expansion and brucite expansion in DE cement paste had a continuity, entirety and stability. At the ages of 90, 365,730 and 2 000 days the expansion of the paste reached 0.07%-0.11%, 0.16%-0.21%, 0.21%-0.27 %, and 0.29%-0.38%, respectively. The results suggest that by using this cement in mass concrete it may compensate its temperature shrinkage and autogenous shrinkage to some extent.展开更多
Hydration heat effect of cement pastes and mechanism of hydroxypropyl methyl cellulose ether （HPMC） and expanded perlite in cement pastes were studied by means of hydration exothermic rate, hydration heat amount, FT...Hydration heat effect of cement pastes and mechanism of hydroxypropyl methyl cellulose ether （HPMC） and expanded perlite in cement pastes were studied by means of hydration exothermic rate, hydration heat amount, FTIR and TG-DTG. The results show that HPMC can significantly delay the hydration induction period and acceleration period of cement pastes. As mixing amount increased, hydration induction period of cement pastes enlarged and accelerated period gradually went back. At the same time, the amount of hydration heat gradually decreased. Expanded perlite had worse delay effects and less change of hydration heat amount of cement pastes than HPMC. HPMC changed the structure of C-S-H during cement hydration. The more amount of HPMC, the more obvious effect. However, EXP had little influence on the structure of C-S-H. At the same age, the content of Ca （OH）2 in cement pastes gradually decreased as the mixing amount increase of HPMC and expanded perlite, and had better delay effect than that single-doped with HPMC or expanded perlite when HPMC and expanded nerlite were both dooed in cement pastes.展开更多
The relation between the melting point of Portland cement raw meal and its heating rate have been studied. The raw meal was burnt at different heating rate ranging from 10 similar to 900 degrees C/min Dy the following...The relation between the melting point of Portland cement raw meal and its heating rate have been studied. The raw meal was burnt at different heating rate ranging from 10 similar to 900 degrees C/min Dy the following methods: (A) in electric resistance furnace; (B) in DTA-TG analyzer with infrared ray focused heating; (C) in high temperature microscope with electron stream heating. Based on thermal analysis theory and melt theory and the tests above, it is found that melting point T-m of cement raw meal decreases with the increased heating rate Phi during burning in the following relation: T-m=1280-0.107 empty set.展开更多
Surface temperature changes of building materials affect the calculation of heat flow and thus the energy use in heating and cooling. The surface heat transfer coefficient , limiting the heat flow between material sur...Surface temperature changes of building materials affect the calculation of heat flow and thus the energy use in heating and cooling. The surface heat transfer coefficient , limiting the heat flow between material surface and ambient air is normally taken as a constant. In this study we propose a time-dependent function . We estimate from unidirectional heat flow experiments with transient and steady-state conditions. Using temperature measurements and the conservation of energy at the surface including convective and irradiative boundary conditions, the value of was obtained both using Finite Difference and Taylor Polynomials methods. Numerical solutions of temperature distribution as function of time were improved with the obtained -functions compared to with constant . There were no clear difference between on different materials, and the final values observed were in the order of magnitude expected from the literature.展开更多
Cement production is a highly energy-intensive process, and the rotary kiln is the most important part of the process. Having a comprehensive model of the kiln in order to reduce manufacturing costs, better performanc...Cement production is a highly energy-intensive process, and the rotary kiln is the most important part of the process. Having a comprehensive model of the kiln in order to reduce manufacturing costs, better performance can be created. In this paper, the influence processes in a simulated cement rotary kiln and operating parameters on the output of the study were to develop and validate the systems using the same batch. The followings were examined: solid phase, gas and coating temperature change in a rotary kiln.展开更多
In order to make full use of salt lake magnesium resources and improve the strength of the thermal decomposed magnesium oxychloride cement （TDMOC）, the effects of citric acid on the hydration process and mechanical ...In order to make full use of salt lake magnesium resources and improve the strength of the thermal decomposed magnesium oxychloride cement （TDMOC）, the effects of citric acid on the hydration process and mechanical properties of TDMOC was studied. The hydration heat release at initial 24 h and strengths at 3, 7, and 28 days of TDMOC specimens were conducted. The hydration products and paste microstructure were analyzed by XRD, FT-IR and SEM, respectively. The results showed that citric acid can not only reduce the 24 h hydration heat release and delay the occurring time of second peak of TDMOC, but also produce more 5Mg（OH）z.MgC12.SH20 and less Mg（OH）2 in hydration process of TDMOC. More perfect and slender crystals were observed in the microstructure of the TDMOC pastes with citric acid. The results demonstrated that citric acid as an additive of TDMOC can decrease the hydration heat release and increase the compressive strength and flexural strength of TDMOC. The possible mechanism for the strength enhancement was discussed.展开更多
Cement clinker is burnt at the rapid heating rate has the obvious effect of saving energy due to the low burning temperature and short burning time. This kind of technique is being researched actively in recent years,...Cement clinker is burnt at the rapid heating rate has the obvious effect of saving energy due to the low burning temperature and short burning time. This kind of technique is being researched actively in recent years, but the systematical theory investigation about the formation mechanism of clinker minerals under this condition has not been reported. In this paper, the formation mechanism of Portland cement clinker minerals in rapid burning was studied by means of DTA, SEM, EPMA, XRD and other conventional testing methods by using a special burning equipment.展开更多
Through the comparison of calcination conditions between cement preclinkering technology and cement precalcining technology,we studied the characteristics of temperature field distribution of cement preclinkering tech...Through the comparison of calcination conditions between cement preclinkering technology and cement precalcining technology,we studied the characteristics of temperature field distribution of cement preclinkering technology systems including cyclone preheater,preclinkering furnace,and rotary kiln.We used numericalsimulation method to obtain data of temperature field distribution.Some results are found by system study.The ratio of tailcoalof cement preclinkering technology is about 70%,and raw mealtemperature can reach 1070 ℃.Shorter L/D kiln type of preclinkering technology can obtain more stable calcining zone temperature.The highest solid temperature of cement preclinkering technology is higher than 80 ℃,and high temperature region（〉1450 ℃）length is 2 times,which is beneficialfor calcining clinker and higher clinker quality.So cement preclinkering technology can obtain more performance temperature filed,which improves both the solid-phase reaction and liquid-phase reaction.展开更多
The compressive strength and flexural strength with the same strength class cement mortar of the alkali-resistant glass fiber cement mortar were tested in standard and hot-water curing condition, and the damage mechan...The compressive strength and flexural strength with the same strength class cement mortar of the alkali-resistant glass fiber cement mortar were tested in standard and hot-water curing condition, and the damage mechanism of alkali-resistant glass fiber was studied. The interaction mechanisms of the chemical erosion and physical injury in different curing conditions were studied in order to summarize the damage mechanism of alkali-resistant glass fiber in cement-based materials, and chloride diffusivity coefficient and porosity of cement mortar were tested in the different curing conditions. The experimental results are that the strength of cement based materials and fiber cement slurry interface zone were closely related, and heat curing could accelerate the hydration of cement, but inevitably enlarge the defect.展开更多
The hydration characteristics by thermal analysis (DTA) were determined, and an isothermal calorimeter (IC) was used to study the pastes. The experimental results indicate: (1) The main hydration products of SSC are C...The hydration characteristics by thermal analysis (DTA) were determined, and an isothermal calorimeter (IC) was used to study the pastes. The experimental results indicate: (1) The main hydration products of SSC are C-S-H (I) gel with a low Ca/Si ratio, crystalline Thomsonite-type and AFt-type phases containing certain alkali cations; (2) No phases of the AFm-type and high alkaline Ca (OH)(2) in SSC system could benefit the hydrated cements to improve its strength and durability; (3) Crystalline Thomsonite-type and AFt-type phases containing Na+ will greatly reduce free alkali and alleviate the harmness of alkali aggregate reaction (AAR) in SSC system; (4) Similar to ordinary Portland cement (OPC), the hydration process of SSC could be classified into five stage: initial, induction, acceleration, deceleration and decay; (5) Regardless of the activator used, the apparent activation energy is higher with the increased slag in cement system, and the rising temperature could promote the hydration of SSC.展开更多
基金the National Natural Science Foundation of China(No.50539010)
文摘The properties of low-heat Portland cement concrete（LHC） were studied in detail. The experimental results show that the LHC concrete has characteristics of a higher physical mechanical behavior, deformation and durability. Compared with moderate-heat Portland cement（MHC）, the average hydration heat of LHC concrete is reduced by about 17.5%. Under same mixing proportion, the adiabatic temperature rise of LHC concrete was reduced by 2 ℃-3 ℃,and the limits tension of LHC concrete was increased by 10× 10^-6-15×10^-6 than that of MHC. Moreover, it is indicated that LHC concrete has a better anti-crack behavior than MHC concrete.
基金Funded by Guangxi Science Foundation(No. 0639006)
文摘In order to veritably measure the first peak of hydration heat evolution that has been illustrated important in indicating cement behavior in early hydration, an improved way of water addition into cement in isothermally calorimetric experiment is put forward. The experimental results indicated that: the magnitude of first peak of heat evolution varies from sample to sample, correlation between heat evolution during first peak of heat evolution and initial (as well as final) setting time is unsatisfactory when samples are not classified; while groups of sample classified based on strength grade represent satisfactory correlations, which indicating the existence of close relation between hydration heat evolution in much earlier hydration age and setting property of cement in rather later age. Importance of first peak in hydration heat evolution for understanding cement setting property and reasons for sample classification are also discussed in this paper.
基金Funded by National Natural Science Foundation of China (No.59493604)Zhejiang Provincial Natural Science Foundation of China (No.597082)China Yangtze River Three Gorges General
文摘The long-term performance of moderate heat Portland cement with double-expansive sources （DE cement） in the system of high MgO clinker and gypsum was studied by XRD, SEM/EDAX and test methods for strength and expansion of cement. Results indicate that the periclase particle, whose size was 5-7.5μm in DE cement clinker containing 4.8 % MgO, existed individually. The periclase hydration in hardened DE cement paste started at about 60 days and completed up to 2 000 days, and ettringite in the paste was stable from 3 days to 2 000 days. Under the conditions of 4.5%-5.0 % MgO in clinker and 2.8%-3.4 %SO3 in cement, ettringite expansion and brucite expansion in DE cement paste had a continuity, entirety and stability. At the ages of 90, 365,730 and 2 000 days the expansion of the paste reached 0.07%-0.11%, 0.16%-0.21%, 0.21%-0.27 %, and 0.29%-0.38%, respectively. The results suggest that by using this cement in mass concrete it may compensate its temperature shrinkage and autogenous shrinkage to some extent.
基金Funded by the National Natural Science Foundation of China(No.50902107)National Science and Technology Supporting Program (No.2011BAJ04B02)the Fundamental Research Funds for the Central Universities (No.2011-YB-03)
文摘Hydration heat effect of cement pastes and mechanism of hydroxypropyl methyl cellulose ether （HPMC） and expanded perlite in cement pastes were studied by means of hydration exothermic rate, hydration heat amount, FTIR and TG-DTG. The results show that HPMC can significantly delay the hydration induction period and acceleration period of cement pastes. As mixing amount increased, hydration induction period of cement pastes enlarged and accelerated period gradually went back. At the same time, the amount of hydration heat gradually decreased. Expanded perlite had worse delay effects and less change of hydration heat amount of cement pastes than HPMC. HPMC changed the structure of C-S-H during cement hydration. The more amount of HPMC, the more obvious effect. However, EXP had little influence on the structure of C-S-H. At the same age, the content of Ca （OH）2 in cement pastes gradually decreased as the mixing amount increase of HPMC and expanded perlite, and had better delay effect than that single-doped with HPMC or expanded perlite when HPMC and expanded nerlite were both dooed in cement pastes.
文摘The relation between the melting point of Portland cement raw meal and its heating rate have been studied. The raw meal was burnt at different heating rate ranging from 10 similar to 900 degrees C/min Dy the following methods: (A) in electric resistance furnace; (B) in DTA-TG analyzer with infrared ray focused heating; (C) in high temperature microscope with electron stream heating. Based on thermal analysis theory and melt theory and the tests above, it is found that melting point T-m of cement raw meal decreases with the increased heating rate Phi during burning in the following relation: T-m=1280-0.107 empty set.
文摘Surface temperature changes of building materials affect the calculation of heat flow and thus the energy use in heating and cooling. The surface heat transfer coefficient , limiting the heat flow between material surface and ambient air is normally taken as a constant. In this study we propose a time-dependent function . We estimate from unidirectional heat flow experiments with transient and steady-state conditions. Using temperature measurements and the conservation of energy at the surface including convective and irradiative boundary conditions, the value of was obtained both using Finite Difference and Taylor Polynomials methods. Numerical solutions of temperature distribution as function of time were improved with the obtained -functions compared to with constant . There were no clear difference between on different materials, and the final values observed were in the order of magnitude expected from the literature.
文摘Cement production is a highly energy-intensive process, and the rotary kiln is the most important part of the process. Having a comprehensive model of the kiln in order to reduce manufacturing costs, better performance can be created. In this paper, the influence processes in a simulated cement rotary kiln and operating parameters on the output of the study were to develop and validate the systems using the same batch. The followings were examined: solid phase, gas and coating temperature change in a rotary kiln.
基金Funded by One-Hundred Talent Project of CAS(No.B0210)the Qinghai Province Science and Technology Tackling Key Project(No.2008-G-158)
文摘In order to make full use of salt lake magnesium resources and improve the strength of the thermal decomposed magnesium oxychloride cement （TDMOC）, the effects of citric acid on the hydration process and mechanical properties of TDMOC was studied. The hydration heat release at initial 24 h and strengths at 3, 7, and 28 days of TDMOC specimens were conducted. The hydration products and paste microstructure were analyzed by XRD, FT-IR and SEM, respectively. The results showed that citric acid can not only reduce the 24 h hydration heat release and delay the occurring time of second peak of TDMOC, but also produce more 5Mg（OH）z.MgC12.SH20 and less Mg（OH）2 in hydration process of TDMOC. More perfect and slender crystals were observed in the microstructure of the TDMOC pastes with citric acid. The results demonstrated that citric acid as an additive of TDMOC can decrease the hydration heat release and increase the compressive strength and flexural strength of TDMOC. The possible mechanism for the strength enhancement was discussed.
文摘Cement clinker is burnt at the rapid heating rate has the obvious effect of saving energy due to the low burning temperature and short burning time. This kind of technique is being researched actively in recent years, but the systematical theory investigation about the formation mechanism of clinker minerals under this condition has not been reported. In this paper, the formation mechanism of Portland cement clinker minerals in rapid burning was studied by means of DTA, SEM, EPMA, XRD and other conventional testing methods by using a special burning equipment.
基金Funded by the Major State Basic Research Perelopment Program of China(973 Program)(No.2009CB623102)the Key Fund Project of Sichuan Provincial Department of Education(No.14ZA0086)the Key Fund Project of Professional Scientific Research Innovation Team of Southwest University of Science and Technology(No.14tdfk01)
文摘Through the comparison of calcination conditions between cement preclinkering technology and cement precalcining technology,we studied the characteristics of temperature field distribution of cement preclinkering technology systems including cyclone preheater,preclinkering furnace,and rotary kiln.We used numericalsimulation method to obtain data of temperature field distribution.Some results are found by system study.The ratio of tailcoalof cement preclinkering technology is about 70%,and raw mealtemperature can reach 1070 ℃.Shorter L/D kiln type of preclinkering technology can obtain more stable calcining zone temperature.The highest solid temperature of cement preclinkering technology is higher than 80 ℃,and high temperature region（〉1450 ℃）length is 2 times,which is beneficialfor calcining clinker and higher clinker quality.So cement preclinkering technology can obtain more performance temperature filed,which improves both the solid-phase reaction and liquid-phase reaction.
基金Funded by the National Natural Science Foundation of China(Nos.51009015and50872015)the Education Foundation of Liaoning Province(No.L2010038)
文摘The compressive strength and flexural strength with the same strength class cement mortar of the alkali-resistant glass fiber cement mortar were tested in standard and hot-water curing condition, and the damage mechanism of alkali-resistant glass fiber was studied. The interaction mechanisms of the chemical erosion and physical injury in different curing conditions were studied in order to summarize the damage mechanism of alkali-resistant glass fiber in cement-based materials, and chloride diffusivity coefficient and porosity of cement mortar were tested in the different curing conditions. The experimental results are that the strength of cement based materials and fiber cement slurry interface zone were closely related, and heat curing could accelerate the hydration of cement, but inevitably enlarge the defect.
基金Funded by the State"the Ninth-Five-year Plan "Item (96-535-33-5)
文摘The hydration characteristics by thermal analysis (DTA) were determined, and an isothermal calorimeter (IC) was used to study the pastes. The experimental results indicate: (1) The main hydration products of SSC are C-S-H (I) gel with a low Ca/Si ratio, crystalline Thomsonite-type and AFt-type phases containing certain alkali cations; (2) No phases of the AFm-type and high alkaline Ca (OH)(2) in SSC system could benefit the hydrated cements to improve its strength and durability; (3) Crystalline Thomsonite-type and AFt-type phases containing Na+ will greatly reduce free alkali and alleviate the harmness of alkali aggregate reaction (AAR) in SSC system; (4) Similar to ordinary Portland cement (OPC), the hydration process of SSC could be classified into five stage: initial, induction, acceleration, deceleration and decay; (5) Regardless of the activator used, the apparent activation energy is higher with the increased slag in cement system, and the rising temperature could promote the hydration of SSC.
