A new type of variable polarity welding power modulated with high-frequency pulse current is developed. Series of high-frequency pulse current is superimposed on direct-current-electrode-negative （DCEN）, which can i...A new type of variable polarity welding power modulated with high-frequency pulse current is developed. Series of high-frequency pulse current is superimposed on direct-current-electrode-negative （DCEN）, which can improve the crystallization process in the weld bead as a result of the electromagnetic force generated by pulse current. Digital signal processor （DSP） is used to realize the closed-loop control of the first inverter, variable polarity output of the second inverter and high-frequency pulse current superposition.展开更多
According to the characteristics of remote welding, including multiple parameters, real-time, and reliability of long wire transmitting, a distributing computer control scheme is adopted. A serial communication networ...According to the characteristics of remote welding, including multiple parameters, real-time, and reliability of long wire transmitting, a distributing computer control scheme is adopted. A serial communication network between the master and the slavery computers is constructed. A synchro-control network among slavery computers is designed. Uniform message format and communication protocols are made. Considering intensive high-frequency noises at the welding zone, a quadruple check mode, including data sum check, parameter type check, welding parameters check and Exclusive OR （ XOR ） check, is adopted to assure the reliability of communication among multiple computers. Based on disturbing circuit, common circuit and sensitive circuit, the measures are brought forward to ensure the stabilization of communication network of remote arc welding by analyzing the wiring principle of anti-high-frequency interference of system bus, signal wires and shielding twisted-pair（STP） wires. The results provide the theoretical and practical references for the manufacture of remote welding robot and the quality of remote welding.展开更多
文摘A new type of variable polarity welding power modulated with high-frequency pulse current is developed. Series of high-frequency pulse current is superimposed on direct-current-electrode-negative （DCEN）, which can improve the crystallization process in the weld bead as a result of the electromagnetic force generated by pulse current. Digital signal processor （DSP） is used to realize the closed-loop control of the first inverter, variable polarity output of the second inverter and high-frequency pulse current superposition.
文摘According to the characteristics of remote welding, including multiple parameters, real-time, and reliability of long wire transmitting, a distributing computer control scheme is adopted. A serial communication network between the master and the slavery computers is constructed. A synchro-control network among slavery computers is designed. Uniform message format and communication protocols are made. Considering intensive high-frequency noises at the welding zone, a quadruple check mode, including data sum check, parameter type check, welding parameters check and Exclusive OR （ XOR ） check, is adopted to assure the reliability of communication among multiple computers. Based on disturbing circuit, common circuit and sensitive circuit, the measures are brought forward to ensure the stabilization of communication network of remote arc welding by analyzing the wiring principle of anti-high-frequency interference of system bus, signal wires and shielding twisted-pair（STP） wires. The results provide the theoretical and practical references for the manufacture of remote welding robot and the quality of remote welding.
