The AIN ceramics with Y2O3 is prepared by hot-pressing. The phase compositions and their distributions are determined by X-ray, SEM and EPA. Both the relation between bend strength and temperature and the relation bet...The AIN ceramics with Y2O3 is prepared by hot-pressing. The phase compositions and their distributions are determined by X-ray, SEM and EPA. Both the relation between bend strength and temperature and the relation between bend strength and oxidation time in 1300℃ air are investigated. It is found that the bend strength decreases slightly with the increasing of temperature below 1300℃ and decreases violently within 1300 ~ 1500℃ . The samples are oxidized in 1300℃ air and their strength decreases with the increasing of oxidation time. The fracture mechanisms of AIN ceramics with Y2O3 at different temperature and after being oxidized in 1300℃ air are discussed.展开更多
Fe-Cr-Mn(W, V) austenite steels used as low radioactive structural materialsin fusion reactor have been investigated. The results show that the high temperature strength andthe creep fracture life of Fe-Cr-Mn(W, V) st...Fe-Cr-Mn(W, V) austenite steels used as low radioactive structural materialsin fusion reactor have been investigated. The results show that the high temperature strength andthe creep fracture life of Fe-Cr-Mn(W, V) steels can be effectively improved through (C+N)complex-strengthening, so can be the high temperature ductility. The strength and ductility of thesteels are superior to that of SUS316 steels and JPCAS below 673 K. The relationship betweenstrength, ductility and the formation temperature is related to the evolution of deformationmicrostructure. The fracture and microstructure observation above 673 K indicates that the main wayto further improve ductility at high temperature is the control of carbide coarsening at the grainboundaries.展开更多
In the past half century China has developed and formed her own system ofhigh temperature materials for power, automobile and aero-engine industries in the temperature rangefrom 550 deg C to 1100 deg C. These high tem...In the past half century China has developed and formed her own system ofhigh temperature materials for power, automobile and aero-engine industries in the temperature rangefrom 550 deg C to 1100 deg C. These high temperature materials include heat-resisting steels,iron-base, nickel-iron-base and nickel-base superalloys. Some achievements - in high temperaturestrength study, new technologies and new alloy development are also discussed.展开更多
18CrNbTi ferritic stainless steel is a low-cost material mainly used for the fabrication of manifolds, which usually work at temperatures below 950℃. With the development of engine technology, exhaust manifolds tend ...18CrNbTi ferritic stainless steel is a low-cost material mainly used for the fabrication of manifolds, which usually work at temperatures below 950℃. With the development of engine technology, exhaust manifolds tend to work above 1 000 ℃ and this may be even higher in the future. For developing a new kind of steel to satisfy these requirements,the effects of tungsten (W)addition on the high-temperature strength and oxidation resistance of 18CrNbTi ferritic stainless steel are discussed in this study. The test results show that W enhances high-temperature strength at 1 000 ℃ and significantly improves oxidation resistance. However, W addition tends to degrade oxide layer adhesion,causing spalling during alternate hot and cold conditions.展开更多
High temperature compressive strength is one of the most important performances of resin sand; its value directly concerns the quality of castings. In order to seek the best testing method of resin sand high temperatu...High temperature compressive strength is one of the most important performances of resin sand; its value directly concerns the quality of castings. In order to seek the best testing method of resin sand high temperature compressive strength, a self-developed instrument was used to carry out experiments, and the sample shape and size were designed and studied. The results show that a hollow cylinder sample can reflect the strength difference of different resin sands better than a solid cylinder sample, and its data is stable. The experiments selected Φ20/5×30 mm as the size of the hollow cylinder samples. The high temperature compressive strengths of phenol-formaldehyde resin coated sand, furan resin self-setting sand, and TEA resin sand were each tested. For the resin sand used for cast steel and cast iron, 1,000 oC was selected as the test temperature; for the resin sand used for cast non-ferrous al oy, 800 oC was selected as the test temperature; and for all the resin sand samples, 1 min was selected as the holding time. This testing method can truthfully reflect the high temperature performance of three kinds of resin sand; it is reproducible, and the variation coefficients of test values are under 10%.展开更多
In order to enhance the high-temperature stress rupture strength of brazing seam by heat treatment, it was diffusion treated, then solution heat treated, and finally aging treated. The microstructure of brazing seam e...In order to enhance the high-temperature stress rupture strength of brazing seam by heat treatment, it was diffusion treated, then solution heat treated, and finally aging treated. The microstructure of brazing seam especially morphology of gamma ' phase and boride was observed and the strength of brazing seam was measured in this process. The results show that heat treatment can enhance high-temperature stress rupture strength by improving the microstructure of brazing seam. The strength of brazing seam after solution heat treatment decreases in comparison with that only after diffusion treatment while aging treatment after solution heat treatment increases the strength of brazing seam.展开更多
Trace rare earth elements were used in order to strengthen the Sn60 Pb40 solder alloy. The experimental results show that the high temperature tensile strength of near eutectic Sn60 Pb40 solder alloy is increased b...Trace rare earth elements were used in order to strengthen the Sn60 Pb40 solder alloy. The experimental results show that the high temperature tensile strength of near eutectic Sn60 Pb40 solder alloy is increased by about 70% after adding trace rare earth elements. Analysis shows that the high affinity between rare earth element and Sn leads to the variation of contact angle at the three phase junction of S/L interface during eutectic growth and further changes the Pb concentration at the S/L interface needed for coupled eutectic growth. Thus the eutectic microstructure can directly grow upon the primary Pb rich phase and the formation of coarse Sn rich halo is suppressed. Therefore homogeneous metallurgical microstructure can be obtained.展开更多
During high speed machining in the field of manufacture,chip formation is a severe plastic deformation process including large strain,high strain rate and high temperature.And the strain rate in high speed cutting pro...During high speed machining in the field of manufacture,chip formation is a severe plastic deformation process including large strain,high strain rate and high temperature.And the strain rate in high speed cutting process can be achieved to 105 s^(-1).30CrMnSiNi2Asteel is a kind of important high-strength low-alloy structural steel with wide application range.Obtaining the dynamic mechanical properties of30CrMnSiNi2Aunder the conditions of high strain rate and high temperature is necessary to construct the constitutive relation model for high speed machining.The dynamic compressive mechanical properties of30CrMnSiNi2Asteel were studied using split Hopkinson pressure bar(SHPB)tests at 30-700°C and3000-10000s^(-1).The stress-strain curves of 30CrMnSiNi2Asteel at different temperatures and strain rates were investigated,and the strain hardening effect and temperature effect were discussed.Experimental results show that 30CrMnSiNi2Ahas obvious temperature sensitivity at 300°C.Moreover,the flow stress decreased significantly with the increase of temperature.The strain hardening effect of the material at high strain rate is not significant with the increase of strain.The strain rate hardening effect is obvious with increasing the temperature.According to the experimental results,the established Johnson-Cook(J-C)constitutive model of 30CrMnSiNi2Asteel could be used at high strain rate and high temperature.展开更多
Low carbon bainitic steel derives the high strength mainly from high density of dislocations rather than carbon and alloy element content, so it tends to evolve into equilibrium microstructure with low density of disl...Low carbon bainitic steel derives the high strength mainly from high density of dislocations rather than carbon and alloy element content, so it tends to evolve into equilibrium microstructure with low density of dislocations under thermal disturbance. In the present investigation, granular bainite and lath-like bainitic ferrite were produced respectively in Mo-free low-carbon steels by changing cooling rate;. It has been found that granular bainite possesses a lower strength at room temperature than bainitic ferrite, but it exhibits a slower decrease of strength with temperature increasing. Dislocation density in both granular bainite and bainitic ferrite decreases via recovery and recrystallization at high temperature. However, when reheating of bainite is carded out at temperature below 600 ℃, a long time will be needed for incubation of recrystallization, during which the hardness of bainite maintains stable. The property makes bainite, especially granular bainite, become a potential microstructure for matrix of high strength fire-resistant steel.展开更多
This study investigates the influences of brazing temperature, brazing time and braz- ing clearance on microstructures and high temperature strength of Inconel superalloy. Bonding is performed in a high vacuum furnace...This study investigates the influences of brazing temperature, brazing time and braz- ing clearance on microstructures and high temperature strength of Inconel superalloy. Bonding is performed in a high vacuum furnace using BNi-2 as filler metal. Brazing temperatures employed in this study are 1080 ℃, 1110 ℃ and 1140 ℃. Holding times at the brazing temperature are 5 min, 15 min and 45 min. At the same time, the investigated brazing clearances are 30μm, 60 μm and 100 pro. Microstructure of the brazed joints is analyzed by means of metallography, scanning electron microscope (SEM). The high temperature tensile strength and microhardness are evaluated at different brazing parameters. The results show that fracture occurs wholly within the braze metal. Deformation appears to be confined to the braze metal with the base metal, showing very little plastic deformation. Brazing time shows to play the important role in the brazing parameters. The peak of microhardness is at the centerline of braze region. Induction heating has little effect on the base materials.展开更多
Trials to develop a C-Mn-Mo-Nb type fire-resistant steel have been carried out by adopting recrystallization rolling (RCR) + air cooling (AC),two-stage rolling (TSR) + AC and RCR + water cooling (WC).Both RCR and TSR ...Trials to develop a C-Mn-Mo-Nb type fire-resistant steel have been carried out by adopting recrystallization rolling (RCR) + air cooling (AC),two-stage rolling (TSR) + AC and RCR + water cooling (WC).Both RCR and TSR followed by AC resulted in polygonal ferrite (F) + pearlite (P) microstructure,while F + bainite (B) microstructure was formed by RCR + WC.The plates with F+P microstructure show tensile strengths ≥490MPa,while those with F+B exhibit tensile strengths ≥590MPa.All the plates show favorable low yield ratios ≤ 0.75,good charpy v-notch impact property 】101J at 0℃ and satisfactory high temperature strength (≥2/3 of room temperature yield strength retained at 600℃).展开更多
In order to ensure fire-resistant property of the steel under the condition of the least molybdenum content,effects of molybdenum on microstructure and properties of the fire-resistant construction steel,specially on ...In order to ensure fire-resistant property of the steel under the condition of the least molybdenum content,effects of molybdenum on microstructure and properties of the fire-resistant construction steel,specially on high temperature strength were investigated.The results show that the room temperature and high temperature strength of the steel is enhanced due to increased Mo content but the impact toughness deteriorates at the same time.The fraction of bainite in the microstructure increases with increasing Mo content while the fractions of polygonal ferrite and pearlite decrease.Comparing with the steel of adding Nb alone,it was obvious that combined addition of Mo and Nb could provide better effect in high temperature strengthening.Addition of 0.25mass% Mo in the steel containing Nb could meet fire-resistant requirements of the construction steel and provide better economical effectiveness.展开更多
文摘The AIN ceramics with Y2O3 is prepared by hot-pressing. The phase compositions and their distributions are determined by X-ray, SEM and EPA. Both the relation between bend strength and temperature and the relation between bend strength and oxidation time in 1300℃ air are investigated. It is found that the bend strength decreases slightly with the increasing of temperature below 1300℃ and decreases violently within 1300 ~ 1500℃ . The samples are oxidized in 1300℃ air and their strength decreases with the increasing of oxidation time. The fracture mechanisms of AIN ceramics with Y2O3 at different temperature and after being oxidized in 1300℃ air are discussed.
文摘Fe-Cr-Mn(W, V) austenite steels used as low radioactive structural materialsin fusion reactor have been investigated. The results show that the high temperature strength andthe creep fracture life of Fe-Cr-Mn(W, V) steels can be effectively improved through (C+N)complex-strengthening, so can be the high temperature ductility. The strength and ductility of thesteels are superior to that of SUS316 steels and JPCAS below 673 K. The relationship betweenstrength, ductility and the formation temperature is related to the evolution of deformationmicrostructure. The fracture and microstructure observation above 673 K indicates that the main wayto further improve ductility at high temperature is the control of carbide coarsening at the grainboundaries.
文摘In the past half century China has developed and formed her own system ofhigh temperature materials for power, automobile and aero-engine industries in the temperature rangefrom 550 deg C to 1100 deg C. These high temperature materials include heat-resisting steels,iron-base, nickel-iron-base and nickel-base superalloys. Some achievements - in high temperaturestrength study, new technologies and new alloy development are also discussed.
文摘18CrNbTi ferritic stainless steel is a low-cost material mainly used for the fabrication of manifolds, which usually work at temperatures below 950℃. With the development of engine technology, exhaust manifolds tend to work above 1 000 ℃ and this may be even higher in the future. For developing a new kind of steel to satisfy these requirements,the effects of tungsten (W)addition on the high-temperature strength and oxidation resistance of 18CrNbTi ferritic stainless steel are discussed in this study. The test results show that W enhances high-temperature strength at 1 000 ℃ and significantly improves oxidation resistance. However, W addition tends to degrade oxide layer adhesion,causing spalling during alternate hot and cold conditions.
基金financially supported by the National Natural Science Foundation of China(No.51405002)
文摘High temperature compressive strength is one of the most important performances of resin sand; its value directly concerns the quality of castings. In order to seek the best testing method of resin sand high temperature compressive strength, a self-developed instrument was used to carry out experiments, and the sample shape and size were designed and studied. The results show that a hollow cylinder sample can reflect the strength difference of different resin sands better than a solid cylinder sample, and its data is stable. The experiments selected Φ20/5×30 mm as the size of the hollow cylinder samples. The high temperature compressive strengths of phenol-formaldehyde resin coated sand, furan resin self-setting sand, and TEA resin sand were each tested. For the resin sand used for cast steel and cast iron, 1,000 oC was selected as the test temperature; for the resin sand used for cast non-ferrous al oy, 800 oC was selected as the test temperature; and for all the resin sand samples, 1 min was selected as the holding time. This testing method can truthfully reflect the high temperature performance of three kinds of resin sand; it is reproducible, and the variation coefficients of test values are under 10%.
文摘In order to enhance the high-temperature stress rupture strength of brazing seam by heat treatment, it was diffusion treated, then solution heat treated, and finally aging treated. The microstructure of brazing seam especially morphology of gamma ' phase and boride was observed and the strength of brazing seam was measured in this process. The results show that heat treatment can enhance high-temperature stress rupture strength by improving the microstructure of brazing seam. The strength of brazing seam after solution heat treatment decreases in comparison with that only after diffusion treatment while aging treatment after solution heat treatment increases the strength of brazing seam.
文摘Trace rare earth elements were used in order to strengthen the Sn60 Pb40 solder alloy. The experimental results show that the high temperature tensile strength of near eutectic Sn60 Pb40 solder alloy is increased by about 70% after adding trace rare earth elements. Analysis shows that the high affinity between rare earth element and Sn leads to the variation of contact angle at the three phase junction of S/L interface during eutectic growth and further changes the Pb concentration at the S/L interface needed for coupled eutectic growth. Thus the eutectic microstructure can directly grow upon the primary Pb rich phase and the formation of coarse Sn rich halo is suppressed. Therefore homogeneous metallurgical microstructure can be obtained.
基金supported by the National High Technology Research and Development Program of China(2014AA041504)the National Natural Science Foundation of China(51605161)
文摘During high speed machining in the field of manufacture,chip formation is a severe plastic deformation process including large strain,high strain rate and high temperature.And the strain rate in high speed cutting process can be achieved to 105 s^(-1).30CrMnSiNi2Asteel is a kind of important high-strength low-alloy structural steel with wide application range.Obtaining the dynamic mechanical properties of30CrMnSiNi2Aunder the conditions of high strain rate and high temperature is necessary to construct the constitutive relation model for high speed machining.The dynamic compressive mechanical properties of30CrMnSiNi2Asteel were studied using split Hopkinson pressure bar(SHPB)tests at 30-700°C and3000-10000s^(-1).The stress-strain curves of 30CrMnSiNi2Asteel at different temperatures and strain rates were investigated,and the strain hardening effect and temperature effect were discussed.Experimental results show that 30CrMnSiNi2Ahas obvious temperature sensitivity at 300°C.Moreover,the flow stress decreased significantly with the increase of temperature.The strain hardening effect of the material at high strain rate is not significant with the increase of strain.The strain rate hardening effect is obvious with increasing the temperature.According to the experimental results,the established Johnson-Cook(J-C)constitutive model of 30CrMnSiNi2Asteel could be used at high strain rate and high temperature.
文摘Low carbon bainitic steel derives the high strength mainly from high density of dislocations rather than carbon and alloy element content, so it tends to evolve into equilibrium microstructure with low density of dislocations under thermal disturbance. In the present investigation, granular bainite and lath-like bainitic ferrite were produced respectively in Mo-free low-carbon steels by changing cooling rate;. It has been found that granular bainite possesses a lower strength at room temperature than bainitic ferrite, but it exhibits a slower decrease of strength with temperature increasing. Dislocation density in both granular bainite and bainitic ferrite decreases via recovery and recrystallization at high temperature. However, when reheating of bainite is carded out at temperature below 600 ℃, a long time will be needed for incubation of recrystallization, during which the hardness of bainite maintains stable. The property makes bainite, especially granular bainite, become a potential microstructure for matrix of high strength fire-resistant steel.
基金supported by the National Natural Science Foundation of China(No.50875160)Shanghai Leading Academic Discipline Project (No.J51402)Natural Science Foundation of Shanghai of China (No.10ZR1412900)
文摘This study investigates the influences of brazing temperature, brazing time and braz- ing clearance on microstructures and high temperature strength of Inconel superalloy. Bonding is performed in a high vacuum furnace using BNi-2 as filler metal. Brazing temperatures employed in this study are 1080 ℃, 1110 ℃ and 1140 ℃. Holding times at the brazing temperature are 5 min, 15 min and 45 min. At the same time, the investigated brazing clearances are 30μm, 60 μm and 100 pro. Microstructure of the brazed joints is analyzed by means of metallography, scanning electron microscope (SEM). The high temperature tensile strength and microhardness are evaluated at different brazing parameters. The results show that fracture occurs wholly within the braze metal. Deformation appears to be confined to the braze metal with the base metal, showing very little plastic deformation. Brazing time shows to play the important role in the brazing parameters. The peak of microhardness is at the centerline of braze region. Induction heating has little effect on the base materials.
文摘Trials to develop a C-Mn-Mo-Nb type fire-resistant steel have been carried out by adopting recrystallization rolling (RCR) + air cooling (AC),two-stage rolling (TSR) + AC and RCR + water cooling (WC).Both RCR and TSR followed by AC resulted in polygonal ferrite (F) + pearlite (P) microstructure,while F + bainite (B) microstructure was formed by RCR + WC.The plates with F+P microstructure show tensile strengths ≥490MPa,while those with F+B exhibit tensile strengths ≥590MPa.All the plates show favorable low yield ratios ≤ 0.75,good charpy v-notch impact property 】101J at 0℃ and satisfactory high temperature strength (≥2/3 of room temperature yield strength retained at 600℃).
文摘In order to ensure fire-resistant property of the steel under the condition of the least molybdenum content,effects of molybdenum on microstructure and properties of the fire-resistant construction steel,specially on high temperature strength were investigated.The results show that the room temperature and high temperature strength of the steel is enhanced due to increased Mo content but the impact toughness deteriorates at the same time.The fraction of bainite in the microstructure increases with increasing Mo content while the fractions of polygonal ferrite and pearlite decrease.Comparing with the steel of adding Nb alone,it was obvious that combined addition of Mo and Nb could provide better effect in high temperature strengthening.Addition of 0.25mass% Mo in the steel containing Nb could meet fire-resistant requirements of the construction steel and provide better economical effectiveness.