This study aims to provide the basic knowledge for furnace refractory design by investigating refractory property changes occurred in a hydrogen atmosphere.Since refractory bricks are thermodynamically stable in a hyd...This study aims to provide the basic knowledge for furnace refractory design by investigating refractory property changes occurred in a hydrogen atmosphere.Since refractory bricks are thermodynamically stable in a hydrogen atmosphere at 1100°C,we tried to find out the minute changes.In this experiment,a refractory brick was prepared by andalusite,mullite chamotte,and clay as raw materials and heated to 1100°C in a 100%hydrogen atmosphere for 72 h.It was found that the strength of the brick was decreased and the color was changed to black by the reduction of impurities.And in addition,this study covered research on the slaking risk of MgO raw materials because the minimum temperature is expected to 400°C in fluidized reduction furnaces unlike shaft furnaces.展开更多
The aim of this study was to evaluate the compressive strength of clay bricks and their stability to water absorption by inserting stabilizers such as lime and cement of 0%, 4%, 6%, 8%, 10%, 12% to 14%. Spectrometric ...The aim of this study was to evaluate the compressive strength of clay bricks and their stability to water absorption by inserting stabilizers such as lime and cement of 0%, 4%, 6%, 8%, 10%, 12% to 14%. Spectrometric analysis was used to characterize the various stabilizers and the clay used, and tests of resistance and water absorption were also carried out. The clay was found to be an aluminosilicate (15.55% to 17.17% Al2O3 and 42.12% to 44.15% SiO2). The lime contains 90.84% CaO and the cement has 17.80% SiO2, 3.46% Al2O3, 2.43% Fe2O3 and 58.47% CaO in the combined form of tricalcium silicate, dicalcium silicate, tricalcium aluminate and ferro-tetra calcium aluminate. The results showed that the insertion of locally available stabilizers (lime and cement) improved the strength of the material by almost 80% when the lime was increased from 0% to 14% for 14 days. For compressed cement, a 65% increase in strength was observed under the same conditions. Strength increases with drying time, with a 52% increase in strength at 28 days compared to 14 days. Furthermore, compressed cement bricks have a more compact structure, absorbing very little water (32%). In view of all these results, cement appears to be the best stabilizer, and compression improves compressive strength and reduces water absorption.展开更多
建立了由一个制造商和一个分销商组成的基于电子市场的二级供应链模型,讨论了分销商采用Bricks and Clicks模式分销产品,并在电子渠道进行季节后销售的情况,分析了供应链的契约协调问题及供应链成员的利润情况.研究发现改进的回购契约...建立了由一个制造商和一个分销商组成的基于电子市场的二级供应链模型,讨论了分销商采用Bricks and Clicks模式分销产品,并在电子渠道进行季节后销售的情况,分析了供应链的契约协调问题及供应链成员的利润情况.研究发现改进的回购契约可以使Bricks and Clicks分销模式下基于电子市场的二级供应链模型达到协调,使分销商的订货量达到供应链最优,并且使供应链成员的利润达到Pareto改进,达到"双赢".最后,通过算例验证了结论.展开更多
Low-dimensional nanomaterials such as graphene can be used as a reinforcing agent in building materials to enhance the strength and durability. Common building materials burnt red soil bricks and fly ash bricks were r...Low-dimensional nanomaterials such as graphene can be used as a reinforcing agent in building materials to enhance the strength and durability. Common building materials burnt red soil bricks and fly ash bricks were reinforced with various amounts of graphene, and the effect of graphene on the strength of these newly developed nanocomposites was studied. The fly ash brick nanocomposite samples were cured as per their standard curing time, and the burnt red soil brick nanocomposite samples were merely dried in the sun instead of being subjected to the traditional heat treatment for days to achieve sufficient strength. The water absorption ability of the fly ash bricks was also discussed. The compressive strength of all of the graphene-reinforced nanocomposite samples was tested, along with that of some standard (without graphene) composite samples with the same dimensions, to evaluate the effects of the addition of various amounts of graphene on the compressive strength of the bricks.展开更多
Currently the service life of CDQ shafts in China is mainly restricted by the properties of the inclined flue bricks.In this work,based on the systematic analysis of the damage mechanism of inclined flue refractories,...Currently the service life of CDQ shafts in China is mainly restricted by the properties of the inclined flue bricks.In this work,based on the systematic analysis of the damage mechanism of inclined flue refractories,high performance mullite-SiC bricks were developed.The bricks were produced by corundum,andalusite,SiC and other high purity raw materials.Metal silicon and alumina ultra micropowder were added to form dispersion multi-phase structure,fortifying the matrix and improving the microstructure.The products have excellent properties such as low porosity,high density,good wear resistance,high refractoriness under load,and good thermal shock resistance.The products can replace the ordinary mullite-SiC bricks and obtain a good service life.展开更多
Serving as recycled coarse aggregate,the pretreated rural building waste was added into the concrete hollow bricks in the varying replacement of 0,20%,40%,60%,80% and 100%.By testing its compressive strength,flexural ...Serving as recycled coarse aggregate,the pretreated rural building waste was added into the concrete hollow bricks in the varying replacement of 0,20%,40%,60%,80% and 100%.By testing its compressive strength,flexural strength,mass and strength loss after freeze-thaw cycles,the impact of the different replacement on mechanical and frost-resistance properties of concrete hollow bricks was presented through SEM analysis.The experimental results show that,with the increase in recycled coarse aggregate replacement rate,the mechanical and frost-resistance properties show a downward trend;when the replacement rate is 40%,28 d compressive strength and flexural strength of concrete hollow brick demonstrate the good peak value which meet the requirement of the national standard for ordinary small concrete hollow bricks;the interfacial structures of the pretreated recycled concrete is more complicated than those of concrete made of natural aggregate,but the former enjoys better interface bonding and tight structure.展开更多
Corrosion effect of ladle furnace (LF) refining slag on fired MgO-CaO bricks with about 34% CaO was studied by static crucible method,and corrosion mechanism was analyzed by techniques of scan electron micrograph,en...Corrosion effect of ladle furnace (LF) refining slag on fired MgO-CaO bricks with about 34% CaO was studied by static crucible method,and corrosion mechanism was analyzed by techniques of scan electron micrograph,energy dispersive spectrometer,and X-ray diffraction. The results show that:MgO-CaO bricks exhibit excellent corrosion resistance but poor penetration resistance to LF refining slag; oxidation of (Mg·Fe)O in reaction zone results in volume expansion forming cracks; penetration of 2CaO·Fe2O3 (C2F) from slag to MgO-CaO bricks increases liquid phases which accelerates corrosion of the bricks; a protective layer of 2CaO·SiO2 formed on reaction interface prevents penetration of C2F to the bricks.展开更多
In order to utilize solid wastes,ceramic simple bricks with high performances were made from industrial solid wastes such as red mud,fly ash and poor clay shale as main raw materials in this paper.The phase compositio...In order to utilize solid wastes,ceramic simple bricks with high performances were made from industrial solid wastes such as red mud,fly ash and poor clay shale as main raw materials in this paper.The phase compositions and microstructures were tested by XRD,SEM and EPMA.The experimental results show that the water absorption is 45.64%,the porosity is 58.91%,bulk density is 1.29 g·cm-3,compressive strength is 54.91 MPa,bending strength is 29.52 MPa,freeze-thaw resistance is 29.28 MPa,specific heat capacity at constant pressure is 1.31 J·g-1·K-1,thermal diffusivity is 5.89×10-3 cm2·s-1,and thermal conductivity is 1.15×10-2 W·cm-1·K-1.These effects of additives and preparation process to the properties and microstructures were discussed in detail.The reaction mechanism was also discussed.The results of the reaction mechanism show that there has wollastonite and feldspar generated during the process of firing while Ca gathered around the feldspar,and then Ca would displace K and generated cacoclasite.展开更多
The annual output of China ' s silica brick amounts up to over 300 thousand tons, which accounts for more than 10% of the total output of silica bricks in the world. Besides satisfying domestic markets , China s s...The annual output of China ' s silica brick amounts up to over 300 thousand tons, which accounts for more than 10% of the total output of silica bricks in the world. Besides satisfying domestic markets , China s silica bricks have been exported to many countries and regions such as Japan, USA etc. In this paper, the situation of silica bricks production, technology, sales and exporting have been described. Also suggestions on improvement of silica bricks quality and exporting, corporation with foreign partners have been put forward in order to win larger market share both at home and abroad.展开更多
Pitch and tar bonded dolomite bricks are extensively used in ladles and converters for long time because of their superior properties such as. steel melt refining, easy production as well as low production cost. Recen...Pitch and tar bonded dolomite bricks are extensively used in ladles and converters for long time because of their superior properties such as. steel melt refining, easy production as well as low production cost. Recently, resin bonded dolomite bricks are presented for using in steel plants. Generally, quality and final cost of steels are affected by properties of refractories especially dolomite bricks. Therefore, recognition of influence parameters on dolomite refractory properties is very important. In this study, the effects of tar and resin as bonding systems, and addition of graphite ( 2wt% ) on the properties of dolomite refractory bricks have been investigated. Properties such as : density and porosity, cold crushing strength, hydration time and depth of slag penetration have been studied. Results show that the bonding sys- tems and graphite have a great effect on the mentioned properties especially cold crushing strength and hydra- tion time. In addition to their low rate of pollution, resin bonded dolomite bricks show higher performance with proper technical specifications.展开更多
Conversion-type fluoride cathode can provide considerable energy density for Li batteries,however its scalable and facile synthesis strategies are still lacking.Here,a novel Fe-based deep eutectic solvent composed of ...Conversion-type fluoride cathode can provide considerable energy density for Li batteries,however its scalable and facile synthesis strategies are still lacking.Here,a novel Fe-based deep eutectic solvent composed of nitrite and methylsulfonylmethane is proposed as both the reaction medium and precursor to synthesize O-doped FeF3porous bricks.This method is cheaper,safe,mildly operable,environmentally friendly and recyclable for non-fluorinated metal cations.The homogenization of charge and mass transport in cathode network effectively mitigates the volume extrusion and electrode coarsening even for the micro-sized monolithic particles.The Co-solvation modulated fluoride cathode delivers high reversible capacity in a wide temperature range(486 and 235 mA h g^(-1)at 25℃ and-20℃ respectively),excellent rate performance(312 mA h g^(-1)at 1000 mA g^(-1)),corresponding to an energy density as high as672.1 W h kg^(-1)under a power density of 2154.3 W kg^(-1).The successful operation of fluoride pouchcell with a capacity exceeding 450 mA h g^(-1)(even under thin Li foil and lean electrolyte conditions) indicates its potentiality of commercial application.展开更多
The high chrome bricks specimens were prepared by firing at 1 350,1 450 and 1 550 ℃ in carbon embedded condition and at 1 700 ℃ in air,respectively. Effects of firing atmospheres (carbon embedded and air) on bulk ...The high chrome bricks specimens were prepared by firing at 1 350,1 450 and 1 550 ℃ in carbon embedded condition and at 1 700 ℃ in air,respectively. Effects of firing atmospheres (carbon embedded and air) on bulk density,apparent porosity,cold crushing strength,and slag penetration resistance of high chrome bricks were researched in order to improve physical properties and corrosion resistance of high chrome bricks and to prolong the service life in slagging coal gasifier. The results show that with temperature rising,the apparent porosity of specimens decreases and the bulk density increases; the cold crushing strength of the specimens carbon embedded fired at 1 450 ℃ is the highest,reaching 214 MPa; carbon embedded condition is beneficial to reducing the sintering temperature and improving the microstructure; the specimens carbon embedded fired at 1 450 ℃ perform better slag penetration resistance than the specimens fired at 1 700 ℃ in air.展开更多
The use of the thermal power plant ashes including fly ash(FA) and bottom ash(BA) for producing unfired building bricks(UBB) using sodium hydroxide(NaOH) solution as an alkaline activator was investigated. A low appli...The use of the thermal power plant ashes including fly ash(FA) and bottom ash(BA) for producing unfired building bricks(UBB) using sodium hydroxide(NaOH) solution as an alkaline activator was investigated. A low applied forming pressure of 0.5 MPa and various NaOH concentrations of 5, 8, 10, and 12 M were used for the preparation of brick samples with different solution-to-binder(S/B) ratios of 0.35 and 0.40. The bricks were subjected to various test programs with reflecting the effect of both NaOH concentrations and S/B ratios on the brick’s properties. The compressive strength, unit weight, ultrasonic pulse velocity, and thermal conductivity of bricks increased with increasing NaOH concentration, whereas the contrary trend was found with increasing S/B ratio. Also, the water absorption of bricks was observed to reduce with increasing NaOH concentration and decreasing S/B ratio. As the results, the combined utilization of both low forming pressure and coal power plant ashes can produce the UBBs with low unit weight, low heat conductivity, and acceptable strength and water absorption rate as stipulated by TCVN 6477-2016. Furthermore, the outcomes of chemical analysis and microstructure observation also demonstrate that a high concentration of the Na OH promoted the geopolymerization process. Notably, the use of NaOH solution of either 10 M or above is recommended for the production of UBBs, which are classified as grade M5.0 or higher.展开更多
The microstructure of high chrome bricks made at different sintering temperature are analyzed by SEM . The results indicate that the sintering temperature of high chromebricks has an optimum range , it is not the high...The microstructure of high chrome bricks made at different sintering temperature are analyzed by SEM . The results indicate that the sintering temperature of high chromebricks has an optimum range , it is not the higher, the better, The high chrome bricks made at this -sintering temperature have the moderate crystal six in the matrix and of dense structure. The closed bonding structure could be obtained between grains and matrix and no crackle occurred.The high chrome bricks with this microstructure have the best dynamic properties.展开更多
MgO -ZrO2 unfired bricks with ZrO2 content up to 8% at the interval of 2% were prepared, using fused magnesia ( MgO : 97% ) and fused MgO - ZrO2 clinker ( ZrO2 : 14. 33% ) as starting materials and phenolic resi...MgO -ZrO2 unfired bricks with ZrO2 content up to 8% at the interval of 2% were prepared, using fused magnesia ( MgO : 97% ) and fused MgO - ZrO2 clinker ( ZrO2 : 14. 33% ) as starting materials and phenolic resin as binder. The effects of ZrO2 content on thermal shock resistance (TSR) and other properties such as cold and hot modulus of rupture have been investigated. Re- sidual cold modulus of rupture ratio after heating at 1 000 ℃ and quenching by air blowing was adopted to characterize TSR. Addition of the MgO -ZrO2 clinker improves TSR, attributing to the microcrack toughening effect by thermal expansion mismatch between different phases. When ZrO2 content goes above 4%. the impro- ving effect tends to be moderate. The introduction of MgO- ZrO2 clinker can also improve the HMOR at 1 500 ℃, while the increased ZrO2 content reduces CMOR of the bricks prefired at 1 600 ℃, due to the thermal expansion mismatch effect. Compromising the overall properties, the optimal ZrO2 content for such magnesia based unfired brick is suggested to be 4%.展开更多
In order to explore the relationship between the macroscopic properties and pore structure characteristics of baking-free slag-sludge bricks,the compressive strength and water absorption rate using aluminum industrial...In order to explore the relationship between the macroscopic properties and pore structure characteristics of baking-free slag-sludge bricks,the compressive strength and water absorption rate using aluminum industrial slag and sludge of different substitution rates were tested.Optical instruments and image analysis software were used to measure the parameters of the pore structure.Specifically,a fractal model was built based on the fractal theory,in which the fractal dimension was used as the characteristic index of the pore structure to analyze the correlation and interaction mechanism between the fractal dimension and the macroscopic mechanical properties.Based on this study,conclusions were drawn as follows:(1)The plane pore structure of baking-free bricks shows good fractal characteristics.With the increase of the aluminum industrial slag content,the fractal dimension becomes smaller and the pore structure develops well;with the increase of the sludge content,the fractal dimension becomes larger and the pore structure becomes worse;(2)As the fractal dimension of the plane pore structure increases,the compressive strength of baking-free bricks falls,and the porosity and water absorption rise;(3)The optimum content of baking-free slag-sludge bricks is aluminum industrial slag 30%and sludge 10%.After 7 days of curing,baking-free bricks boast higher performance,and fully meet the performance requirements of solid concrete bricks(MU40),which can reduce time costs,and enhance enterprise revenue.展开更多
The microstructure and properties of phosphate bonded Cr2O3 - -Al2O3 - ZrO2 specimens fired in air or coke bed were investigated firstly. Then property change of the Cr2 O3 - Al2 O3 - ZrO2 bricks after secondary treat...The microstructure and properties of phosphate bonded Cr2O3 - -Al2O3 - ZrO2 specimens fired in air or coke bed were investigated firstly. Then property change of the Cr2 O3 - Al2 O3 - ZrO2 bricks after secondary treat- ment in simulation environment was studied. Finally, corrosion resistances of the Cr2 O3 - Al2 O3 - ZrO2 bricks in air and simulation environment were compared; and microstructure of on-site used Cr2O3 - Al2O3 - ZrO2 bricks in slagging gasifiers was analyzed. The results show that the atmosphere has significant effect on the mi- crostructure and properties of the phosphate bonded Cr2O3 -Al2O3 -ZrO2 bricks. As the specimens are fired in air, the phosphate forms a composite solid solution with Cr2 O3 and Al2 O3, therefore, strength of the speci- mens is enhanced. For specimens fired in coke bed, a certain amount of gases are generated owing to the re- duction of phosphate and part of Cr2 O3, which results in the increasing number and size of the pores, bad interfa- cial bonding between Cr2O3 aggregates and matrix as well as low strength of the specimens. During service process in reducing atmosphere, the phosphate binder and part of Cr2O3 in edge of the specimens are also re- duced, leading to significant increase of number and size of the pores in the edge of the specimens; as a result, inreducing atmosphere, the specimens show much worse corrosion resistance than in air.展开更多
Heat conduction through conventional and interlocking building bricks with cavities was studied in this work. Heat transfer analysis was carried out using MATLAB? partial differential equation toolbox. Regular and sta...Heat conduction through conventional and interlocking building bricks with cavities was studied in this work. Heat transfer analysis was carried out using MATLAB? partial differential equation toolbox. Regular and staggered hole arrangements were studied. Results showed that four staggered holed interlocking bricks were effective in thermal resistance into the bricks and increasing the holes beyond four did not give any thermal resistance advantage. For the conventional bricks staggered holes did not give any thermal resistance advantage but the four-holed bricks were also adjudged to be effective in thermal resistance into the brick surface. Increasing the number of holes beyond four in conventional bricks did give some thermal resistivity advantage but very minimal. Structural strengths of holed bricks were not considered in this study.展开更多
The manufacturing techniques of magnesia-carbon bricks in China have been documented from raw materials,production(process and facilities)to performance and wear issues in the ladle.Magnesia-carbon bricks made of ordi...The manufacturing techniques of magnesia-carbon bricks in China have been documented from raw materials,production(process and facilities)to performance and wear issues in the ladle.Magnesia-carbon bricks made of ordinary fused magnesia is the prevailing material used in the slagline of the ladle,but its service life is substantially lower than the bricks based on large-periclase-crystal fused magnesia.In two types of fused magnesia,the average values of periclase crystal size are in double for their difference.It is suggested that large-periclase-crystal fused magnesia should be used for manufacturing magnesia-carbon bricks for the slagline of the ladle by abandoning ordinary fused magnesia,in order to have a prolonged service life,increase the availability of the ladle and reduce the number of downtimes of the ladle.Free phenol in resin produced in China should be as low as that of resin made in Europe,to improve production environment and reduce smoke emission during the ladle preheating.There are large spaces to promote the productivity of magnesia-carbon bricks in China,with high intensity mixers and hydraulic presses.Expansion controlled magnesia-carbon bricks in the ladle depend on the optimized combination of sintered magnesia,Carbores and antioxidants as the matrix,to minimize the premature wear of vertical cracks and joint opening formed in the ladle lining.展开更多
基金supported by the Korea Planning & Evaluation Institute of Industrial Technology (KEIT)the Ministry of Trade, Industry & Energy (MOTIE, Korea) of the Republic of Korea (No. RS2023-00262421)
文摘This study aims to provide the basic knowledge for furnace refractory design by investigating refractory property changes occurred in a hydrogen atmosphere.Since refractory bricks are thermodynamically stable in a hydrogen atmosphere at 1100°C,we tried to find out the minute changes.In this experiment,a refractory brick was prepared by andalusite,mullite chamotte,and clay as raw materials and heated to 1100°C in a 100%hydrogen atmosphere for 72 h.It was found that the strength of the brick was decreased and the color was changed to black by the reduction of impurities.And in addition,this study covered research on the slaking risk of MgO raw materials because the minimum temperature is expected to 400°C in fluidized reduction furnaces unlike shaft furnaces.
文摘The aim of this study was to evaluate the compressive strength of clay bricks and their stability to water absorption by inserting stabilizers such as lime and cement of 0%, 4%, 6%, 8%, 10%, 12% to 14%. Spectrometric analysis was used to characterize the various stabilizers and the clay used, and tests of resistance and water absorption were also carried out. The clay was found to be an aluminosilicate (15.55% to 17.17% Al2O3 and 42.12% to 44.15% SiO2). The lime contains 90.84% CaO and the cement has 17.80% SiO2, 3.46% Al2O3, 2.43% Fe2O3 and 58.47% CaO in the combined form of tricalcium silicate, dicalcium silicate, tricalcium aluminate and ferro-tetra calcium aluminate. The results showed that the insertion of locally available stabilizers (lime and cement) improved the strength of the material by almost 80% when the lime was increased from 0% to 14% for 14 days. For compressed cement, a 65% increase in strength was observed under the same conditions. Strength increases with drying time, with a 52% increase in strength at 28 days compared to 14 days. Furthermore, compressed cement bricks have a more compact structure, absorbing very little water (32%). In view of all these results, cement appears to be the best stabilizer, and compression improves compressive strength and reduces water absorption.
文摘建立了由一个制造商和一个分销商组成的基于电子市场的二级供应链模型,讨论了分销商采用Bricks and Clicks模式分销产品,并在电子渠道进行季节后销售的情况,分析了供应链的契约协调问题及供应链成员的利润情况.研究发现改进的回购契约可以使Bricks and Clicks分销模式下基于电子市场的二级供应链模型达到协调,使分销商的订货量达到供应链最优,并且使供应链成员的利润达到Pareto改进,达到"双赢".最后,通过算例验证了结论.
文摘Low-dimensional nanomaterials such as graphene can be used as a reinforcing agent in building materials to enhance the strength and durability. Common building materials burnt red soil bricks and fly ash bricks were reinforced with various amounts of graphene, and the effect of graphene on the strength of these newly developed nanocomposites was studied. The fly ash brick nanocomposite samples were cured as per their standard curing time, and the burnt red soil brick nanocomposite samples were merely dried in the sun instead of being subjected to the traditional heat treatment for days to achieve sufficient strength. The water absorption ability of the fly ash bricks was also discussed. The compressive strength of all of the graphene-reinforced nanocomposite samples was tested, along with that of some standard (without graphene) composite samples with the same dimensions, to evaluate the effects of the addition of various amounts of graphene on the compressive strength of the bricks.
文摘Currently the service life of CDQ shafts in China is mainly restricted by the properties of the inclined flue bricks.In this work,based on the systematic analysis of the damage mechanism of inclined flue refractories,high performance mullite-SiC bricks were developed.The bricks were produced by corundum,andalusite,SiC and other high purity raw materials.Metal silicon and alumina ultra micropowder were added to form dispersion multi-phase structure,fortifying the matrix and improving the microstructure.The products have excellent properties such as low porosity,high density,good wear resistance,high refractoriness under load,and good thermal shock resistance.The products can replace the ordinary mullite-SiC bricks and obtain a good service life.
基金Funded by the National Key Technology R&D Program of China for the 11th Five-Year Plan(2006BAJ04A04)the 100 Million Human Resources Foundation of Liaoning Province (2008921034)the Human Resource Development in Shenyang Special Foundation (2008140403011)
文摘Serving as recycled coarse aggregate,the pretreated rural building waste was added into the concrete hollow bricks in the varying replacement of 0,20%,40%,60%,80% and 100%.By testing its compressive strength,flexural strength,mass and strength loss after freeze-thaw cycles,the impact of the different replacement on mechanical and frost-resistance properties of concrete hollow bricks was presented through SEM analysis.The experimental results show that,with the increase in recycled coarse aggregate replacement rate,the mechanical and frost-resistance properties show a downward trend;when the replacement rate is 40%,28 d compressive strength and flexural strength of concrete hollow brick demonstrate the good peak value which meet the requirement of the national standard for ordinary small concrete hollow bricks;the interfacial structures of the pretreated recycled concrete is more complicated than those of concrete made of natural aggregate,but the former enjoys better interface bonding and tight structure.
文摘Corrosion effect of ladle furnace (LF) refining slag on fired MgO-CaO bricks with about 34% CaO was studied by static crucible method,and corrosion mechanism was analyzed by techniques of scan electron micrograph,energy dispersive spectrometer,and X-ray diffraction. The results show that:MgO-CaO bricks exhibit excellent corrosion resistance but poor penetration resistance to LF refining slag; oxidation of (Mg·Fe)O in reaction zone results in volume expansion forming cracks; penetration of 2CaO·Fe2O3 (C2F) from slag to MgO-CaO bricks increases liquid phases which accelerates corrosion of the bricks; a protective layer of 2CaO·SiO2 formed on reaction interface prevents penetration of C2F to the bricks.
基金Funded by the 11th Five-Year National Key Technology R&D Program(2008BAC41B00)
文摘In order to utilize solid wastes,ceramic simple bricks with high performances were made from industrial solid wastes such as red mud,fly ash and poor clay shale as main raw materials in this paper.The phase compositions and microstructures were tested by XRD,SEM and EPMA.The experimental results show that the water absorption is 45.64%,the porosity is 58.91%,bulk density is 1.29 g·cm-3,compressive strength is 54.91 MPa,bending strength is 29.52 MPa,freeze-thaw resistance is 29.28 MPa,specific heat capacity at constant pressure is 1.31 J·g-1·K-1,thermal diffusivity is 5.89×10-3 cm2·s-1,and thermal conductivity is 1.15×10-2 W·cm-1·K-1.These effects of additives and preparation process to the properties and microstructures were discussed in detail.The reaction mechanism was also discussed.The results of the reaction mechanism show that there has wollastonite and feldspar generated during the process of firing while Ca gathered around the feldspar,and then Ca would displace K and generated cacoclasite.
文摘The annual output of China ' s silica brick amounts up to over 300 thousand tons, which accounts for more than 10% of the total output of silica bricks in the world. Besides satisfying domestic markets , China s silica bricks have been exported to many countries and regions such as Japan, USA etc. In this paper, the situation of silica bricks production, technology, sales and exporting have been described. Also suggestions on improvement of silica bricks quality and exporting, corporation with foreign partners have been put forward in order to win larger market share both at home and abroad.
文摘Pitch and tar bonded dolomite bricks are extensively used in ladles and converters for long time because of their superior properties such as. steel melt refining, easy production as well as low production cost. Recently, resin bonded dolomite bricks are presented for using in steel plants. Generally, quality and final cost of steels are affected by properties of refractories especially dolomite bricks. Therefore, recognition of influence parameters on dolomite refractory properties is very important. In this study, the effects of tar and resin as bonding systems, and addition of graphite ( 2wt% ) on the properties of dolomite refractory bricks have been investigated. Properties such as : density and porosity, cold crushing strength, hydration time and depth of slag penetration have been studied. Results show that the bonding sys- tems and graphite have a great effect on the mentioned properties especially cold crushing strength and hydra- tion time. In addition to their low rate of pollution, resin bonded dolomite bricks show higher performance with proper technical specifications.
基金supported by the National Natural Science Foundation of China(51772313,21975276 and 52102329)the Shanghai Science and Technology Committee(20520710800)support by the Program of Shanghai Academic Research Leader(21XD1424400)。
文摘Conversion-type fluoride cathode can provide considerable energy density for Li batteries,however its scalable and facile synthesis strategies are still lacking.Here,a novel Fe-based deep eutectic solvent composed of nitrite and methylsulfonylmethane is proposed as both the reaction medium and precursor to synthesize O-doped FeF3porous bricks.This method is cheaper,safe,mildly operable,environmentally friendly and recyclable for non-fluorinated metal cations.The homogenization of charge and mass transport in cathode network effectively mitigates the volume extrusion and electrode coarsening even for the micro-sized monolithic particles.The Co-solvation modulated fluoride cathode delivers high reversible capacity in a wide temperature range(486 and 235 mA h g^(-1)at 25℃ and-20℃ respectively),excellent rate performance(312 mA h g^(-1)at 1000 mA g^(-1)),corresponding to an energy density as high as672.1 W h kg^(-1)under a power density of 2154.3 W kg^(-1).The successful operation of fluoride pouchcell with a capacity exceeding 450 mA h g^(-1)(even under thin Li foil and lean electrolyte conditions) indicates its potentiality of commercial application.
文摘The high chrome bricks specimens were prepared by firing at 1 350,1 450 and 1 550 ℃ in carbon embedded condition and at 1 700 ℃ in air,respectively. Effects of firing atmospheres (carbon embedded and air) on bulk density,apparent porosity,cold crushing strength,and slag penetration resistance of high chrome bricks were researched in order to improve physical properties and corrosion resistance of high chrome bricks and to prolong the service life in slagging coal gasifier. The results show that with temperature rising,the apparent porosity of specimens decreases and the bulk density increases; the cold crushing strength of the specimens carbon embedded fired at 1 450 ℃ is the highest,reaching 214 MPa; carbon embedded condition is beneficial to reducing the sintering temperature and improving the microstructure; the specimens carbon embedded fired at 1 450 ℃ perform better slag penetration resistance than the specimens fired at 1 700 ℃ in air.
文摘The use of the thermal power plant ashes including fly ash(FA) and bottom ash(BA) for producing unfired building bricks(UBB) using sodium hydroxide(NaOH) solution as an alkaline activator was investigated. A low applied forming pressure of 0.5 MPa and various NaOH concentrations of 5, 8, 10, and 12 M were used for the preparation of brick samples with different solution-to-binder(S/B) ratios of 0.35 and 0.40. The bricks were subjected to various test programs with reflecting the effect of both NaOH concentrations and S/B ratios on the brick’s properties. The compressive strength, unit weight, ultrasonic pulse velocity, and thermal conductivity of bricks increased with increasing NaOH concentration, whereas the contrary trend was found with increasing S/B ratio. Also, the water absorption of bricks was observed to reduce with increasing NaOH concentration and decreasing S/B ratio. As the results, the combined utilization of both low forming pressure and coal power plant ashes can produce the UBBs with low unit weight, low heat conductivity, and acceptable strength and water absorption rate as stipulated by TCVN 6477-2016. Furthermore, the outcomes of chemical analysis and microstructure observation also demonstrate that a high concentration of the Na OH promoted the geopolymerization process. Notably, the use of NaOH solution of either 10 M or above is recommended for the production of UBBs, which are classified as grade M5.0 or higher.
文摘The microstructure of high chrome bricks made at different sintering temperature are analyzed by SEM . The results indicate that the sintering temperature of high chromebricks has an optimum range , it is not the higher, the better, The high chrome bricks made at this -sintering temperature have the moderate crystal six in the matrix and of dense structure. The closed bonding structure could be obtained between grains and matrix and no crackle occurred.The high chrome bricks with this microstructure have the best dynamic properties.
文摘MgO -ZrO2 unfired bricks with ZrO2 content up to 8% at the interval of 2% were prepared, using fused magnesia ( MgO : 97% ) and fused MgO - ZrO2 clinker ( ZrO2 : 14. 33% ) as starting materials and phenolic resin as binder. The effects of ZrO2 content on thermal shock resistance (TSR) and other properties such as cold and hot modulus of rupture have been investigated. Re- sidual cold modulus of rupture ratio after heating at 1 000 ℃ and quenching by air blowing was adopted to characterize TSR. Addition of the MgO -ZrO2 clinker improves TSR, attributing to the microcrack toughening effect by thermal expansion mismatch between different phases. When ZrO2 content goes above 4%. the impro- ving effect tends to be moderate. The introduction of MgO- ZrO2 clinker can also improve the HMOR at 1 500 ℃, while the increased ZrO2 content reduces CMOR of the bricks prefired at 1 600 ℃, due to the thermal expansion mismatch effect. Compromising the overall properties, the optimal ZrO2 content for such magnesia based unfired brick is suggested to be 4%.
基金Science and Technology Project of Henan Water Resources Department support program.No.GG202040Fund of Innovative Education Program for Graduate Students at North China University of Water Resources and Electric Power,China.No.YK2020-04.
文摘In order to explore the relationship between the macroscopic properties and pore structure characteristics of baking-free slag-sludge bricks,the compressive strength and water absorption rate using aluminum industrial slag and sludge of different substitution rates were tested.Optical instruments and image analysis software were used to measure the parameters of the pore structure.Specifically,a fractal model was built based on the fractal theory,in which the fractal dimension was used as the characteristic index of the pore structure to analyze the correlation and interaction mechanism between the fractal dimension and the macroscopic mechanical properties.Based on this study,conclusions were drawn as follows:(1)The plane pore structure of baking-free bricks shows good fractal characteristics.With the increase of the aluminum industrial slag content,the fractal dimension becomes smaller and the pore structure develops well;with the increase of the sludge content,the fractal dimension becomes larger and the pore structure becomes worse;(2)As the fractal dimension of the plane pore structure increases,the compressive strength of baking-free bricks falls,and the porosity and water absorption rise;(3)The optimum content of baking-free slag-sludge bricks is aluminum industrial slag 30%and sludge 10%.After 7 days of curing,baking-free bricks boast higher performance,and fully meet the performance requirements of solid concrete bricks(MU40),which can reduce time costs,and enhance enterprise revenue.
文摘The microstructure and properties of phosphate bonded Cr2O3 - -Al2O3 - ZrO2 specimens fired in air or coke bed were investigated firstly. Then property change of the Cr2 O3 - Al2 O3 - ZrO2 bricks after secondary treat- ment in simulation environment was studied. Finally, corrosion resistances of the Cr2 O3 - Al2 O3 - ZrO2 bricks in air and simulation environment were compared; and microstructure of on-site used Cr2O3 - Al2O3 - ZrO2 bricks in slagging gasifiers was analyzed. The results show that the atmosphere has significant effect on the mi- crostructure and properties of the phosphate bonded Cr2O3 -Al2O3 -ZrO2 bricks. As the specimens are fired in air, the phosphate forms a composite solid solution with Cr2 O3 and Al2 O3, therefore, strength of the speci- mens is enhanced. For specimens fired in coke bed, a certain amount of gases are generated owing to the re- duction of phosphate and part of Cr2 O3, which results in the increasing number and size of the pores, bad interfa- cial bonding between Cr2O3 aggregates and matrix as well as low strength of the specimens. During service process in reducing atmosphere, the phosphate binder and part of Cr2O3 in edge of the specimens are also re- duced, leading to significant increase of number and size of the pores in the edge of the specimens; as a result, inreducing atmosphere, the specimens show much worse corrosion resistance than in air.
文摘Heat conduction through conventional and interlocking building bricks with cavities was studied in this work. Heat transfer analysis was carried out using MATLAB? partial differential equation toolbox. Regular and staggered hole arrangements were studied. Results showed that four staggered holed interlocking bricks were effective in thermal resistance into the bricks and increasing the holes beyond four did not give any thermal resistance advantage. For the conventional bricks staggered holes did not give any thermal resistance advantage but the four-holed bricks were also adjudged to be effective in thermal resistance into the brick surface. Increasing the number of holes beyond four in conventional bricks did give some thermal resistivity advantage but very minimal. Structural strengths of holed bricks were not considered in this study.
文摘The manufacturing techniques of magnesia-carbon bricks in China have been documented from raw materials,production(process and facilities)to performance and wear issues in the ladle.Magnesia-carbon bricks made of ordinary fused magnesia is the prevailing material used in the slagline of the ladle,but its service life is substantially lower than the bricks based on large-periclase-crystal fused magnesia.In two types of fused magnesia,the average values of periclase crystal size are in double for their difference.It is suggested that large-periclase-crystal fused magnesia should be used for manufacturing magnesia-carbon bricks for the slagline of the ladle by abandoning ordinary fused magnesia,in order to have a prolonged service life,increase the availability of the ladle and reduce the number of downtimes of the ladle.Free phenol in resin produced in China should be as low as that of resin made in Europe,to improve production environment and reduce smoke emission during the ladle preheating.There are large spaces to promote the productivity of magnesia-carbon bricks in China,with high intensity mixers and hydraulic presses.Expansion controlled magnesia-carbon bricks in the ladle depend on the optimized combination of sintered magnesia,Carbores and antioxidants as the matrix,to minimize the premature wear of vertical cracks and joint opening formed in the ladle lining.