Main properties of ultra-high performance fiber reinforced cement composites under couple effect of load and environment

This study aims to reveal the mechanism that how the content of steel fibers and strength grades affect the macro performance of the ultra-high performance fiber reinforced cementitious composite （UHPFRCC） and to study the UHPFRCC durability under the combined effect of loads and environments. Three types of high and ultra-high performance fiber reinforced cement composites with different strength grades （100, 150, 200 MPa） and different steel fiber volume fractions （0%, 1%, 2%, 3%） are prepared. The main properties of mechanical performance and short-term durability are studied. A preloading frame is designed to apply a four- point load external flexural stress with a stress selection ratio of 0.5 for UHPFRCC150 specimens. The results show that the growth in strength grade with a proper content of steel fiber greatly increases the strength and toughness of the HPFRCC and the UHPFRCC while decreasing the dry-shrinkage ratio. For the loaded specimens, the existence of steel fiber can reduce the negative influence of tensile stress on the Cl- penetration resistance of the UHPFRCC in addition to improving its ability to resist the freeze-thaw damage.

Multiphysics processes in the interfacial transition zone of fiber-reinforced cementitious composites under induced curing pressure and implications for mine backfill materials: A critical review

The mesoscale fiber-matrix interfacial transition zone(FM-ITZ) under induced curing pressure plays a key role in the effectiveness of fiber reinforcement and the engineering application of fiber-reinforced cementitious composites(FRCCs). This critical review establishes the link among induced curing pressure(i.e., external loading condition), multiphysics processes(i.e., internal governing mechanism), and interface behavior(i.e., material behavior) for FRCC materials through analysis of the state-of-the-art research findings on the FM-ITZ of FRCC materials. The following results are obtained. For the mechanical process, the induced curing pressure changes the stress state and enhances multicracking behavior, which can strengthen the FM-ITZ. For the hydraulic process, the strengthened seepage of the FM-ITZ under induced curing pressure weakens the effective stress and exaggerates the deficiency in water retention capacity between the bulk matrix and the FMITZ. For the thermal process, the induced curing pressure causes a steep temperature gradient in the FM-ITZ and thus influences the temperature evolution and thermally-induced microcracks in the FM-ITZ. For the chemical process, the induced curing pressure enhances hydration kinetics and results in the formation of additional hydration products in the FM-ITZ. Moreover, recommendations are proposed on the basis of findings from this review to facilitate the implementation of fiber reinforcement in cemented paste backfill technology.

Development and application of novel high‐efficiency composite ultrafine cement grouts for roadway in fractured surrounding rocks

The fractured surrounding rocks of roadways pose major challenges to safe mining.Grouting has often been used to reinforce the surrounding rocks to mitigate the safety risks associated with fractured rocks.The aim of this study is to develop highly efficient composite ultrafine cement(CUC)grouts to reinforce the roadway in fractured surrounding rocks.The materials used are ultrafine cement(UC),ultrafine fly ash(UF),ultrafine slag(US),and additives(superplasticizer[SUP],aluminate ultrafine expansion agent[AUA],gypsum,and retarder).The fluidity,bleeding,shrinkage,setting time,chemical composition,microstructure,degree of hydration,and mechanical property of grouting materials were evaluated in this study.Also,a suitable and effective CUC grout mixture was used to reinforce the roadway in the fractured surrounding rock.The results have shown that the addition of UF and US reduces the plastic viscosity of CUC,and the best fluidity can be obtained by adding 40%UF and 10%US.Since UC and UF particles are small,the pozzolanic effect of UF promotes the hydration reaction,which is conductive to the stability of CUC grouts.In addition,fine particles of UC,UF,and US can effectively fill the pores,while the volumetric expansion of AUA and gypsum decreases the pores and thus affects the microstructure of the solidified grout.The compressive test results have shown that the addition of specific amounts of UF and US can ameliorate the mechanical properties of CUC grouts.Finally,the CUC22‐8 grout was used to reinforce the No.20322 belt roadway.The results of numerical simulation and field monitoring have indicated that grouting can efficaciously reinforce the surrounding rock of the roadway.In this research,high‐performance CUC grouts were developed for surrounding rock reinforcement of underground engineering by utilizing UC and some additives.

Dynamic Compression Behavior of Ultra-high Performance Cement-based Composite with Hybrid Steel Fiber Reinforcements

Ultra-high performance cement-based composites (UHPCC) is promising in construction of concrete structures that suffer impact and explosive loads.In this study,a reference UHPCC mixture with no fiber reinforcement and four mixtures with a single type of fiber reinforcement or hybrid fiber reinforcements of straight smooth and end hook type of steel fibers were prepared.Split Hopkinson pressure bar (SHPB) was performed to investigate the dynamic compression behavior of UHPCC and X-CT test and 3D reconstruction technology were used to indicate the failure process of UHPCC under impact loading.Results show that UHPCC with 1% straight smooth fiber and 2% end hook fiber reinforcements demonstrated the best static and dynamic mechanical properties.When the hybrid steel fiber reinforcements are added in the concrete,it may need more impact energy to break the matrix and to pull out the fiber reinforcements,thus,the mixture with hybrid steel fiber reinforcements demonstrates excellent dynamic compressive performance.

Spalling and Mechanical Properties of Fiber Reinforced High-performance Concrete Subjected to Fire

Spalling and mechanical properties of FRHPC subjected to fire were tested on notched beams. The results confirm that the internal vapor pressure is the leading reason for spalling of high-performance concrete （HPC）. At the same time, the temperature-increasing velocity and constrained conditions of concrete element also play significant roles in spalling. Steel fibers cannot reduce the risk of spalling, although they have obvious beneficial effects on the mechanical properties of concrete before and after exposure to fire. Polypropylene （PP） fibers are very useful in preventing HPC from spalling, however, they have negative effects on the strengths. By using hybrid fibers （steel fibers＋PP fibers）, both good anti-spalling performance and improved mechanical properties come true, which may provide necessary safe guarantee for the rescue work and structure repair after fire disaster.

Dynamic Mechanical Behaviour of Ultra-high Performance Fiber Reinforced Concretes

Ultra-high performance fiber reinforced concretes （UHPFRC） were prepared by replacing 60% of cement with ultra-fine industrial waste powder. The dynamic mechanical behaviour of UHPFRC with different fiber volume fraction was researched on repeated compressive impact in four kinds of impact modes through split Hopkinson pressure bar （SHPB）. The experimental results show that the peak stress and elastic modulus decrease and the strain rate and peak strain increase gradually with the increasing of impact times. The initial material damage increases and the peak stress of the specimen decreases from the second impact with the increasing of the initial incident wave. Standard strength on repeated impact is defined to compare the ability of resistance against repeated impact among different materials. The rate of reduction of standard strength is decreased by fiber reinforcement under repeated impact. The material damage is reduced and the ability of repeated impact resistance of UHPFRC is improved with the increasing of fiber volume fraction.

THE EFFECT OF POLYMER IN STEEL FIBER REINFORCED CEMENT COMPOSITES

Three kinds of polymers, polymethyl acrylate emulsion (POLYVINYLformal solution (PV- FO), styrene acrylate copolymer emulsion (SA)are chosen To study the effect of polymer in steel fiber rein forcedce- Ment composites (SFRCC). The experimental results show That thebonding properties in SFRCC are remarkably im- Proved after theaddition of three kinds of polymer.

Fiber-reinforced Mechanism and Mechanical Performance of Composite Fibers Reinforced Concrete

To understand the enhancing effect and fiber-reinforced mechanism of composite fibers reinforced cement concrete, the influences of composite fibers on micro-cracks and the distribution of composite fibers were evaluated by optical electron micrometer(OEM) and scanning electron microscope(SEM). Three kinds of fiber, such as polyacrylonitrile-based carbon fiber, basalt fiber, and glass fiber, were used in the composite fibers reinforced cement concrete. The composite fibers could form a stable structure in concrete after the liquid-phase coupling treatment, gas-liquid double-effect treatment, and inert atmosphere drying. The mechanical properties of composite fibers reinforced concrete(CFRC) were studied by universal test machine(UTM). Moreover, the effect of composite fibers on concrete was analyzed based on the toughness index and residual strength index. The results demonstrated that the composite fibers could improve the mechanical properties of concrete, while the excessive amount of composite fibers had an adverse effect on the mechanical properties of concrete. The composite fibers could significantly improve the toughness index of CFRC, and the increment rate is more than 30%. The composite fibers could form a mesh structure, which could promote the stability of concrete and guarantee the excellent mechanical properties.

High-Performance and Multifunctional Cement-Based Composite Material

Concrete is a continuously evolving material, and even the definition of high-performance concrete has changed over time. In this paper, high-performance characteristics of concrete material are considered to be those that support the desirable durability, resilience, and sustainability of civil infrastructure that directly impact our quality of life. It is proposed that high-performance material characteristics include tensile ductility, autogenous crack-width control, and material “greenness.” Furthermore, smart functionalities should be aimed at enhancing infrastructure durability, resilience, and sustainability by responding to changes in the surrounding environment of the structure in order to perform desirable functions, thus causing the material to behave in a manner more akin to certain biological materials. Based on recent advances in engineered cementitious composites (ECCs), this paper suggests that concrete embodying such high-performance characteristics and smart multifunctionalities can be designed, and holds the potential to fulfill the expected civil infrastructure needs of the 21st century. Highlights of relevant properties of ECCs are provided, and directions for necessary future research are indicated.

Effects of Fiber Distribution and Content on Performance of Engineered Cementitious Composite (ECC)

The 21 dog-bone specimens with different fiber contents and fiber distribution (random chopped fiber or directional continuous filament fiber bundles) were designed and tested under uniaxial tension using domestic PVA (polyvinyl alcohol) fiber.High fiber content exerted positive influences on cracking stress,peak stress and deformation capacity of specimens with random chopped fiber,compared with the decrease shown in cracking stress of specimens containing directional fiber bundles.There were multiple cracks in specimens containing directional fiber bundles,while only 1-2 typical cracks could be shown in chopped fiber specimens after being broken.Random chopped fiber connected more closely with matrix compared with that only part of fiber bundles could contact with matrix.Double-fold line model and parabolic model could be used simultaneously to fit well with the uniaxial tension constitutive relations of engineered cementitious composite (ECC).Although the performance of PVA produced in China can not reach to the same level of those from Japan,there exists certain practical value in engineering according to its contribution to deformability of structure.

Behavior of High Performance PVA Fiber Reinforced Cement Composites in Triaxial Compression

Based on an extensive experimental program,the paper studies the behavior of HPFRCC under triaxial compression. The experimental parameters are lateral confining pressure and PVA fiber content by volume. The test results indicate that ultimate strength and peak strain are significantly improved with the increases of confining pressure. The confining effect introduced by the fibers becomes minor in triaxial compression tests,where there is relatively high external confining pressure. The axial stress-strain curves with different confining pressure and different PVA fiber content by volume are obtained. Lateral confining pressure constraints the lateral expansion of HPFRCC,so there is a big plastic deformation with its ultimate strength improved. At lower confining pressure,PVA fiber content by volume has some effect on the decreased section of stress-strain curve. According to test results,the paper establishes formula of confining pressure with ultimate strength and axial peak strain respectively.

Uniaxial Compressive Properties of Ultra High Toughness Cementitious Composite

Uniaxial compression tests were conducted to characterize the main compressive performance of ultra high toughness cementitious composite （UHTCC） in terms of strength and toughness and to obtain its stress-strain relationships. The compressive strength investigated ranges from 30 MPa to 60 MPa. Complete stress-strain curves were directly obtained, and the strength indexes, including uniaxial compressive strength, compressive strain at peak stress, elastic modulus and Poisson＇s ratio, were calculated. The comparisons between UHTCC and matrix were also carried out to understand the fiber effect on the compressive strength indexes. Three dimensionless toughness indexes were calculated, which either represent its relative improvement in energy absorption capacity because of fiber addition or provide an indication of its behavior relative to a rigid-plastic material. Moreover, two new toughness indexes, which were named as post-crack deformation energy and equivalent compressive strength, were proposed and calculated with the aim at linking up the compressive toughness of UHTCC with the existing design concept of concrete. The failure mode was also given. The study production provides material characteristics for the practical engineering application of UHTCC.

RESEARCH ON THE HIGH PERFORMANCE COMPOSITE ROAD CONCRETE

Ordinary concrete presents short service life when used for building and repairing high-grade road with heavy traffic due to its large brittleness, poor bending flexibility and serious shrinkage on drying. In this paper, a new kind of high performance concrete has been designed by means of combination of organic, inorganic material as well as metal material. The research and application have shown that this new concrete can significantly counteract the deficiency of ordinary concrete and give excellent mechanical properties and pavement performances. The application of this new kind of concrete is of great social and economic significance.

麻纤维增强改性环氧树脂复合材料声学性能研究

为验证麻纤维增强改性环氧树脂复合材料的声学性能,探讨植物纤维改性材料制备某类乐器的可行性,以亚麻、黄麻、苎麻等麻纤维材料为例,制备了几种不同麻纤维增强改性环氧树脂材料,以增强改性环氧树脂材料代替木材制作打击乐器,采用自由振动方法对打击乐器的声学性能进行测试。结果表明:黄麻、苎麻增强改性后的环氧树脂基复合材料声学性能各占优势,与一般的枫木相比力学性能更好,但综合声学性能尚无法达到天然枫木的水平。

BFRP筋与超高性能纤维混凝土黏结性能试验研究

为探究玄武岩纤维增强复合材料(BFRP)筋与超高性能纤维混凝土(UHPFRC)之间的黏结性能,通过中心拉拔试验,对BFRP-UHPFRC试件破坏模式、黏结-滑移曲线进行分析,且探讨了筋材直径、单一纤维及钢-PVA混杂纤维对黏结强度的影响。结果表明,试件破坏模式包括BFRP筋拔出破坏与拉断破坏。BFRP筋直径的增大将导致黏结强度降低。随着单一纤维掺量增加,黏结强度呈先增大后减小的趋势。而相较于单一纤维,钢-PVA混杂纤维显著提高了试件的黏结强度,当掺入1%钢纤维和0.5%PVA纤维时,黏结强度最高(25.35 MPa)。此外,通过灰狼算法优化的支持向量回归模型实现对黏结强度的预测,预测值与实际值拟合较好。

LLDPE/碳纤维网复合膜的制备及性能

为了提高线型低密度聚乙烯(LLDPE)的拉伸强度和模量,将碳纤维(CF)梳理成均匀的碳纤维网,将其作为增强材料与LLDPE复合制备LLDPE/CF复合膜,综合利用热失重分析(TG)、扫描示差量热分析(DSC)、扫描电子显微镜(SEM)及拉伸测试等手段分析碳纤维网含量对复合膜结构及性能的影响。结果表明:与LLDPE膜相比,LLDPE/CF复合膜的拉伸强度和杨氏模量显著提高并随碳纤维网含量增加而增大,当碳纤维网质量分数仅为1%时,拉伸强度从10.6MPa提高到28.7MPa,提高了171%,杨氏模量由75MPa增大到1119MPa,约提高到原来的15倍;碳纤维网的引入有利于LLDPE/CF复合膜热稳定性能的提高,当碳纤维网含量仅为1%时,LLDPE/CF的初始热分解温度和最大热分解速率温度与LLDPE相比分别提高了21℃和11℃;碳纤维网的引入促进了LLDPE分子链的结晶,使LLDPE/CF复合膜的结晶度增大,有利于拉伸强度和模量提高;SEM结果显示碳纤维网与LLDPE基体间的界面结合较强,有利于力学性能的提高。研究成果可为高性能聚合物/碳纤维复合材料的制备提供实验依据和理论指导价值。

部分充填式窄幅钢箱-UHPC组合梁抗裂性能

为研究部分充填式窄幅钢箱-UHPC组合梁的抗裂性能,开展了4根不同钢纤维掺量的部分充填式窄幅钢箱-UHPC组合梁与1根部分充填式窄幅钢箱-NC组合梁静力加载试验。试验表明:在负弯矩作用下,部分充填式窄幅钢箱-UHPC组合梁裂缝呈现数量多、短小且密集的特点;同等配筋率的条件下,不同钢纤维掺量(0、1%、2%和3%)部分充填式窄幅钢箱-UHPC组合梁与部分充填式窄幅钢箱-NC组合梁相比,在弹性阶段其刚度明显提高,最大裂缝宽度随钢纤维掺量的增加而减少,开裂强度分别提高了36.0%、48.8%、82.0%和112.0%,UHPC显著提高了组合梁的抗裂性能;可以参考按照JTG 3362—2018中裂缝宽度式乘以0.8的修正系数来计算部分充填式窄幅钢箱-UHPC组合梁裂缝宽度。

玻璃纤维增强聚合物管约束高强混凝土柱轴压试验研究

为研究玻璃纤维增强聚合物管约束高强混凝土柱的轴压性能,设计了6个不同长细比的试件并对其进行了轴心受压试验,分析了其破坏过程及破坏形态、承载力、位移、荷载-位移曲线、骨架曲线、荷载-应变曲线。研究表明:玻璃纤维增强聚合物管约束混凝土柱轴压承载性能优异,随着长细比的减小,试件的轴压承载力提升显著;加载后期,该组合结构的破坏模式为玻璃纤维增强聚合物管发生环向破坏,内部混凝土被压溃;玻璃纤维增强聚合物空管轴压承载力相对较低,破坏时脆性特征明显;随着长细比的减小,玻璃纤维增强聚合物管约束高强混凝土柱的承载力和刚度逐步增加,长细比对结构的承载能力影响显著。研究结果对玻璃纤维增强聚合物管约束高强混凝土柱的理论研究和工程应用具有一定的指导意义。

FRP约束UHPC圆形短柱轴心受压性能研究

为研究纤维增强复合材料(FRP)种类、FRP层数和钢纤维体积掺量对超高性能混凝土(UHPC)圆形短柱轴压性能的影响,对21个FRP约束UHPC圆形短柱进行轴心受压试验,分析试件的失效破坏特征及受力机理,研究各参数对试件极限强度和极限应变的影响规律.研究结果表明:FRP层数的增加可以提高UHPC圆形短柱的极限强度,试件C12、C22、C32的极限强度比C11、C21、C31分别提高了17.8%、25.4%、23.4%;钢纤维体积掺量的增加可以使UHPC圆形短柱的极限强度和极限应变得到提高,并可以在一定程度上改善试件的脆性,试件C31的极限强度和极限应变比试件C21分别提高了2.9%和15.1%,比试件C11分别提高了4.7%和50%;在FRP层数和钢纤维体积掺量相同的情况下,碳纤维增强复合材料(CFRP)对圆形短柱极限强度的改善程度明显优于玻璃纤维增强复合材料(GFRP),试件C11、C12和C13的极限强度比试件G11、G12和G13的分别提高了9.7%、7.8%和7.2%;考虑钢纤维的约束影响,提出FRP约束UHPC圆形短柱的抗压强度和极限应变的计算模型,并进一步给出FRP约束UHPC的本构模型.

浅谈建筑结构加固工艺

我国在基础建设快速发展的阶段,进一步加大了对基础设施建设的投入,从而加快了建筑业的发展,充分发挥国家科技力量的支撑作用,相继修建了各种类型的道路、桥梁、高楼、会展中心、重大水利工程等。由于受到自然灾害、空气影响等,这些建筑的结构往往出现过早老化的情况。据相关统计数据显示,全国城镇需要开展加固工作的民用建筑有30亿平方米,其中亟待修复加固处理的建筑有10亿平方米。如何对这些老旧建筑检测加固,需要进行研究探讨。