Influence of high energy ball milling on Al-30Si powder and ceramic particulate

The influence of high energy ball milling on Al 30Si powder and ceramic particulate SiC was studied by means of SEM, XRD and DSC. The results show that Al 30Si powder and their microstructure are obviously refined after high energy ball milling process. The alloy powder and SiC p stick closely to each other without interfacial reaction. DSC results detect no reaction but relaxation of the samples. So high energy ball milling can be used as an effective method for ceramic particulate pre treatment in the fabrication of MMC.

Microstructure and Electrical Properties of Er_2O_3-Doped ZnO-Based Varistor Ceramics Prepared by High-Energy Ball Milling

The microstructure, electrical properties and density of ZnO-based varistor ceramics with different Er2O3 content prepared by high-energy ball milling （HEBM） and sintered at 800℃ were investigated. With increasing Er2O3 content, the ZnO grain size decreases due to the Er-rich phases inhibiting grain growth ; and nonlinear coefficient （ α ） decreases because of the decrease of barrier height （φB） The breakdown voltage （Eb） and density increase, whereas leakage current （IL） decreases with increasing Er2O3 content. The barrier height （φB）, donor concentration （Nd）, density of interface states （Ns） decrease and barrier width （ω） increases with increasing Er2O3 content due to acceptor effect of Er2O3 in varistor ceramics.

Microstructure and electrical properties of Y_2O_3-doped ZnO-based varistor ceramics prepared by high-energy ball milling

Y2O3-doped ZnO-based varistor ceramics were prepared using high-energy ball milling （HEBM） and low-temperature sin- tering technique, with voltage-gradient of 1934-2197 V/mm, non-linear coefficients of 20.8-21.8, leakage currents of 0.59-1.04 μA, and densities of 5.46-5.57 g/cm3. With increasing Y2O3 content, the voltage-gradient increases because of the decrease of ZnO grain size; the non-linear coefficient and the leakage current improve but the density decreases because of more porosity; the donor con- centration and density of interface states decrease, whereas the barrier height and width increase because of the acceptor effect of Y2O3 in varistor ceramics.

Optimization of Process Parameters for in High-Energy Ball Milling of CNTs/Al2024 Composites Through Response Surface Methodology

The mathematical models are developed to evaluate the ultimate tensile strength( UTS) and hardness of CNTs / Al2024 composites fabricated by high-energy ball milling. The effects of the preparation variables which are milling time,rotational speed,mass fraction of CNTs and ball to powder ratio on UST and hardness of CNTs / Al2024 composites are investigated. Based on the central composite design( CCD),a quadratic model is developed to correlate the fabrication variables to the UST and hardness. From the analysis of variance( ANOVA),the most influential factor on each experimental design response is identified. The optimum conditions for preparing CNTs / Al2024 composites are found as follows: 1. 53 h milling time,900 r / min rotational speed,mass fraction of CNTs 2. 87% and Ball to powder ratio 25 ∶ 1. The predicted maximum UST and hardness are 273.30 MPa and 261.36 HV,respectively. And the experimental values are 283.25 MPa and256.8 HV,respectively. It is indicated that the predicted UST and hardness after process optimization are found to agree satisfactory with the experimental values.

Modelling of the High-Energy Ball Milling Process

In this paper, the milling parameters of high energy ball mill (Fritsch Pulverisette 7) like vial geometry, number and size of balls and speed of the mill were modelled and discussed. Simulations through discrete element method (DEM) provide correlation between the milling parameters. A mathematical model is used to improve and develop this process. The results show that the loss of powder mass can remarkably improve the performance of milling. The balls made of stainless-steel have a positive effect on the milling efficiency. The simulation shows that the high ball milling velocities can contribute to faster particle size reduction.

EFFECTS OF HIGH-ENERGY BALL MILLING ON STRUCTURE AND MECHANICAL PROPERTIES OF L1_2 INTERMETALLIC COMPOUND Al_(67)Mn_8Ti_(25)

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A Mssbauer study of iron/polytetrafluoroethylene nanocomposites prepared by high-energy ball milling

Iron/polytetrafluoroethylene (Fe/PTFE) nanocomposites were prepared by means of high-energy ball milling for different lengths of time. Three new components of FeF2, FeF3, and Fe3C in the resultants were mainly in- vestigated using the M?ssbauer spectroscopy (MS). The components and average grain size of the nanocomposites were also measured using X-ray diffraction (XRD) and transmission electron microscopy (TEM), respectively.

Manufacturing a TiAl alloy by high-energy ball milling and subsequent reactive sintering

A TiAl alloy was fabricated by high-energy ball milling and subsequent reactive sintering from the mixed powders of Ti and Al. High-energy ball milling produced a kind of particular composite powders with an extremely fine altemative Ti and Al lamella structure. The composite powders not only possessed good consolidation and densification characteristics, but also resulted in the augment of nucleation rate of α and γ titanium aluminides during solid-phase reactive sintering After a series of processing, pressing, degassing, extrusion, and sintering, the resultant TiAl alloy presented high relative density and refined grain sizes of （α2 ＋ γ） lamella and γ phases. The compressive yield strength of the sintered TiAl reached 600 MPa at 800℃.

Mssbauer study on Fe-doped TiO_2 by high-energy ball milling

The structural evolution of Fe-doped TiO2 by high-energy ball milling was investigated by X-ray diffraction and Mǒssbauer spectroscopy, The results show that the original anatase-TiO2 transforms to srilankite-type and rutile-type during ball milling. Iron atoms are preferable to dissolve in rutile-TiO2 and there are two relative doublets appearing in Mǒssbauer spectra. A doublet is found in the condition of Fe atoms dissolved in srilankite TiO2 lattice. Mǒssbauer spectra show that the composition distribution is nonuniform in TiO2 during the mechanical alloying with Fe atoms rich at the interface or surface of TiO2 crystalline.

Microwave Permeability Change of FeCo Nanocrystalline During High Energy Ball Milling

The microwave magnetic properties of the ball milled FeCo panicles were investigated as functions of ball milling time （ t ） using microwave electromagnetic parameters analysis techniques. The results show that the imaginary part of intrinsic dynamic permeability （ ui ） of the ball- milled panicles is much bigger than that of raw powders. ui strongly depends on t and exhibits several slightly damped ferromagnetic resonances. These phenomena are in qualitative agreement with the formation of the corresponding microstructure or the Aharoni ＇ s model of non-uniform exchange resonance modes. The present microwave permeabilhy behavior indicates that nanocrystalline materials with the same grain size may exhibit different properties that depend upon the microstructure, which provides a possibility for manufacturing high performance microwave absorber.

Spark plasma sintering of a high-energy ball milled Mg-10 wt% Al alloy

The influence of spark plasma sintering(SPS)temperature on microstructure,hardness and corrosion behavior of a high-energy ball milled Mg-10wt%Al alloy was investigated in this work.The holding time and sintering pressure for SPS were kept constant while varying the sintering temperature from 200 to 350℃.The grain size and microstructure were studied using X-ray diffraction analysis,scanning electron microscopy,energy dispersive X-ray spectroscopy,and Archimedes'based density measurement.Corrosion behavior was investigated using potentiodynamic polarization tests.The nanocrystalline regime(grain size<100nm)was maintained even after SPS up to 350℃.The density of the alloy increased with increasing the SPS temperature.Vickers'hardness and corrosion performance improved up to 300℃ followed by a decrease after SPS at 350℃.Possible reasons for densification,strengthening,and corrosion behavior have been discussed in the light of reduced porosity and microstructural changes.

Characteristics of Cr and Al Powders by High Energy Ball Milling

The variation of microstucture and phase structure of metal Cr and Al powders prepared by high energy mechanical milling was analyzed and investigated.The results show that with the continuous balling the average grain sizes of the brittle Cr powders are gradually decreased,and the diffraction peaks are widened and the peak values lower owing to the interrelation caused by both cold welding and breaking;the tough Al powders exhibit intense cold welding,and most of powders lead to adhesion to ball surface and pot wall,meanwhile,the Al powders subjected to intense deformation have led to many dislocation rings with non dislocation wind up found in the microstructure.

Ni(OH)_2 particles synthesized by high energy ball milling

High energy ball milling(HEBM) method was applied to synthesize nickel hydroxide with and without partial substitution for Ni2+ sites by such metallic ions as Al3+, Al3+Zn2+ and Al3+Zn2+Co2+. The morphologies, structures, composition and thermal stability of the prepared powders were studied by SEM, XRD, FTIR and TG. The results reveal that all the synthesized Ni(OH)2 particles agglomerate in sub-micron sizes and the non-substituted Ni(OH)2 is composed of beta phase with a crystal interlayer distance of 4.64 , while the Al3+, Al3+Zn2+, Al3+Zn2+Co2+ substituted products are composed of alpha phase with 8.03  crystal interlayer space. Absorbed water molecule is found in all the synthesized Ni(OH)2 and the non-substituted particles are more thermally stable than substituted a-Ni(OH)2. The absorption peaks of inserted crystal anions of CO3 and SO24 are detected for metallic ion substituted a-Ni(OH)2. The specific capacity of Al3+substituted Ni(OH)2 is 325 mA·h/g, 5 mA·h/g higher than Al3+Zn2+ substituted and non-substituted Ni(OH)2, but 25 mA·h/g greater than Al3+Zn2+Co2+ substituted Ni(OH)2. The electrochemical mechanism of synthesized Ni(OH)2 electrodes is discussed by EIS spectrum and Al3+ substituted Ni(OH)2 electrode shows a high electrochemical cyclic stability.

Preparation of MgTiO_3 Ceramics by High Energy Ball Milling

MgTiO3 precursor was mechanochemically synthesized by high-energy ball milling of MgO and TiO2 . The sinteting characteristic of the resulted MgTiO3 precursor was investigated. The experirneatal resalts indicate that particles of both MgO and TiO2 powders become smaller rapidly, and then the costalline structures of MgO and TiO2 change significantly. MgTiO3 was observed by XRD after 30 hours of ball milling. Strong diffraction peaks of MgTiO3 were observed after 50 hours of ball milling. HRTEM observation proves that dense MgTiO3 ceramics with a compact crystalline structure can be sintered from rnechanochemically activated MgTiO3 precursor, the volume density of the resulting ceramie is as high aa 95% of the theoretical density, the porosity and average pore diameter of the ceramic are measured as 4.95% and 50 nm respectively, and the transverse strength exceeded 500 MPa.

Evolution of structure and magnetic properties in PrCo_5 magnet for high energy ball milling in ethanol

High energy ball milling(HEBM) is employed to produce nano-sized grains and particles. In this paper, the structure and magnetic properties are investigated in PrCo5 alloy for HEBM in an ethanol milling medium. With the increase of milling time, the grain size reduces and the coercivity increases. For a milling time of less than 30 min, the hysteresis loop of the aligned sample is very different from that of the un-aligned sample and it does not show a large decrease in magnetization slope, indicating a relatively good alignment of easy axes in particles due to the fact that the texture is nearly well preserved. However, when the milling time is further prolonged, the textured structure deteriorates in the powders.Even though exchange coupling exists between grains within the particle, the magnetic properties are exchange-decoupled between particles and the dipolar interaction results in a negative value of δ m in the whole range of the magnetic field.

Structural Evolution of the Mn_(0.52)Sb_(0.48) Compound during High Energy Ball Milling

The structural transitions of the NiAs-type Mn0.52Sb0.48 magneto-ordered compound, ball milled to different periods, have been characterized by X-ray diffraction and DSC analysis. On the basis of lattice parameter results a structural evolution mode with three stages is proposed. In the first stage lattice parameters keep nearly unchanged with the refinement of grains and increase of lattice strain. In the second stage, microstrain shows a lowering tendency accompanying the successive decreases of grain size. The X-ray revealed internal strain is found to be strains inside the lattice, which can be relaxed with new grain formation. The change of Tc is shown to be affected by the dimension of c axis, however the overall magnetization is continuously decreased with milling, due to the disordering process occurred in milling. Correspondent disordering mechanisms have been tentatively postulated and discussed according to the changes of lattice para meters.

Production and Characterization of Nano Structured Silicon Carbide by High Energy Ball Milling

The article has been retracted due to the investigation of complaints received against it. The Editorial Board found that substantial portions of the text came from other published paper. Comparing with the paper published in International Journal of Engineering, Science and Technology Vol. 3, No. 4, 2011, pp. 82-88 (www.ijest-ng.com), these two papers have the same contents before Figure 7 and the author added Fig. 8, 9, 10 on the 2012 paper. The scientific community takes a very strong view on this matter, and the Journal of Minerals and Materials Characterization and Engineering (JMMCE) treats all unethical behavior seriously. This paper published in Vol.11 No.5, 529-541, 2012 has been removed from this site.

Synthesis and Characterizations of Nanocrystalline WC-Co Composite Powders by a Unique Ball Milling Process

In order to explore the high efficiency of fabricating nanocrystalline WC-Co composite powders, this paper presented a unique high energy ball milling process with variable rotation rate and repeatious circulation, by which nanocrystalline WC-10Co-0.8VC-0.2Cr3C2 (wt pct) composite powders with mean grain size of 25 nm were prepared in 32 min, and the quantity of the powders for a batch was as much as 800 grams. The as-prepared powders were analyzed and characterized by chemical analysis, X-ray diffraction (XRD), transmission electron microscopy (TEM) and differential thermal analysis (DTA). The results show that high energy ball milling with variable rotation rates and repeatious circulation could be used to produce nanocrystalline WC-Co powder composites with high efficiency. The compositions of the powders meet its specifications with low impurity content. The mean grain size decreases, lattice distortion and system energy increase with increasing the milling time. The morphology of nanocrystalline WC-Co particles displays dominantiy sphere shape and their particle sizes are all lower than 80 nm. The eutectic temperature of the nanocrystalline WC-10Co-0.8VC-0.2Cr3C2 composites is about 1280℃.

Preparation and Characterization of Stainless Steel/TiC Nanocomposite Particles by Ball-milling Method

A stainless steel/10wt%TiC nanocomposite particles were prepared by high-energy ball-milling method using stainless steel, carbon and titanium as raw materials. The evolution of phase composition, microstructure and specific surface area of the stainless steel/TiC nanocomposite particles with increasing ball-milling time in the range of 0-100 h were investigated by XRD, SEM, TEM and BET techniques. The results showed that the stainless steel/TiC nano-composite particles were fabricated when the ball-milling time was longer than 20 h. However, the nanocomposite particles were soldered and agglomerated again when the ball-milling time was longer than 60 h. The microstructure of the composite particles transformed from lamellar structure to nanostructure during the repeated process of the cold welding and cracking. TEM image reveals clearly that the in-situ TiC nanoparticles with grain size of 3-8 nm are in the interior of the stainless steel/TiC nanocomposite particles obtained by ball-milling 100 h.

Al-Sn复合材料的制备及其水反应产氢效率

为提高Al和水的反应活性,采用高能球磨法制备了Al-Sn复合材料,通过SEM、激光粒径分析、XRD等方法表征了Al-Sn复合物的微观结构,研究了Al-Sn复合材料的水反应活性,考察了颗粒粒径、水介质、起始温度、球磨参数变化对Al-Sn复合物水反应活性的影响。实验结果表明,高能球磨法及金属Sn的加入能够大幅提高Al与水反应的活性,制备的Al-Sn复合材料与水反应的氢气产率达83.92%,快速期最大产氢速率为359mL/(min·g)。