Effects of rotor and stator geometry on dissolution process and power consumption in jet-flow high shear mixers

The jet-flow high shear mixer(JF-HSM)is a new type of intensified equipment with special configurations of the rotor and the stator.The mass transfer property and power consumption were studied in the solid-liquid system for a series of JF-HSMs involving different configuration parameters,such as rotor diameter,rotor blade inclination,rotor blade bending direction,stator diameter,and stator bottom opening diameter.The flow characteristics were examined by computational fluid dynamic simulations.Results indicate that the turbulent power consumption of the JF-HSM is affected by the change in rotor blade inclination and stator bottom opening.With the increase in the shear head size and the change in the rotor into a backward-curved blade,the solid-liquid mass transfer rate can be remarkably increased under the same input power.Dimensionless correlations for the mass transfer coefficient and power consumption were obtained to guide the scale-up design and selection of such a new type of equipment to intensify the overall mixing efficiency.

Micromixing performance of the teethed high shear mixer under semi-batch operation

Semi-batch operated reaction processes are necessary for some competitive reaction systems to achieve a desirable process selectivity and productivity of fine chemical products.Herein the structural and operating parameters of the teethed high shear mixers were adjusted to study the micromixing performance in the semi-batch operated system,using the Villermaux/Dushman reaction system.The results indicate that the rising of the rotor speed and the number of rotor teeth,the decrease of the width of the shear gap and the radial distance between the feed position and the inner wall of stator can enhance the micromixing level and lead to the decrease of the segregation index.Additionally,computational fluid dynamics calculations were carried out to disclose the evolution of the flow pattern and turbulent energy dissipation rate of the semi-batch operated high shear mixer.Furthermore,the correlation was established with a mean relative error of 8.05%and R^(2)of 0.955 to fit the segregation index and the parameters studied in this work,which can provide valuable guidance on the design and optimization of the semi-batch operated high shear mixers in practical applications.

Ni-Al mixed metal oxide with rich oxygen vacancies: CO methanation performance and density functional theory study

Ni-Al mixed metal oxides have been successfully prepared by high shear mixer(HSM)and coprecipitation(CP)methods for low temperature CO methanation.In this work,Ni-Al(HSM-CP)catalyst presented small Ni crystallite size and high surface area,which all contribute to the methanation reaction at low temperature conditions.The obtained Ni-Al(HSM-CP)sample exhibited a mass of defective oxygen,thereby accelerating the dissociation of CO and ultimately increasing the activity of the catalyst.Ni-Al(HSM-CP)catalyst offered the best activity with CO conversion=100%and CH_(4) selectivity=93%at 300℃,and the CH_(4) selectivity can reach 81.8%at 200℃.In situ Fourier transform infrared spectroscopy and density functional theory show that CHO and COH intermediates with lower activation energy barriers are produced during the reaction,and hydrogen-assisted carbon–oxygen bond scission is more favorable.