Friction of Alloys at High Temperature

A brief review is given about the friction and wear properties of high temperature alloys. Above a critical temperature, if the oxide becomes ductile, it will flow over the surface and prevent metal-to-metat contact. In order to study the tribology of oxide lubrication. a series of tests were carried out using Cu(ReO4)2 as a lubricant. The effects of time. Surface finish. substrates. load and temperature were investigated. A mechanism of lubrication is proposed in which the surface slip predominates along with mechanical attachment of oxide to the surface.

Phase Transformation and Thermal Stability of Aged Ti-Ni-Hf High Temperature Shape Memory Alloys

The use of Ni-rich TiNiHf alloys as high temperature shape memory alloys （SMAs） through aging has been presented. For Ni-rich Ti80-xNixHf20 alloys, their phase transformation temperatures are averagely increased more than 100 K by aging at 823 K for 2 h. Especially for the alloys with Ni-content of 50.4 at. pct and 50.6 at. pct, their martensitic transformation start temperatures （Ms） are more than 473 K after aging. TEM observation confirmed that some fine particles precipitate from the matrix during aging. The aged Ni-rich TiNiHf SMAs show the better thermal stability of phase transformation temperatures than the solutiontreated TiNiHf alloys. The fine particles precipitated during aging should be responsible for the increase of phase transformation temperatures and its high stability.

Effect of yttrium on microstructure and mold filling capacity of a near-α high temperature titanium alloy

The addition of rare earth yttrium(Y) can improve the performances of high temperature titanium alloys,such as the tensile ductility,thermal stability and creep property,etc.However,few studies on the effect of Y on the castability of titanium alloys have been carried out,which is significant to fabrication of thin-walled complex titanium castings by investment casting.In this study,the microstructure and mold filling capacity of a Ti-1100 alloy with different Y additions(0,0.1wt.%,0.3wt.%,0.5wt.% and 1.0wt.%) were investigated systematically through investment casting experiments,and the casting experiments were carried out in a centrifugal titanium casting machine.The microstructures of the alloy were observed via the optical microscopy,scanning electron microscopy and transmission electron microscopy.The mold filling capacity was tested by using of a grid pattern and was evaluated by the number of segments completely filled by the cast alloy.The results indicate that the grain size is decreased and the mold filling capacity is improved significantly with increasing the addition of Y from 0 to 1.0wt.%.The average primary grain size of Ti-1100 alloy is reduced from 250 μm to 50 μm and the mold filling capacity is increased from 61.5% to 100%.Considering the potential harmful effect on tensile properties of titanium alloys due to high concentrations of Y,it is suggested that Y addition should be about 0.3wt.%.

Martensite Aging Effect and Thermal Cyclic Characteristics in Ti-Pd and Ti-Pd-Ni High Temperature Shape Memory Alloys

The effect of thermal cycling and aging in martensitic state in Ti-Pd-Ni alloys were investigated by DSC and TEM observations. It is shown that the thermal cycling causes the decreases in M, and Af temperatures in Ti50Pd50-xNix (x=10, 20, 30) alloys, but no obvious thermal cycling effect was observed in Ti50Pd50Pd40Ni10 alloys and the aging effect shows a curious feature, i.e., the Af temperature does not saturate even after relatively long time aging, which is considered to be due to the occurrence of recovery recrystallization during aging.

Evaluation of Oxidation of Ti-Al and Ti-Al-Cr Coatings Arc-ion Plated on Ti-60 High-temperature Titanium Alloy

High-temperature titanium alloy for aeroengine compressor applications suffers from high-temperature oxidation and environmental corrosion, which prohibits long-term service of this kind alloy at temperatures above 600℃. In an attempt to tackle this problem, Ti-48Al （at. pct） and Ti-48Al-12Cr （at. pct） protective coatings were plated on the substrate of alloy Ti-60 by arc ion plating （ALP） method. Isothermal and cyclic oxidation tests were performed in static air at elevated temperatures. Phase composition, morphology of the coatings and distribution of elements were investigated by X-ray diffraction （XRD）, scanning electron microscopy （SEM） and energy dispersive X-ray analysis （EDX）. The results showed that the Ti-48Al coating exhibited good isothermal oxidation resistance during exposure at 800℃, but poorer resistance against oxidation at 900℃. By contrast Ti-48Al-12Cr coating demonstrated excellent isothermal oxidation resistance at both temperatures. Cyclic oxidation tests performed at 800℃ indicated that resistance and no spallation of coatings was observed. But both coatings demonstrated good cyclic oxidation at 900℃ only Ti-48Al-12Cr coating demonstrated excellent cyclic oxidation resistance.

Effect of Training on Two-way Shape Memory Effect and Its Stability in a Ti-Ni-Hf High Temperature Shape Memory Alloy

The Effect of the thermal cycling training under constant strain on the two-way shape memory effect (TWSME) in a Ti36l\li49Hf15 high temperature shape memory alloy (SMA) has been investigated by bending tests. The results indicated that the training procedure is beneficial to get the better TWSME. The two-way shape memory strain increases with increasing the training strain. And it decreases with increasing the training temperature. The TWSME obtained in the present alloy shows poorer stability compared with that obtained in the TiNi alloys.

Experimental investigation of high temperature thermal contact resistance with interface material

Thermal contact resistance plays a very important role in heat transfer efficiency and thermomechanical coupling response between two materials,and a common method to reduce the thermal contact resistance is to fill a soft interface material between these two materials.A testing system of high temperature thermal contact resistance based on INSTRON 8874 is established in the present paper,which can achieve 600 C at the interface.Based on this system,the thermal contact resistance between superalloy GH600 material and three-dimensional braid C/C composite material is experimentally investigated,under different interface pressures,interface roughnesses and temperatures,respectively.At the same time,the mechanism of reducing the thermal contact resistance with carbon fiber sheet as interface material is experimentally investigated.Results show that the present testing system is feasible in the experimental research of high temperature thermal contact resistance.

Influence of Nb Ion Im plantation on Oxidation Resistance of High Tem perature Titaniu m Alloy at 650 ℃

The oxidation rate of a high temperature titanium alloy in air at 650℃ could be decreased significantly by means of ion implantation of 3×10 16 and 3×10 17 ions/cm 2 Nb. The microstructure and alloy elements distribution in the oxidation scale of unimplanted and Nb implanted titanium alloy were investigated by using SEM, XRD and AES. The addition of Nb could reduce the number of point defects and decrease the solubility of oxygen in the alloy substrate. Therefore, the oxidation resistance of the alloy in air at 650℃ is remarkably improved.

Microstructure and properties of novel quinary multi-principal element alloys with refractory elements

Five equiatomic alloys(Ti Zr Hf VNb, Ti Zr Hf VTa, Ti Zr Nb Mo V, Ti Zr Hf Mo V and Zr Nb Mo Hf V) composed of five elements with high melting temperature, respectively were prepared by arc-melting to develop a novel high temperature alloy. The five alloys exhibit different dendritic and interdendritic morphologies. The Ti Zr Hf VNb, Ti Zr Hf VTa and Ti Zr Nb Mo V alloys formed disordered solid solution phases with body-centered cubic structure, and exhibited high compressive strength and good plasticity. The Ti Zr Hf Mo V and Zr Nb Mo Hf V alloys are composed with Laves phase(Hf Mo2) and disordered solid solution phases with body-centered cubic structure. The Ti Zr Hf Mo V and Zr Nb Mo Hf V alloys are harder and more brittle than the other three alloys due to the existence of hard and brittle Laves phases. At high temperatures, the strength decreases to below 300 MPa for the Ti Zr Hf VNb and Ti Zr Hf Mo V alloys. Solution strengthening is the primary strengthening mechanism of the Ti Zr Hf VNb, Ti Zr Hf VTa and Ti Zr Nb Mo V alloys, and brittle Laves phase is the main cause for the low ductility of the Ti Zr Hf Mo V and Zr Nb Mo Hf V alloys.

Effects of Composition and Thermal Cycle on Transformation Behaviors,Thermal Stability and Mechanical Properties of CuAlAg Alloy

The phase transformation behavior, mechanical properties, and the thermal stability of CuAlAg alloy were studied and minor rare earth (0.1 wt pct La+Ce) was added to improve the mechanical property of the studied alloy. It was found that Ag addition in the CuAl binary alloy can improve the stability of martensitic transformation and high Al content leads to the disappearing of martensitic transformation. The tensile strength and strain of the Cu-10.6AI-5.8Ag (wt pct) alloy were measured to be 383.5 MPa and 0.86%, respectively. With rare earth addition, the tensile strain increased from 0.86% to 1.47%. The CuAlAg alloy did not exhibit martensitic transformation on the second heating process. Its poor thermal stability still needs to be improved.

A New Dispersion-strengthening Phase in an Aged RST Al-8Fe-2Mo-2Zr-2Nd-0.7Ti-1.6Si Alloy

An effective dispersion-strengthening phase in Al-8Fe-2Mo-2Zr-2Nd-0.7Ti-1.6Si alloy was identified to be an aged precipitate phase with possible chemical stoichiometry of Al_(20)(Ti,Mo)_2 Nd and fcc crystal structure with a_o=1.455 nm.The structure was determined to be Fm3m space group.

MICROSTRUCTURE AND MECHANICAL PROPERTIES OF RAPIDLY SOLIDIFIED Al－Fe BASED ALLOYS

The effects of additions of Ti and W on microstructure and mechanical properties of rapidly solidified Al-Fe-V-Si alloys were investigated. Alloy powders were produced by the centrifugal rotary atomization process. After atomization, powders were screened to various mesh sizes to see the effect of powder size on the mechanical properties.These Powders were consolidated into billets using conventional powder metallurgy process, and then extruded into bar form.Microstructural analysis shows that the W addition results in the heterogeneous microstructure.On the other hand, the Ti addition refines the microstructure.Alloy containing both Ti and W has the highest thermal stability of the dispersoid. These variations in the microstructure are well reflected in the mechanical properties in that the Ti containtng alloys (with or without W) have the higher strength and ductility than the W containing alloy. It also shows that the alloys made of the coarser powders have better combinations of strength and ductility than those made of the finer powders.

Tensile ductility improvement of AlSi9Cu1 alloy by chemical composition optimization

Diesel engines, characterized by higher breakout pressure and compression ratio in comparison with gasoline engines, require particularly elevated tensile properties for their engine parts. In order to maintain both high strength and high ductility in the cylinder head, i.e., to obtain higher percent elongation without further reducing the tensile strength, Al Si9Cu1 alloy was used to prepare the cylinder head in an aluminum diesel engine. At the same time, the effect of different modification elements, Na or Sr, and Fe content on the reduction of secondary dendrite arm spacing(SDAS) was discussed, and the design of T7 heat treatment parameters were analyzed in order to improve the tensile ductility. The result shows:(1) The SDAS is as small as 18±3 μm for the Sr modified alloy.(2) The percent elongation of the alloy with Sr modification increases by 66.7% and 42.9%, respectively, compared with the unmodified alloy and the alloy with Na modification.(3) Lower Fe content alloy(0.10%) gives good results in percent elongation compared to the alloy with higher Fe content(0.27%); in particular, after Sr modification and T7 heat treatment, the elongation of over 5% is obtained.

Microstructural evolution and FCC twinning behavior during hot deformation of high temperature titanium alloy Ti65

Although the development of titanium alloys with working temperatures above 600?C faces enormous difficulties and challenges,the related research has not stopped.In the present work,detailed analyses on microstructure evolution and hot deformation behavior of a new temperature resistant 650?C titanium alloy Ti65 were investigated from micrometer scale to nanometer scale.The results revealed that lamellarαgrains gradually fragmentized and spheroidized during theα+βphase region compression and the orientation of the c-axis ofαgrains gradually aligned to radial directions,forming two high Schmid factors(SFs)value texture eventually with the increase of strain to 0.7.Moreover,there were some strengthening characters in theα+βphase region such as lenticularαsand nano silicide(TiZr)6 Si3.In theβphase region,fine equiaxed dynamic recrystallized(DRX)βgrains were formed.Besides,the variant selection ofαm′artensite followed Burgers orientation relationship during the compression process.The main deformation mechanisms of theα+βphase region were dislocation slip and orientation dependent spheroidization.Whereas,the deformation process in theβphase region was controlled byβgrain DRX.Interestingly,many nano scale FCC twins were generated at the interface ofαl′ath during deforming in theβphase region,which was firstly observed in Ti65 alloy.

Precipitation and coarsening kinetics of H-phase in NiTiHf high temperature shape memory alloy

Precipitate hardening is the most easiest and effective way to enhance strain recovery properties in NiTiHf high-temperature shape memory alloys.This paper discusses the precipitation,coarsening and age hardening of H-phase precipitates in Ni_(50)Ti_(30)Hf_(20)alloy during isothermal aging at temperatures between 450℃and 650℃for time to 75 h.The H-phase mean size and volume fraction were determined using transmission electron microscopy.Precipitation kinetics was analyzed using the Johnson-Mehl-Avrami-Kolmogorov equation and an Arrhenius type law.From these analyses,a Time-Temperature-Transformation diagram was constructed.The evolution of H-phase size suggests classical matrix diffusion limited Lifshitz-Slyozov-Wagner coarsening for all considered temperatures.The coarsening rate constants of H-phase precipitation have been determined using a modified coarsening rate equation for nondilute solutions.Critical size of H-phase precipitates for breaking down the precipitate/matrix interface coherency was estimated through a combination of age hardening and precipitate size evolution data.Moreover,time-temperature-hardness diagram was constructed from the precipitation and coarsening kinetics and age hardening of H-phase precipitates in Ni_(50)Ti_(30)Hf_(20)alloy.

Microstructure and tensile properties of Ti-62421S alloy plate with different annealing treatments

Ti-62421S （Ti-6A1-2Sn-4Zr-2Nb-lMo-0.2Si） is a novel short-time using high-temperature titanium alloy. The effects of annealing on microstructure and tensile properties of Ti-62421S alloy plate were studied through optical microscopy （OM）, electron probe microanalysis （EPMA）, transmission electron microscopy （TEM）, and tensile tests. The results show that, with annealing tem- perature increasing, the volume fraction of primary α（αp）- phase decreases while that of transformed β（βt）-structure and secondary α （αs）-phase increases. The room-temperature strength and plasticity are insensitive to annealing temperature. However, with annealing temperature increasing, the tensile strength decreases at 550℃, while increases at 600 and 650℃ instead. It is suggested that, at 550℃, the strengthening mechanism is mainly boundary strengthening and the biggest contributor is ap-phase by providing αp/β-boundary area. Above 600 ℃, the strengthening mechanism is grain strengthening, where αs-phase strengthens the β-phase.

Optimization of thermal processing parameters of Ti555211 alloy using processing maps based on Murty criterion

Isothermal compression testing of Ti555211 titanium alloys was carried out at deformation temperatures from 750 to 950 °C in 50 °C intervals with a strain rate of0.001-1.000 s^（-1）. The high-temperature deformation behavior of the Ti555211 alloy was characterized by analysis of stress-strain behavior, kinetics and processing maps. A constitutive equation was formulated to describe the flow stress as a function of deformation temperature and strain rate, and the calculated apparent activation energies are found to be 454.50 and 207.52 k J mol^（-1）in the a b-phase and b-phase regions, respectively. A processing map based on the Murty instability criterion was developed at a strain of 0.7. The maps exhibit two domains of peak efficiency from 750 to 950 °C. A ＊60 % peak efficiency occurs at 800-850 °C/0.001-0.010 s^（-1）. The other peak efficiency of ＊60 % occurs at C950 °C/0.001-0.010 s^（-1）, which can be considered to be the optimum condition for high-temperature working of this alloy.However, at strain rates of higher than 1.000 s^（-1）and deformation temperatures of 750 and 950 °C, clear process flow lines and bands of flow localization occur in the hightemperature deformation process, which should be avoided in Ti555211 alloy hot processing. The mechanism in stability domain and instability domain was also discussed.

Fabrication of (Ti,Hf)-rich NiTiHf Alloy Using Graphitic Mold and Crucible

In this research, fabrication of a （Ti,Hf）-rich NiTiHf alloy by using vacuum induction melting （VIM） process and a graphitic crucible was investigated. For this purpose, casts with the nominal composition of Ni49Ti38Hf15 were prepared in graphitic crucible and mold. Optical microscopy （OM）, scanning electron microscopy （SEM）, energy dispersive X-ray spectroscopy （EDS）, X-ray diffraction （XRD）, and differential scanning calorimetry （DSC） tests were employed to characterize the samples. Results demonstrated that microstructure of the first cast was composted of a B2 austenite phase as well as a great amount of two differently formed （Ti,Hf）C carbides. Moreover, no austenite ＊-＊ martensite transformation peak was detected in the DSC curve of this sample, indicating a drastic decline in the transformation temperatures. In the succeeding cast, however, owing to the formation of carbide layers on the inner surfaces of the graphitic crucible and mold during the initial casting process, the amounts of carbides decreased remarkably. This cast exhibited transformation temperatures above 100℃, while XRD pattern denoted the presence of B19t monoclinic martensite phase at room temperature. All in all, results confirmed that VIM process using graphitic mold and crucible can be considered as an appropriate method for the fabrication of （Ti,Hf）-rich NiTiHf high temperature shape memory alloys.

Tailoring the microstructure,martensitic transformation and strain recovery characteristics of Ti-Ta shape memory alloys by changing Hf content

In the present work,the microstructure features,martensitic transformation,mechanical properties and strain recovery characteristics of Ti-Ta based shape memory alloys were tailored by changing Hf contents.The singleα"martensite phase was dominated in Ti-Ta alloy with 2 at.%H f.Upon Hf content exceeded2 at.%,βphase started to appear.Moreover,the amount ofβphase gradually increased with Hf content increasing.The martensitic transformation temperatures continuously decreased with the increased Hf content,which was attributed to the rising of valence electron concentration.Meanwhile,Hf addition improved the thermal cycling stability of Ti-Ta alloys due to the suppression ofωprecipitation.The yield stress of Ti-Ta based alloys firstly decreased and then increased with Hf content increasing.In addition,the completely recoverable strain of 4%can be obtained in Ti-Ta alloy with 6 at.%Hf as a consequence of the higher critical stress for dislocation slip.Besieds,the Ti-Ta based alloy containing 8 at.%Hf had the superior superelasticity behavior with the fully recoverable strain of 2%at room temperature.

Characteristics of Oxidation and Oxygen Penetration of Alloy 690 in 600°C Aerated Supercritical Water

The oxide films formed on Alloy 690 exposed to 600 ℃ supercritical water were characterized using mass measurement, X-ray diffraction. Raman spectroscopy, scanning electron microscopy equipped with energy dispersive X-ray spectroscopy and X-ray photoelectron spectroscopy. It was found that the mass gain of the alloy in supercritical water decreased with increasing exposure time. The oxide films have a double-layer structure, with an inner layer rich in Cr and outer layer rich in Ni and Fe after short time and long time exposure. The penetration of the oxide along the grain boundaries was observed, and the penetration depth increased with increasing exposure time. The grain boundaries and voids are the short-path of oxygen diffusion into the metal.