A new type of vibration structure (i.e. supporting system, called swing frame cus- tomarily) of vertical dynamic balancing machine has been designed, which is based on an analysis for the swing frame of a traditiona...A new type of vibration structure (i.e. supporting system, called swing frame cus- tomarily) of vertical dynamic balancing machine has been designed, which is based on an analysis for the swing frame of a traditional double-plane vertical dynamic balancing machine. The static unbalance and couple unbalance can be e?ectively separated by using the new dynamic balancing machine with the new swing frame. By building the dynamics model, the advantages of the new structure are discussed in detail. The modal and harmonic response are analyzed by using the ANSYS7.0. By comparing the ?nite element modal analysis with the experimental modal analy- sis, the natural frequencies and vibration modes are found. There are many spring boards in the new swing frame. Their sti?nesses are di?erent and assorted with each other. Furthermore, there are three sensors on the measuring points. Therefore, the new dynamic balancing machine can measure static unbalance and coupling unbalance directly, and the interaction between them is faint. The result shows that the new vertical dynamic balancing machine is suitable for inertial measurement of ?ying objects, and can overcome the shortcomings of traditional double-plane vertical dynamic balancing machines, which the e?ect of plane-separation is inferior. The vertical dynamic balancing machine with the new vibration structure can ?nd wide application in the future. The modelling and analysis of the new vibration structure will provide theoretical basis and practical experience for designing new-type vertical dynamic balancing machines.展开更多
A new type of vibration structure of vertical dynamic balancing machine isdesigned, which is based on the analysis for swing frame of a traditional vertical dynamic balancingmachine. The static unbalance and couple un...A new type of vibration structure of vertical dynamic balancing machine isdesigned, which is based on the analysis for swing frame of a traditional vertical dynamic balancingmachine. The static unbalance and couple unbalance can be separated effectively by using the newmachine with the new swing frame. By building the dynamics model, the advantages of the newstructure are discussed in detail. The modal and harmonic response are analyzed by using theANSYS7.0. By comparing the finite element modal analysis with the experimental modal analysis, thenatural frequencies and vibration modes are found out. There are many spring boards in the new swingframe. Their stiffness is different and assort with each other. Furthermore, there are threesensors on the measurement points. Therefore, the new dynamic balancing machine can measure thestatic unbalance and couple unbalance directly, and the influence between them is faint. The newstructure has the function of belt-strain compensation to improve the measurement precision. Thepractical result indicates that the new vertical dynamic balancing machine is suitable for inertialmeasurement of flying objects, and can overcome the shortcomings of traditional double-planevertical dynamic balancing machines. The vertical dynamic balancing machine with the new vibrationstructure can be widely used in the future applications. The modeling and analysis of the newvibration structure provide theoretic instruction and practical experience for designing new type ofvertical dynamic balancing machines. Based on the design principles such as stiffness-matching,frequency-adjacence and strain-compensation and so on, various new type of vibration structures canbe designed.展开更多
The dynamic balance quality of a rotating object is an important factor to maintain the stability and accuracy for motion. The azimuth of the principal axis of inertia is a major sign of dynamic balance. A usual metho...The dynamic balance quality of a rotating object is an important factor to maintain the stability and accuracy for motion. The azimuth of the principal axis of inertia is a major sign of dynamic balance. A usual method is measuring moment of inertia matrix relative to some base coordinates on a rotary inertia machine so as to calculate the azimuth of principal axis of inertia, By using the measured unbalance results on the two trimmed planes on a vertical hard bearing double-plane dynamic balancing machine, the dimension and direction of couple unbalance can be found. An azimuth angle formula for the principal axis of inertia is derived and is solved by using unbalance quantities. The experiments indicate that method based on dynamic balancing measurement is proved rational and effective and has a fine precision.展开更多
Parallel manipulators with less than six degrees of freedom （DOF） have been increasingly used in high-speed hybrid machine tools. The structural features of parallel manipulators are dynamic, a characteristic that i...Parallel manipulators with less than six degrees of freedom （DOF） have been increasingly used in high-speed hybrid machine tools. The structural features of parallel manipulators are dynamic, a characteristic that is particularly significant when these manipulators are used in high-speed machine tools. However, normal kinematic control method cannot satisfy the requirements of the control system. Many researchers use model-based dynamic control methods, such as the dynamic feedforward control method. However, these methods are rarely used in hybrid machine tools because of the complex dynamic model of the parallel manipulator. In order to study the dynamic control method of parallel manipulators, the dynamic feedforward control method is used in the dynamic control system of a 3-PSP （prismatic-spherical-prismatic） 3-DOF spatial parallel manipulator used as a spindle head in a high-speed hybrid machine tool. Using kinematic analysis as basis and the Newton-Euler method, we derive the dynamic model of the parallel manipulator. Furthermore, a model-based dynamic feedforward control system consisting of both kinematic control and dynamic control subsystems is established. The dynamic control subsystem consists of two modules. One is used to eliminate the influence of the dynamic characteristics of high-speed movement, and the other is used to eliminate the dynamic disturbances in the milling process. Finally, the simulation model of the dynamic feedforward control system of the 3-PSP parallel manipulator is constructed in Matlab/Simulink. The simulations of the control system eliminating the influence of the dynamic characteristics and dynamic disturbances are conducted. A comparative study between the simulations and the normal kinematic control method is also presented.The simulations prove that the dynamic feedforward control method effectively eliminates the influence of the dynamic disturbances and dynamic characteristics of the parallel manipulator on high-speed machine tools, and significantly improves the trajectory accuracy. This is the first attempt to introduce the dynamic feedfordward control method into the 3-PSP spatial parallel manipulator whose dynamic model is complex and provides a study basis for the real-time dynamic control of the high-speed hybrid machine tools.展开更多
High-speed machining(HSM) has been studied for several decades and has potential application in various industries, including the automobile and aerospace industries. However,the underlying mechanisms of HSM have not ...High-speed machining(HSM) has been studied for several decades and has potential application in various industries, including the automobile and aerospace industries. However,the underlying mechanisms of HSM have not been formally reviewed thus far. This article focuses on the solid mechanics framework of adiabatic shear band(ASB) onset and material metallurgical microstructural evolutions in HSM. The ASB onset is described using partial differential systems. Several factors in HSM were considered in the systems, and the ASB onset conditions were obtained by solving these systems or applying the perturbation method to the systems. With increasing machining speed, an ASB can be depressed and further eliminated by shock pressure. The damage observed in HSM exhibits common features. Equiaxed fine grains produced by dynamic recrystallization widely cause damage to ductile materials, and amorphization is the common microstructural evolution in brittle materials. Based on previous studies, potential mechanisms for the phenomena in HSM are proposed. These include the thickness variation of the white layer of ductile materials. These proposed mechanisms would be beneficial to deeply understanding the various phenomena in HSM.展开更多
基金Project supported by the National Natural Science Foundation of China (No.10176011).
文摘A new type of vibration structure (i.e. supporting system, called swing frame cus- tomarily) of vertical dynamic balancing machine has been designed, which is based on an analysis for the swing frame of a traditional double-plane vertical dynamic balancing machine. The static unbalance and couple unbalance can be e?ectively separated by using the new dynamic balancing machine with the new swing frame. By building the dynamics model, the advantages of the new structure are discussed in detail. The modal and harmonic response are analyzed by using the ANSYS7.0. By comparing the ?nite element modal analysis with the experimental modal analy- sis, the natural frequencies and vibration modes are found. There are many spring boards in the new swing frame. Their sti?nesses are di?erent and assorted with each other. Furthermore, there are three sensors on the measuring points. Therefore, the new dynamic balancing machine can measure static unbalance and coupling unbalance directly, and the interaction between them is faint. The result shows that the new vertical dynamic balancing machine is suitable for inertial measurement of ?ying objects, and can overcome the shortcomings of traditional double-plane vertical dynamic balancing machines, which the e?ect of plane-separation is inferior. The vertical dynamic balancing machine with the new vibration structure can ?nd wide application in the future. The modelling and analysis of the new vibration structure will provide theoretical basis and practical experience for designing new-type vertical dynamic balancing machines.
文摘A new type of vibration structure of vertical dynamic balancing machine isdesigned, which is based on the analysis for swing frame of a traditional vertical dynamic balancingmachine. The static unbalance and couple unbalance can be separated effectively by using the newmachine with the new swing frame. By building the dynamics model, the advantages of the newstructure are discussed in detail. The modal and harmonic response are analyzed by using theANSYS7.0. By comparing the finite element modal analysis with the experimental modal analysis, thenatural frequencies and vibration modes are found out. There are many spring boards in the new swingframe. Their stiffness is different and assort with each other. Furthermore, there are threesensors on the measurement points. Therefore, the new dynamic balancing machine can measure thestatic unbalance and couple unbalance directly, and the influence between them is faint. The newstructure has the function of belt-strain compensation to improve the measurement precision. Thepractical result indicates that the new vertical dynamic balancing machine is suitable for inertialmeasurement of flying objects, and can overcome the shortcomings of traditional double-planevertical dynamic balancing machines. The vertical dynamic balancing machine with the new vibrationstructure can be widely used in the future applications. The modeling and analysis of the newvibration structure provide theoretic instruction and practical experience for designing new type ofvertical dynamic balancing machines. Based on the design principles such as stiffness-matching,frequency-adjacence and strain-compensation and so on, various new type of vibration structures canbe designed.
文摘The dynamic balance quality of a rotating object is an important factor to maintain the stability and accuracy for motion. The azimuth of the principal axis of inertia is a major sign of dynamic balance. A usual method is measuring moment of inertia matrix relative to some base coordinates on a rotary inertia machine so as to calculate the azimuth of principal axis of inertia, By using the measured unbalance results on the two trimmed planes on a vertical hard bearing double-plane dynamic balancing machine, the dimension and direction of couple unbalance can be found. An azimuth angle formula for the principal axis of inertia is derived and is solved by using unbalance quantities. The experiments indicate that method based on dynamic balancing measurement is proved rational and effective and has a fine precision.
基金supported by National Hi-tech Research and Development Program of China(863 Program, Grant No. 2007AA041901)National S&T Major Project of China(Grant No. 2009ZX04014-035)National Basic Research Program of China (973 Program, Grant No. 2006CB705400)
文摘Parallel manipulators with less than six degrees of freedom （DOF） have been increasingly used in high-speed hybrid machine tools. The structural features of parallel manipulators are dynamic, a characteristic that is particularly significant when these manipulators are used in high-speed machine tools. However, normal kinematic control method cannot satisfy the requirements of the control system. Many researchers use model-based dynamic control methods, such as the dynamic feedforward control method. However, these methods are rarely used in hybrid machine tools because of the complex dynamic model of the parallel manipulator. In order to study the dynamic control method of parallel manipulators, the dynamic feedforward control method is used in the dynamic control system of a 3-PSP （prismatic-spherical-prismatic） 3-DOF spatial parallel manipulator used as a spindle head in a high-speed hybrid machine tool. Using kinematic analysis as basis and the Newton-Euler method, we derive the dynamic model of the parallel manipulator. Furthermore, a model-based dynamic feedforward control system consisting of both kinematic control and dynamic control subsystems is established. The dynamic control subsystem consists of two modules. One is used to eliminate the influence of the dynamic characteristics of high-speed movement, and the other is used to eliminate the dynamic disturbances in the milling process. Finally, the simulation model of the dynamic feedforward control system of the 3-PSP parallel manipulator is constructed in Matlab/Simulink. The simulations of the control system eliminating the influence of the dynamic characteristics and dynamic disturbances are conducted. A comparative study between the simulations and the normal kinematic control method is also presented.The simulations prove that the dynamic feedforward control method effectively eliminates the influence of the dynamic disturbances and dynamic characteristics of the parallel manipulator on high-speed machine tools, and significantly improves the trajectory accuracy. This is the first attempt to introduce the dynamic feedfordward control method into the 3-PSP spatial parallel manipulator whose dynamic model is complex and provides a study basis for the real-time dynamic control of the high-speed hybrid machine tools.
基金support of the Shenzhen Science and Technology Innovation Commission under Project Numbers KQTD20190929172505711,JSGG20210420091802007, and JCYJ20210324115413036Guangdong Provincial Department of Science and Technology under Project Number K22333004。
文摘High-speed machining(HSM) has been studied for several decades and has potential application in various industries, including the automobile and aerospace industries. However,the underlying mechanisms of HSM have not been formally reviewed thus far. This article focuses on the solid mechanics framework of adiabatic shear band(ASB) onset and material metallurgical microstructural evolutions in HSM. The ASB onset is described using partial differential systems. Several factors in HSM were considered in the systems, and the ASB onset conditions were obtained by solving these systems or applying the perturbation method to the systems. With increasing machining speed, an ASB can be depressed and further eliminated by shock pressure. The damage observed in HSM exhibits common features. Equiaxed fine grains produced by dynamic recrystallization widely cause damage to ductile materials, and amorphization is the common microstructural evolution in brittle materials. Based on previous studies, potential mechanisms for the phenomena in HSM are proposed. These include the thickness variation of the white layer of ductile materials. These proposed mechanisms would be beneficial to deeply understanding the various phenomena in HSM.
