The influence of alloy elements, such as boron and silicon, on the microstructure and properties of as cast high chromium cast iron is studied. The results show that boron and silicon have a great effect on the mecha...The influence of alloy elements, such as boron and silicon, on the microstructure and properties of as cast high chromium cast iron is studied. The results show that boron and silicon have a great effect on the mechanical properties and the wear resistance. Through proper addition of boron and silicon, the properties of as cast high chromium cast iron can be improved effectively. Through analyzing the distribution of elements by scanning electron microscope, it has been shown that the addition of boron and silicon lowers the mass fraction of chromium saturated in as cast austenite, and makes it unstable and liable to be transformed into martensite. The as cast high chromium cast iron with proper content of boron and silicon is suitable for the manufacture of lining for asphalt concrete mixer and its wear resistance is 14 times that of lining made of low alloy white cast iron.展开更多
Mathematical models between surfacing welding properties of C, Cr, Mo, V, W alloy system and encode factors of alloy additives are established by test methods of advanced trial optimizing technology and computer assis...Mathematical models between surfacing welding properties of C, Cr, Mo, V, W alloy system and encode factors of alloy additives are established by test methods of advanced trial optimizing technology and computer assistant design (CAD). They help to draw unitary functions and binary isoclines diagrams through which the influence of encode factorial linearity, nonlinear effect and factors interaction of alloy additives on the performances of surfacing welding can be analyzed directly and quantitatively. Meanwhile, the performances of deposited metal can also be predicted according to the content of alloy additives.展开更多
In the paper, the effect of niobium addition on the microstructure, mechanical properties and wear resistance of high chromium cast iron has been studied. The results show that the microstructure of the heattreated al...In the paper, the effect of niobium addition on the microstructure, mechanical properties and wear resistance of high chromium cast iron has been studied. The results show that the microstructure of the heattreated alloys is composed of M7C3 and M23C6 types primary carbide, eutectic carbide, secondary carbide and a matrix of martensite and retained austenite. NbC particles appear both inside and on the edge of the primary carbides. The hardness of the studied alloys maintains around 66 HRC, not significantly affected by the Nb content within the selected range of 0.48%-0.74%. The impact toughness of the alloys increases with increasing niobium content. The wear resistance of the specimens presents little variation in spite of the increase of Nb content under a light load of 40 N. However, when heavier loads of 70 and 100 N are applied, the wear resistance increases with increasing Nb content.展开更多
A coating with high hardness, wear and oxidation resistance was prepared by electric arc spray. The hardness, bonding strength, abrasive wear and values of porosity and oxidation resistance of the coating were investi...A coating with high hardness, wear and oxidation resistance was prepared by electric arc spray. The hardness, bonding strength, abrasive wear and values of porosity and oxidation resistance of the coating were investigated. The microstructures and function of Cr3C2 of the coating were analyzed. The results showed surface Rockness Hardness HR30 reached 72.5 and average bond strength reached 49.1Mpa. Also porosity value was less than 2%. In addition, it was found from the comparison between the coating and 45CT coating that, oxidation resistance of the coating was less than that of 45CT, but the abrasive wear of the coating was obvious better than that of 45CT.展开更多
By means of impact abrasion tests, micro-hardness tests, and worn surface morphology observation via SEM, a comparison research based upon different impact abrasive wear conditions was conducted in this research to st...By means of impact abrasion tests, micro-hardness tests, and worn surface morphology observation via SEM, a comparison research based upon different impact abrasive wear conditions was conducted in this research to study the influence of different carbon contents(1.25 wt.%, 1.35 wt.%, and 1.45 wt.%) on the wear resistance and wear mechanism of water-quenched Mn13Cr2 and Mn18Cr2 cast steels. The research results show that the wear resistance of the Mn18Cr2 cast steel is superior to that of the Mn13Cr2 cast steel under the condition of the same carbon content and different impact abrasive wear conditions because the Mn18Cr2 cast steel possesses higher worn work hardening capacity as well as a more desirable combination of high hardness and impact toughness than that of the Mn13Cr2 cast steel. When a 4.5 J impact abrasive load is applied, the wear mechanism of both steels is that plastic deformation fatigue spalling and micro-cutting coexist, and the former dominates. When the carbon content is increased, the worn work hardening effect becomes increasingly dramatic, while the wear resistance of both steels decreases, which implies that an increase in impact toughness is beneficial to improving the wear resistance under severe impact abrasive wear conditions. Under the condition of a 1.0 J impact abrasive load, the wear mechanism of both steels is that plastic deformation fatigue spalling and micro-cutting coexist, and the latter plays a leading role. The worn work hardening effect and wear resistance intensify when the carbon content is increased, which implies that a higher hardness can be conducive to better wear resistance under low impact abrasive condition.展开更多
The -pH diagram of Ni-W-P-H2O system at 298.15 K,10 1325 Pa was plotted by thermodynamic calculation software FactSageTM 5.1. The results show that tungsten and phosphorus can be co-deposited with nickel in type of ...The -pH diagram of Ni-W-P-H2O system at 298.15 K,10 1325 Pa was plotted by thermodynamic calculation software FactSageTM 5.1. The results show that tungsten and phosphorus can be co-deposited with nickel in type of Ni4W,Ni3P,Ni5P2,respectively. XRD analysis shows that the main phase of RE-Ni-W-P-B4C coatings is amorphous as deposited. After heated at 673 K for 3 h,part phases change to crystalline which are Ni,Ni3P,P,W,Ni3C,Ni3B,CeO2. SEM shows the micrograph of the coatings is even and the solid particles scatter well. The thickness of the coating is 2 219 μm after electroplating for 96 h. The micro-hardness of the coatings is HV 825-HV 1 097 as-deposited and increases to HV 1 236 after heat treated. The wear resistance of the coatings is good and the friction coefficient changes from 0.10 to 0.33 during the abrasion process. The resistance to oxidation of the composite coatings is better than Ni-W-P alloy coatings and worse than that of RE-Ni-W-P-SiC coatings.展开更多
文摘The influence of alloy elements, such as boron and silicon, on the microstructure and properties of as cast high chromium cast iron is studied. The results show that boron and silicon have a great effect on the mechanical properties and the wear resistance. Through proper addition of boron and silicon, the properties of as cast high chromium cast iron can be improved effectively. Through analyzing the distribution of elements by scanning electron microscope, it has been shown that the addition of boron and silicon lowers the mass fraction of chromium saturated in as cast austenite, and makes it unstable and liable to be transformed into martensite. The as cast high chromium cast iron with proper content of boron and silicon is suitable for the manufacture of lining for asphalt concrete mixer and its wear resistance is 14 times that of lining made of low alloy white cast iron.
文摘Mathematical models between surfacing welding properties of C, Cr, Mo, V, W alloy system and encode factors of alloy additives are established by test methods of advanced trial optimizing technology and computer assistant design (CAD). They help to draw unitary functions and binary isoclines diagrams through which the influence of encode factorial linearity, nonlinear effect and factors interaction of alloy additives on the performances of surfacing welding can be analyzed directly and quantitatively. Meanwhile, the performances of deposited metal can also be predicted according to the content of alloy additives.
基金financially supported by the Science and Technology Plan Project of Guangdong Province(Nos.2010A080407002,2011A080802003,2011A091000035,2012B090600030)the Fundamental Research Funds for the Central Universities(No.21612105)
文摘In the paper, the effect of niobium addition on the microstructure, mechanical properties and wear resistance of high chromium cast iron has been studied. The results show that the microstructure of the heattreated alloys is composed of M7C3 and M23C6 types primary carbide, eutectic carbide, secondary carbide and a matrix of martensite and retained austenite. NbC particles appear both inside and on the edge of the primary carbides. The hardness of the studied alloys maintains around 66 HRC, not significantly affected by the Nb content within the selected range of 0.48%-0.74%. The impact toughness of the alloys increases with increasing niobium content. The wear resistance of the specimens presents little variation in spite of the increase of Nb content under a light load of 40 N. However, when heavier loads of 70 and 100 N are applied, the wear resistance increases with increasing Nb content.
基金sponsored by National Natural Science Foundation of China(50375004).
文摘A coating with high hardness, wear and oxidation resistance was prepared by electric arc spray. The hardness, bonding strength, abrasive wear and values of porosity and oxidation resistance of the coating were investigated. The microstructures and function of Cr3C2 of the coating were analyzed. The results showed surface Rockness Hardness HR30 reached 72.5 and average bond strength reached 49.1Mpa. Also porosity value was less than 2%. In addition, it was found from the comparison between the coating and 45CT coating that, oxidation resistance of the coating was less than that of 45CT, but the abrasive wear of the coating was obvious better than that of 45CT.
基金financially supported by the China Guangdong Province Science and Technology Plan Project(Nos.2010B0903000592011A080802003+1 种基金2011B090400519and 2012B090600030)
文摘By means of impact abrasion tests, micro-hardness tests, and worn surface morphology observation via SEM, a comparison research based upon different impact abrasive wear conditions was conducted in this research to study the influence of different carbon contents(1.25 wt.%, 1.35 wt.%, and 1.45 wt.%) on the wear resistance and wear mechanism of water-quenched Mn13Cr2 and Mn18Cr2 cast steels. The research results show that the wear resistance of the Mn18Cr2 cast steel is superior to that of the Mn13Cr2 cast steel under the condition of the same carbon content and different impact abrasive wear conditions because the Mn18Cr2 cast steel possesses higher worn work hardening capacity as well as a more desirable combination of high hardness and impact toughness than that of the Mn13Cr2 cast steel. When a 4.5 J impact abrasive load is applied, the wear mechanism of both steels is that plastic deformation fatigue spalling and micro-cutting coexist, and the former dominates. When the carbon content is increased, the worn work hardening effect becomes increasingly dramatic, while the wear resistance of both steels decreases, which implies that an increase in impact toughness is beneficial to improving the wear resistance under severe impact abrasive wear conditions. Under the condition of a 1.0 J impact abrasive load, the wear mechanism of both steels is that plastic deformation fatigue spalling and micro-cutting coexist, and the latter plays a leading role. The worn work hardening effect and wear resistance intensify when the carbon content is increased, which implies that a higher hardness can be conducive to better wear resistance under low impact abrasive condition.
基金Project (2005XZ1) supported by the Scientific Research Key Foundation of Wuhan University of Science and Technology, China
文摘The -pH diagram of Ni-W-P-H2O system at 298.15 K,10 1325 Pa was plotted by thermodynamic calculation software FactSageTM 5.1. The results show that tungsten and phosphorus can be co-deposited with nickel in type of Ni4W,Ni3P,Ni5P2,respectively. XRD analysis shows that the main phase of RE-Ni-W-P-B4C coatings is amorphous as deposited. After heated at 673 K for 3 h,part phases change to crystalline which are Ni,Ni3P,P,W,Ni3C,Ni3B,CeO2. SEM shows the micrograph of the coatings is even and the solid particles scatter well. The thickness of the coating is 2 219 μm after electroplating for 96 h. The micro-hardness of the coatings is HV 825-HV 1 097 as-deposited and increases to HV 1 236 after heat treated. The wear resistance of the coatings is good and the friction coefficient changes from 0.10 to 0.33 during the abrasion process. The resistance to oxidation of the composite coatings is better than Ni-W-P alloy coatings and worse than that of RE-Ni-W-P-SiC coatings.
