The process properties and interface behavior of CO_2 laser brazing with automatic wire feed for galvanized steel sheets were investigated, in which the brazing filler metal was CuSi3 and no flux was used. As to the a...The process properties and interface behavior of CO_2 laser brazing with automatic wire feed for galvanized steel sheets were investigated, in which the brazing filler metal was CuSi3 and no flux was used. As to the appearance quality of the brazing seams, the roles of the processing parameters, such as brazing speed, wire feeding rate, inclination and feeding direction of the wire, laser power, spot diameter and heating position, were assessed. The further investigation indicates that the behavior of the active elements Si, Mn and Zn are significantly influenced by energy input. At the interface, the microstructure of the base metal was composed of columnar crystals and the acicular α solid solution was found on the filler metal side.展开更多
This study provides a detailed failure analysis of galvanized steel wires(3 mm in diameter) for a 35 k V transmission and distribution line, which was carried out by combining the conventional material analysis method...This study provides a detailed failure analysis of galvanized steel wires(3 mm in diameter) for a 35 k V transmission and distribution line, which was carried out by combining the conventional material analysis methods with the finite element method(FEM). It is found that the failed material had good plasticity(5% in elongation),and under the soft torsion loading condition(0.75 in stress state soft coefficient), the ductile fracture should occur on the material. Additionally, the theoretical number of torsions calculated by the FEM was 26.2 times, while the actual number of torsions achieved by the test was only 2.2 times and the local fracture surface exhibited brittle fracture characteristics. The results showed that the local torsion brittle fracture of the material with good plasticity was caused by triaxial stress in the torsion condition, which led to the formation of cavity in the pulling stress area in the material’s center, and the finite element calculation results indicated that the stress state soft coefficient at the cavity was distributed between 0.31 and 0.38, and the stress concentration at the cavity was more than twice the normal value. Besides, the Widmanstatten structure formed as the improper hot working process is the corresponding structural reason.展开更多
文摘The process properties and interface behavior of CO_2 laser brazing with automatic wire feed for galvanized steel sheets were investigated, in which the brazing filler metal was CuSi3 and no flux was used. As to the appearance quality of the brazing seams, the roles of the processing parameters, such as brazing speed, wire feeding rate, inclination and feeding direction of the wire, laser power, spot diameter and heating position, were assessed. The further investigation indicates that the behavior of the active elements Si, Mn and Zn are significantly influenced by energy input. At the interface, the microstructure of the base metal was composed of columnar crystals and the acicular α solid solution was found on the filler metal side.
文摘This study provides a detailed failure analysis of galvanized steel wires(3 mm in diameter) for a 35 k V transmission and distribution line, which was carried out by combining the conventional material analysis methods with the finite element method(FEM). It is found that the failed material had good plasticity(5% in elongation),and under the soft torsion loading condition(0.75 in stress state soft coefficient), the ductile fracture should occur on the material. Additionally, the theoretical number of torsions calculated by the FEM was 26.2 times, while the actual number of torsions achieved by the test was only 2.2 times and the local fracture surface exhibited brittle fracture characteristics. The results showed that the local torsion brittle fracture of the material with good plasticity was caused by triaxial stress in the torsion condition, which led to the formation of cavity in the pulling stress area in the material’s center, and the finite element calculation results indicated that the stress state soft coefficient at the cavity was distributed between 0.31 and 0.38, and the stress concentration at the cavity was more than twice the normal value. Besides, the Widmanstatten structure formed as the improper hot working process is the corresponding structural reason.
