Operation optimization of prefabricated light modular radiant heating system:Thermal resistance analysis and numerical study

The utilization of prefabricated light modular radiant heating system has demonstrated significant increases in heat transfer efficiency and energy conservation capabilities.Within prefabricated building construction,this new heating method presents an opportunity for the development of comprehensive facilities.The parameters for evaluating the effectiveness of such a system are the upper surface layer’s heat flux and temperature.In this paper,thermal resistance analysis calculation based on a simplified model for this unique radiant heating system analysis is presented with the heat transfer mechanism’s evaluation.The results obtained from thermal resistance analysis calculation and numerical simulation indicate that the thermal resistance analysis method is highly accurate with temperature discrepancies ranging from 0.44℃ to−0.44℃ and a heat flux discrepancy of less than 7.54%,which can meet the requirements of practical engineering applications,suggesting a foundation for the prefabricated radiant heating system.

Effect of intermetallic compounds on heat resistance of hot roll bonded titanium alloy-stainless steel transition joint

The effect of intermetallic compounds on the heat resistance of transition joint was investigated. The experiment of post-weld heat treatment for the hot roll bonded titanium alloy-stainless steel joint using nickels interlayer was carried out, and the interface microstructure evolution due to heat treatment was presented. There was not found significant interdiffusion at stainless steel/nickel interface, when the specimens were heat treated in the temperature range of 600-800 °C for 10 and 30 min, while micro-cracks occurred at the stainless steel/nickel interface heat treated at 700 °C for 30 min. The thickness of intermetallic layers at nickel/titanium alloy interface increased at 600 °C, and micro-cracks occurred at 700 and 800 °C. The micro-cracks occurred between intermetallic layers or between intermetallic layer and nickel interlayer as well. The tensile strength of the transition joint decreased with the increase of heat treatment temperature or holding time.

AHFO-based soil water content sensing technology considering soil-sensor thermal contact resistance

The actively heated fiber-optic(AHFO)technology has become emerged as a research focus due to its advantages of distributed,real-time measurement and good durability.These attributes have led to the gradual application of AHFO technology to the water content measurement of in situ soil.However,all existing in situ applications of AHFO technology fail to consider the effect of soilesensor contact quality on water content measurements,limiting potential for the wider application of AHFO technology.To address this issue,the authors propose a method for determining the soilesensor thermal contact resistance based on the principle of an infinite cylindrical heat source.This is then used to establish an AHFO water content measurement technology that considers the thermal contact resistance.The reliability and validity of the new measurement technology are explored through a laboratory test and a field case study,and the spatial-temporal evolution of the soil water content in the case is revealed.The results demonstrate that method for determining the soilesensor thermal contact resistance is highly effective and applicable to all types of soils.This method requires only the moisture content,dry density,and thermal response of the in situ soil to be obtained.In the field case,the measurement error of soil water content between the AHFO method,which takes into account the thermal contact resistance,and the neutron scattering method is only 0.011.The water content of in situ soil exhibits a seasonal variation,with an increase in spring and autumn and a decrease in summer and winter.Furthermore,the response of shallow soils to precipitation and evaporation is significant.These findings contribute to the enhancement of the accuracy of the AHFO technology in the measurement of the water content of in situ soils,thereby facilitating the dissemination and utilization of this technology.

Numerical Simulation of the Parallel Gap Resistance Welding Process of a Solar Cell and Mo/Pt/Ag Interconnector

Energy for space vehicles in low Earth orbit(LEO) is mainly generated by solar arrays, and the service time of the vehicles is controlled by the lifetime of these arrays, which depends mainly on the lifetime of the interconnects. To increase the service life of LEO satellites, molybdenum/platinum/silver(Mo/Pt/Ag) laminated metal matrix composite(LMMC) interconnectors are widely used in place of Mo/Ag LMMC and Ag interconnectors in solar arrays. A 2D thermal-electrical-mechanical coupled axisymmetric model was established to simulate the behavior of the parallel gap resistance welding(PGRW) process for solar cells and Mo/Pt/Ag composite interconnectors using the commercial software ANSYS. The direct multicoupled PLANE223 element and the contact pair elements TARGE169 and CONTA172 were employed. A transitional meshing method was applied to solve the meshing problem due to the ultrathin(1 μm) intermediate Pt layer. A comparison of the analysis results with the experimental results revealed that the best parameters were 60 W, 60 ms, and 0.0138 MPa. The voltage and current predicted by the finite element method agreed well with the experimental results. This study contributes to a further understanding of the mechanism of PGRW and provides guidance for finite element simulation of the process of welding with an ultrathin interlayer.

Crosslinked P84 copolyimide/MXene mixed matrix membrane with excellent solvent resistance and permselectivity

MXene is a novel 2D lamellar material with excellent hydrophilicity and permselectivity. MXene was introduced in the P84 polymer matrix and the matrix was crosslinked with triethylenetetramine(TETA) to improve the permselectivity and solvent resistance of the polyimide membrane. The membrane was characterized with SEM, AFM and ATR-FTIR, and effects of MXene content on the membrane morphology and separation performance are investigated. The membrane prepared with 18% P84 and 1% MXene shows high rejection(100%) to gentian violet(408) and high flux(268 L·m^-2·h^-1) at 0.1 MPa and ambient temperature. MXene endows the membrane with much water channel and denser functional layer which improves the membrane performance obviously. The membrane shows excellent solvent resistance to dimethylformamide(DMF), acetone and methanol after crosslinking with TETA during the 18 days of immersion.

Heat Treatment Effect on Microstructure, Hardness and Wear Resistance of Cr26 White Cast Iron

High chromium cast iron（HCCI） is taken as material of coal water slurry pump impeller, but it is susceptible to produce serious abrasive wear and erosion wear because of souring of hard coal particles. The research on optimization of heat treatments to improve abrasive wear properties of HCCI is insufficient, so effect of heat treatments on the microstructure, hardness, toughness, and wear resistance of Cr26 HCCI is investigated to determine the optimal heat treatment process for HCCI. A series of heat treatments are employed. The microstructures of HCCI specimens are examined by using optical microscopy and scanning electron microscopy. The hardness and impact fracture toughness of as-cast and heat treated specimens are measured. The wear tests are assessed by a Type M200 ring-on block wear tester. The results show the following： With increase of the quenching temperature from 950 ℃ to 1050 ℃, the hardness of Cr26 HCCI increased to a certain value, kept for a time and then decreased. The optimal heat treatment process is 2 h quenching treatment at 1000 ℃, followed by a subsequent 2 h tempering at 400 ℃. The hardness of HCCI is related to the precipitation and redissolution of secondary carbides in the process of heat treatment. The subsequent tempering treatment would result in a slight decrease of hardness but increase of toughness. The wear resistance is much related to the ＂supporting＂ effect of the matrix and the ＂protective＂ effect of the hard carbide embedded in the matrix, and the wear resistance is further dependent on the hardness and the toughness of the matrix. This research can provide an important insight on developing an optimized heat treatment method to improve the wear resistance of HCCI.

Improvements of heat resistance and adhesive property of condensed poly-nuclear aromatic resin via epoxy resin modification

A bisphenol epoxy resin was used as modifier to increase the heat resistance of condensed poly-nuclear aromatic （COPNA） resin. The basic properties of COPNA resin and modified resin were characterized by Fourier transform infrared spectroscopy （FT-IR）, nuclear magnetic resonance spectroscopy （1H-NMR）, vapor pressure osmometry （VPO） and elemental analysis （EA）. Average structural parameters of resins were calculated by the improved Brown-Ladner method, and heat resistance of resins was tested by thermogravimetric analysis （TGA）. The chemical structure, mechanical properties and heat resistivity of the resin/graphite composites prepared with different resins were compared. The results show that the adhesive property and heat resistance of COPNA resin can be remarkably improved by addition of 5 wt.% epoxy resin. The reason is that the reactions between epoxy groups of epoxy resin and hydroxyl groups of COPNA resin improve the heat resistance and adhesive property of COPNA resin. Electric motor brushes with good mechanical properties and low electrical resistivity were successfully prepared by using the modified resin as binder.

Nuclear heat shock protein 110 expression is associated with poor prognosis and hyperthermo-chemotherapy resistance in gastric cancer patients with peritoneal metastasis

AIM To investigate the significance of heat shock protein 110(HSP110) in gastric cancer(GC) patients with peritoneal metastasis undergoing hyperthermochemotherapy.METHODS Primary GC patients(n = 14) with peritoneal metastasis or positive peritoneal lavage cytology who underwent distal or total gastrectomy between April 2000 and December 2011 were enrolled in this study. The patients underwent postoperative intraperitoneal hyperthermo-chemotherapy using a Thermotron RF-8 heating device two weeks after surgery. We analyzed nuclear HSP110 expression in surgically resected tumors using immunohistochemistry. Additionally, the effect of HSP110 suppression on hyptherthermochemosensitivity was assessed in vitro in the MKN45 GC cell line using the HSP inhibitor KNK437. RESULTS HSP110 immnohistochemical staining in 14 GC patients showed that five(35.7%) samples belonged to the low expression group, and nine(64.3%) samples belonged to the high expression group. Progression-free survival was significantly shorter in the HSP110 high-expression group than in the low-expression group(P = 0.0313). However, no significant relationships were identified between HSP110 expression and the clinicopathological characteristics of patients. Furthermore, high HSP110 expression was not an independent prognostic factor in GC patients with peritoneal metastasis(P = 0.0625). HSP110 expression in MKN45 cells was suppressed by KNK437 at the hyperthermic temperature of 43 ℃ in vitro. Comparison of MKN45 cell proliferation in the presence and absence of KNK437 at 43 ℃, revealed that proliferation was significantly decreased when HSP110 was inhibited by KNK437. Additionally, HSP110 suppression via HSP inhibitor treatment increased cellular sensitivity to hyperthermo-chemotherapy in vitro.CONCLUSION The expression of nuclear HSP110 in GC patients might be a new marker of chemosensitivity and a therapeutic target for patients who are tolerant to existing hyperthermo-chemotherapies.

Effects of composite scale on high temperature oxidation resistance of Fe-Cr-Ni heat resistant alloy

Fe-Cr-Ni heat resistant alloys with aluminum and silicon addition, alone and in combination, were melted using an intermediate frequency induction furnace with a non-oxidation method. By the oxidation weight gain method, the oxidation resistances of the test alloys were determined at 1,200 ℃ for 500 hours. According to the oxidation weight gains, the oxidation kinetic curves were plotted and the functions were regressed by the least squares method. The results show that the oxidation kinetic curves follow the power function of y = ax^b （a〉0, 0〈b〈1）. The effects of scale compositions on oxidation resistance were studied further by analyses using X-ray diffraction （XRD） and scanning electron microscope （SEM）. It is found that the composite scale compounds of Cr203, a-Al2O3, SiO2 and FeCr2O4, with compact structure and tiny grains, shows complete oxidation resistance at 1,200℃. When the composite scale lacks a-Al2O3 or SiO2, it becomes weak in oxidation resistance with a loose structure. By the criterion of standard Gibbs formation free energy, the model of the nucleation and growth of the composite scale is established. The forming of the composite scale is the result of the competition of being oxidized and reduced between aluminum, silicon and the matrix metal elements of iron, chromium and nickel. The protection of the composite scale is analyzed essentially by electrical conductivity and strength properties.

Entropy resistance analyses of a two-stream parallel flow heat exchanger with viscous heating

Heat exchangers are widely used in industry, and analyses and optimizations of the performance of heat exchangers are important topics. In this paper, we define the concept of entropy resistance based on the entropy generation analyses of a one-dimensional heat transfer process. With this concept, a two-stream parallel flow heat exchanger with viscous heating is analyzed and discussed. It is found that the minimization of entropy resistance always leads to the maximum heat transfer rate for the discussed two-stream parallel flow heat exchanger, while the minimizations of entropy generation rate, entropy generation numbers, and revised entropy generation number do not always.

IMPROVEMENT OF TYPE IV CRACKING RESISTANCE OF 9Cr HEAT RESISTING STEEL WELDMENT BY BORON ADDITION

Creep lives of high Cr ferritic heat resisting steel weldments decrease due to Type Ⅳ fracture, which occurs as a result of formation and growth of creep voids and cracks on grain boundaries in fine-grained heat affected zone (HAZ). Because boron is considered to suppress the coarsening of grain boundary precipitates and growth of creep voids, we have investigated the effect of boron addition on the creep properties of 9Cr steel weldments. Four kinds of 9Cr3WSCoVNb steels with boron content varying from 4.7×10-5 to 1.8×10-4 and with nitrogen as low as 2.0×10-5 were prepared. The steel plates were welded by gas tungsten arc welding and crept at 923K. It was found that the microstructures of HAZ were quite different from those of conventional high Cr steels such as P91 and P92, namely the fine-grained HAZ did not exist in the present steel weldments. Boron addition also has the effect to suppress coarsening of grain boundary carbides in HAZ during creep. As a result of these phenomena, the welded joints of present steels showed no Type Ⅳ fractures and much better creep lives than those of conventional steels.

Micro-analysis of high-temperature oxidation-resistance of a new kind of heat-resistant grid plate in grate-kiln

To further improve the oxidation-resistance of materials and reduce the cost of grid plates in grate-kiln, a new kind of heat-resistant grid plate was developed. The microstructure of this grid plate with a life more than 18 months was studied by XRD, SEM and EDS techniques. The results show that high hardness, high intensity and good impact property make the new kind of heat-resistant grid plate and its oxide film have a higher resistance to deformation and abrasion at 900-1000℃ Besides, small grain size is beneficial to form a complete protective oxide film. The oxide film composed of SiO2 layer, Cr2O3 layer and Fe2O3 layer is rather thin and bonds closely with the backing. The forming of the chemical stable nickel-rich layer increases the density of Cr2O3 layer.

Enhanced elevated temperature wear resistance of Al-17Si-5Cu alloy after a novel short duration heat treatment

The goal of the present study is to improve the elevated temperature wear resistance of an Al-17 wt%Si-5 wt%Cu alloy(AR alloy) by a novel short duration heat treatment process. The elevated temperature(100°C) dry sliding wear behavior of an AR alloy was studied after microstructural modification using the proposed heat treatment. The study revealed considerable microstructural modifications after the heat treatment and the heat treated alloy was designated as HT(heat treatment) alloy. A higher hardness value was obtained for the HT alloy compared to the AR alloy. Accordingly, the wear rate for the HT alloy was found to be significantly lower compared to the as-cast AR alloy at all applied loads. Accelerated particle pull-out for the AR alloy at elevated temperatures resulted in poor wear behavior for it compared to the HT alloy. On the other hand, the Si particles remained intact on the worn surface of the HT alloy due to the good particle/matrix bonding that resulted from the isothermal heat treatment. Furthermore, the age hardening that occurred in the HT alloy during wear provided additional wear resistance. Thus, the HT alloy at 100°C exhibited a lower wear rate compared to the AR alloy even at room temperature for all applied loads. This improvement was attributed to microstructural modification upon isothermal heat treatment along with the age hardening effect.

Relationship among the secretion of extracellular polymeric substances, heat resistance, and bioleaching ability of Metallosphaera sedula

This paper describes the investigation of the secretion of extracellular polymeric substances(EPS)by an extremely thermoacidophilic archaea,Metallosphaera sedula(M.sedula),during the bioleaching of pyrite under different temperatures and discusses the relationship among the EPS secretion,its heat resistance,and its ability to bioleach pyrite.The investigation results indicate that the amount of extracellular proteins is significantly higher than the amount of extracellular polysaccharides in the extracted EPS whether free cells or attached cells;these results are quite different from the behavior of mesophilic Acidithiobacillus ferrooxidans.Although the growth of M.sedula is inhibited at 80℃,the bioleaching ability of M.sedula is only slightly lower than that at the optimum growth temperature of 72℃ because of the heat resistance mechanism based on EPS secretion.The secretion of more extracellular proteins is an important heat resistance mechanism of M.sedula.

Decay resistance and dimensional stability improvement of wood by low melting point alloy heat treatment

Wood has no inherent natural resistance against agents of biodegradation. We evaluated the effects of metal bath heat treatment(MBHT) on decay resistance and dimensional stability of Chinese parasol(Firmiana simplex) and Chinese fir(Cunninghamia lanceolata) wood. A low melting point alloy was used as heating medium in the treatment of the wood samples at 150, 180, and 210 °C for2, 4, and 8 h. Heat-treated and control samples were exposed to brown rot fungus(Poria placenta) and white rot fungus(Coriolus versicolor) for decay resistance testing and anti-swelling efficiency(ASE). The improved decay resistance with increase temperatures with low mass losses of 7.3 and 7.3% for F. simplex, and 3.9 and 3.6% for C.lanceolata at 210 °C for 8 h against Coriolus versicolor and Poria placenta, respectively. ASE indicated that MBHT contributed to improved dimensional stability of both wood species after treatment. Scanning electron micrograph results indicate that metal bath-treated samples showed strong decay resistance. Therefore, our approach to thermally modify wood should be explored to overcome the energy utilization by using low melting point alloy for the heat treatment of wood.

Heat Resistance of TiN Coated HSS Tools

The cutting friction, cutting deformation, producing heat, conducting heat, temperature field of TiN coated HSS tools in the cutting process are discussed profoundly. In order to make clear the heat property of TiN coated tools, from the micromechanism angle, the relationship of the heat property and the crystal structure of TiN compound is analyzed, and the regularity of TiN compound crystal structure changing with temperature rising is sought. The difference of the wear resistance and heat resistance of TiN coated tools deposited by c1 and c2 depositing techniques is proved by tests. The conclusions will offer the theoretical basis for correct design of geometrical parameters of TiN coated tools, rational selection of cutting regimes and optimization of the depositing technique.

Temperature distribution and effect of low-density electric current on B2+O lamellar microstructure of Ti_2AlNb alloy sheet during resistance heating

The resistance heating method has been one of the prospective techniques for hot processing and welding techniques. The thermal behavior under different densities of electric current and the effect of electric current at temperature of 780 oC using low density of electric current of 6.70 A/mm^2 on the B2+O lamellar microstructure were investigated for Ti2AlNb alloy sheet. The stable temperature denoted a balanced state between the Joule heat and the dissipation of heat including heat conduction, convection and radiation while the distribution of temperature was nonuniform. The highest temperatures of electric current heating samples increased as the density of electric current was elevated. In order to understand the specific effect of electric current on B2+O microstructure, heat treatment for microstructural homogeneity was introduced to this study. After that, according to the microstructural observations by common characterization techniques in the resistance-heating sample and the isothermal furnace-heating sample after homogenizing treatment, few significant differences in content and orientation of phases can be directly and explicitly found except the thermal effect from the applied electric current. The results will provide reference to this prospective forming and welding techniques and the application for Ti2AlNb alloys using resistance heating in the near future.

Effects of heat treatment process on thin film alloy resistance and its stability

Alloy thin film for advanced pressure sensors was manufactured by means of ion-beam sputtering SiO2 insulation film and NiCr thin film on the 17-4PH stainless steel elastic substrate. The thin film resistance was respectively heat-treated by four processes. The effects on stability of thin film alloy resistance were investigated, and paramaters of heat treatment that make thin film resistance stable were obtained. The experimental result indicates that the most stable thin film resistance can be obtained when it is heat-treated under protection of SiO2 and N2 at 673 K for 1 h, and then kept at 473 K for 24 h. Pressure sensor chips of high precision for harsh environments can be manufactured by this process.

Effect of Aluminium and Silicon on High Temperature Oxidation Resistance of Fe-Cr-Ni Heat Resistant Steel

Fe-Cr-Ni heat resistant steels with different contents of Al and Si were cast in intermediate frequency induction furnace with non-oxidation method. With oxidation weight gain method, the oxidation resistance of test alloys was examined at 1 200 ℃ for 500 h. The effects of Al and Si on oxidation resistance were studied through analyses of X-ray diffraction （XRD） and scanning electron microscope （SEM）. It is shown that the composition of oxide scales is a decisive factor for the oxidation resistance of heat resistant steels. The compounded scale composed of Cr203, α-Al2O3, SiO2 and Fe （Ni）Cr2O4, with flat and compact structure, fine and even grains, exhibits complete oxidation resistance at 1 200 ℃. Its oxidation weight gain rate is only 0.081 g/（m^2.h）. By the criterion of standard Gibbs formation free energy, a model of nucleation and growth of the compounded scale was established. The formation of the compounded scale was the result of the competition of being oxidated and reduction among Al, Si, and the matrix metal elements of Fe, Cr and Ni. The protection of the compounded scale was analyzed from the perspectives of electrical conductivity and strength properties.

Formation Mechanism and Existing Form of Sb in Heat Resistance Mg-Gd-Y-Sb Alloy

The existing form and reaction mechanism of Sb in heat resistane Mg-Gd-Y-Sb rare earth magnesium alloy were investigated by inductive coupled plasma emission spectroscopy(ICP),scanning electron microscopy(SEM),energy dispersive spectroscopy(EDS),and X-ray diffraction(XRD).It is found that Sb tends to form high melting point intermetallics with rare earth elements of Gd and Y.The existing form of Sb is determined to be GdSb and SbY,respectively,which has high melting point(GdSb:2142℃/SbY:1782℃).Meanwhile,the first principle calculation and electronegativity difference calculation were performed to further understand the reaction mechanism.Therefore,the forming heat and binding energy were calculated.The experimental results show that the binding tendency of Sb element to Gd and Y is much stronger than that of it with other elements in this alloy,which results in the formation of high melting point of Gd-Sb and Y-Sb intermetallics,and finally leads to the high temperature resistant further improvement of the Mg-Gd-Y magnesium alloy.