The exhaust and flame from a supersonic airborne missile high-energy smoke-born engine (SAMHSE) may lead to high-temperature ablation, supersonic-erosion, dreg-adherence (HTASED) and corrosion on the launcher slide tr...The exhaust and flame from a supersonic airborne missile high-energy smoke-born engine (SAMHSE) may lead to high-temperature ablation, supersonic-erosion, dreg-adherence (HTASED) and corrosion on the launcher slide track, causing serious problems to the operation and decreasing the lifetime of the launcher. Therefore, it is imperative to study the destructive mechanism so as to guarantee the smooth operation and increase the lifetime of military equipments. Accordingly, HTASED and corrosion were systematically observed and analyzed with the emphasis placed on the mechanism investigations making use of a series evaluation tests, typical missile engine simulation tests, national military standard methods, scanning electron microscopy and electrochemical corrosion tests. It is found that the thermal impact of high-temperature flame and supersonic erosion of corrosive melting particle jet of the SAMHSE lead to surface defects of micro-cracks, denudation and corrosive residue. Some defects reach to metal base becoming to "corrosive channels". Repetitive HTASED may cause ablation-adhesion fatigue stress, which enhances the surface corrosion and destruction. HTASED and corrosion are related to the type of a SAMHSE fuel and experience of the launcher. Surface destruction is related to synergistic effects of the HTASED. The ablated and failed Al or steel surface is liable to electrochemical corrosion characterized by pitting in humid and salt-spray environment.展开更多
A laboratory study of the atmospheric corrosion of carbon steel deposited with (NH4)2SO4 in the presence of SO2 is reported. The different levels of (NH4)2SO4 (0, 15, 30, 45, 60 μg·cm-2) were added on the surfac...A laboratory study of the atmospheric corrosion of carbon steel deposited with (NH4)2SO4 in the presence of SO2 is reported. The different levels of (NH4)2SO4 (0, 15, 30, 45, 60 μg·cm-2) were added on the surface of the samples before the exposure. The corrosion was investigated by a combination of gravimetry, Fourier transform infrared spectroscope and scanning electron microscopy. A detailed knowledge about the corrosion products was acquired, both quantitatively and qualitatively. The results show that the metal loss increased and the increasing tendency of corrosion rates slowed down with the increasing exposure time. The phase constituents of the corrosion products are mainly α-FeO(OH), γ-FeO(OH), and δ-FeO(OH).展开更多
The corrosion behavior of 316H stainless steel(SS)in the impure and purified Na Cl–KCl–Mg Cl_(2) salt was investigated at700°C.Results indicate that the main deleterious impurity induced corrosion in the impure...The corrosion behavior of 316H stainless steel(SS)in the impure and purified Na Cl–KCl–Mg Cl_(2) salt was investigated at700°C.Results indicate that the main deleterious impurity induced corrosion in the impure salt was the absorbed moisture,present in the form of Mg Cl_(2)·6H_(2)O.316H SS occurred severe intergranular corrosion with a corrosion depth of 130μm for1000 h in the impure Na Cl–KCl–Mg Cl_(2) salt.In contrast,the purification treatment of molten chloride salt by the dissolved Mg metal can remove the absorbed moisture,and the corresponding reactions were also discussed.As a result,the corrosiveness of Na Cl–KCl–Mg Cl_(2) salt is reduced significantly.316H SS occurred slight uniform corrosion with a depth of less than 5μm for 3000 h in the purified Na Cl–KCl–Mg Cl_(2) salt.展开更多
Replacing heavy oil with petrol coke can greatly reduce the cost of glass production,but obviously shorten the service life of refractories used in the regenerator checker body of glass tanks.To prolong the service li...Replacing heavy oil with petrol coke can greatly reduce the cost of glass production,but obviously shorten the service life of refractories used in the regenerator checker body of glass tanks.To prolong the service life of the regenerator checker body,the slag chemical composition and alkali-sulfur ratio of glass tanks after using petrol coke and the damage mechanism of the residual magnesia bricks in the regenerator checker body were studied,as well as the corrosion resistance of three magnesia based bricks(direct bonded magnesia chrome bricks,fused rebonded magnesia chrome bricks,and fused rebonded high-purity magnesium aluminate spinel bricks).On this basis,a series of targeted countermeasures were adopted to optimize the configuration of refractories,significantly improving the service life of checker bricks and meeting the requirements of glass industry development.展开更多
The ethanolic extract of Kleinia grandiflora leaves was characterized and tested for its potential anticorrosion properties on mild steel in 1 M H2SO4 medium using mass-loss analysis, potentiodynamic polarization meas...The ethanolic extract of Kleinia grandiflora leaves was characterized and tested for its potential anticorrosion properties on mild steel in 1 M H2SO4 medium using mass-loss analysis, potentiodynamic polarization measurements, electrochemical impedance spectroscopy, Fourier-transform infrared spectroscopy, scanning electron microscopy, UV–visible spectroscopy, and X-ray diffraction analysis. The effect of temperature on the corrosion behavior of mild steel was studied in the range of 308 to 328 K. The inhibition efficiency was observed to increase with increasing concentration of the extract. Polarization curves revealed that the Kleinia grandiflora leaf extract is a mixed inhibitor. Impedance diagrams revealed that an increase of Kleinia grandiflora leaf extract concentration increased the charge transfer resistance and decreased the double-layer capacitance. The adsorption process obeys Langmuir's model, with a standard free energy of adsorption(ΔGads) of-18.62 k J/mol. The obtained results indicate that the Kleinia grandiflora leaf extract can serve as an effective inhibitor for the corrosion of mild steel in a sulfuric acid medium.展开更多
A long time immersion experiment of mortar specimens is carried out to investigate their degradation mechanism by sulfuric acid.Water-cement ratios of mortar are ranging from 0.5 to 0.7 and the pH value of sulfuric ac...A long time immersion experiment of mortar specimens is carried out to investigate their degradation mechanism by sulfuric acid.Water-cement ratios of mortar are ranging from 0.5 to 0.7 and the pH value of sulfuric acid is 3.5 and 4.0 respectively.The pH meter is used to monitor the soak solution and the titration sulfuric acid with given concentration is added to maintain original pH value,through which the acid consumption of mortar is recorded.A theoretical reaction rate model is also proposed based on concentration boundary layer model.The results show that theoretical model fits the experimental results well and the corrosion mechanism can be modeled by a diffusion process accompanied with an irreversible chemical reaction when pH value of soak solution is no less than 3.5.展开更多
The burning of fuel oil with high sulfur content in diverse industrial segments results in the generation of oxidized sulfur compounds (SOx). These emissions, directly or indirectly, lead to the deterioration of air q...The burning of fuel oil with high sulfur content in diverse industrial segments results in the generation of oxidized sulfur compounds (SOx). These emissions, directly or indirectly, lead to the deterioration of air quality with consequences including the development of lung diseases in the surrounding population, the generation of acid rain and damage to civil constructions, such as public buildings, public squares, historic monuments, bridges, etc. This article describes the mechanisms of corrosion that occur in reinforced concrete deterioration observed in an industrial plant by the action of direct emissions of sulfur dioxide. SO2 in this case study is from the burning of fuel oil high sulfur content from chimney of an industrial boiler. The deterioration of concrete was evaluated in the laboratory showing the formation of calcium sulfate and calcium sulfate hydrate associated with aluminum oxide (Al2O3) and calcium oxide (CaO).展开更多
Grain refinement can strengthen the mechanical properties of materials according to the classical Hall-Petch relationship but does not always result in better corrosion resistance.During the past few decades,various t...Grain refinement can strengthen the mechanical properties of materials according to the classical Hall-Petch relationship but does not always result in better corrosion resistance.During the past few decades,various techniques have been dedicated to refining grain,along with relevant studies on corrosion behavior,including general corrosion,pitting corrosion,and stress corrosion cracking.However,the funda-mental consensus on how grain size influences corrosion behavior has not been reached.This paper reviews existing literature on the beneficial and detrimental effects of grain refinement on corrosion behavior.Moreover,the effects of microstructural changes(i.e.,grain boundary,dislo-cation,texture,residual stress,impurities,and second phase)resulting from grain refinement on corrosion behavior are discussed.The grain re-finement not only has an impact on the corrosion performance,but also results in microstructural changes that have a non-negligible effect on corrosion behavior or even outweigh that of grain refinement.Grain size is not the only factor affecting the corrosion behavior of metallic ma-terials;thus,the overall influence of microstructures on corrosion behavior should be understood.展开更多
The corrosion inhibition of cold rolled steel(CRS) in 7.0 mol·L^(-1) H_2 SO_4 solution by red tetrazolium(RTZ) was carefully investigated using both experimental procedures and theoretical techniques. The results...The corrosion inhibition of cold rolled steel(CRS) in 7.0 mol·L^(-1) H_2 SO_4 solution by red tetrazolium(RTZ) was carefully investigated using both experimental procedures and theoretical techniques. The results show that RTZ acts as an effective inhibitor for the corrosion of CRS in 7.0 mol·L^(-1) H_2SO_4, and the maximum inhibition efficiency is higher than 95% with a RTZ concentration of 2.0 mmol·L^(-1). The adsorption of RTZ on CRS surface follows Langmuir isotherm. RTZ effectively retards both cathodic and anodic reactions, and acts as a mixed-type inhibitor. EIS exhibits two capacitive loops, and their resistances increase drastically in the presence of RTZ. SEM and AFM confirm that the addition of RTZ could significantly retard the corrosion of CRS surface. A series of characterizations like FTIR, RS, XRD and XPS reveal that the corrosion CRS surface is composed of the corrosion products of iron sulfates, iron oxides and iron hydroxide, as well as inhibitor. Theoretical results of quantum chemical calculation and molecular dynamics(MD) indicate that the adsorption center of RTZ+(organic cationic part of RTZ) mainly relies on its tetrazole ring,and the adsorption of RTZ+on Fe(001) surface is in a nearly flat orientation mode.展开更多
The corrosion behavior of hot dip galvanized steel pretrvated with bis-[triethoxysilylpropyl] tetrasulfide (BTESPT) modified with alumina particles was studied. The corrosion resistance of the passiving films was ev...The corrosion behavior of hot dip galvanized steel pretrvated with bis-[triethoxysilylpropyl] tetrasulfide (BTESPT) modified with alumina particles was studied. The corrosion resistance of the passiving films was evaluated by Tafel polarization curve and electrochemical impedance spectroscopy. The films formed on the galvanized steel substrate were characterized by Fourier transform infrared spectroscopy and energy dispersive X-ray spectrometry. The surface morphology of the treated hot dip galvanized steel samples was observed by Field Emission Scanning Electron Microscope. The results show that the pretrvatments on the basis of silane films modified with nanoalumina particles have reduced both anodic and cathodic current densities, and increased total impedance in the measured frequency, consequently, improving corrosion protection for hot dip galvanized steel during immersion in NaCl solutions compared to chromate films and silane films.展开更多
The research investigated the corrosion of the reinjection water system to ensure the safe production of the system.By analyzing the composition of the methanol-containing wastewater,the corrosion status of the inject...The research investigated the corrosion of the reinjection water system to ensure the safe production of the system.By analyzing the composition of the methanol-containing wastewater,the corrosion status of the injection water system was studied by the on-site materials 20#steel,Q235B steel and L316 steel for that the methanol-containing wastewater of a natural gas processing plant in northern Shaanxi had high acidity,Cl-and sulfide contents,salinity and corrosion.Then the grey system theory modeling software 3.0 was used to study the influence degree of various corrosion factors on the corrosion rate and depth of Q235B steel.The most important factors were determined,and countermeasures against corrosion were proposed.The results showed that L316 steel was more resistant to corrosion,and the corrosion rate was 0.0015 mm/a,which was less than the national standard(0.0760 mm/a).The maximum corrosion depth was 47.63μm,which was the lowest among the three materials.The corrosion rate and depth were the parent factors.Among the four factors of sulfide,Cl-,salinity and pH,grey relational degrees of sulfide were 0.75 and 0.80,respectively,which was the most important factor causing corrosion;using sulfur corrosion inhibitor protection method,TS-792C was selected by electrochemical method from three corrosion inhibitors.The impedance data simulation software ZSimpWin was used to simulate the equivalent circuit diagram,and the impedance of Q235B steel was the largest.The corrosion inhibition rate was up to 90.26%when corrosion rate was 0.0130 mm/a under the fitting of Tafel polarization curve,with the best anti-sulfur effect.At 80℃and a sulfide content of 300 mg/L,the corrosion rate of Q235B steel was less than 0.0760 mm/a.When the added amount was 100 mg/L,the corrosion current density and corrosion rate of the reinjection sewage was 0.462 mA/cm 2 and 0.0505 mm/a,both at the lowest values and with good temperature and sulfur resistance.展开更多
Corrsion inhibition of Aloe lateritia gel for Mild steel in 2 M HNO<sub>3</sub> and 1 M H<sub>2</sub>SO<sub>4</sub> solutions was investigated by potentiodynamic polarization, Scann...Corrsion inhibition of Aloe lateritia gel for Mild steel in 2 M HNO<sub>3</sub> and 1 M H<sub>2</sub>SO<sub>4</sub> solutions was investigated by potentiodynamic polarization, Scanning electron microscopy (SEM) and Foutier transform infrared (FT-IR). Inhibition efficiency increased with the increase of the concentration of the gel. The optimal concentration of the gel gives maximum inhibition efficiency of 77.4% and 70.3% in 1 M H<sub>2</sub>SO<sub>4</sub> and 2 M HNO<sub>3</sub> respectively. Polarization plots shows that, the gel works as a mixed type inhibitor altering both cathodic and anodic reaction. SEM proves the uniform and pitting corrosion at the surface of Mild steel in 1 M H<sub>2</sub>SO<sub>4</sub> and 2 M HNO<sub>3</sub> respectively. Using FT-IR potential function groups from pure gel and some stretch shift was observed from corrosion product and some stretch shift from corrosion products was observed.展开更多
The corrosion behaviors and mechanism of Ni-14%Cr alloys in molten salt with Na2SO4 at 1000℃ was investigated by means of XRD analysis and SEM observation. Results show that the alloys were subjected to the accelerat...The corrosion behaviors and mechanism of Ni-14%Cr alloys in molten salt with Na2SO4 at 1000℃ was investigated by means of XRD analysis and SEM observation. Results show that the alloys were subjected to the accelerated corrosion in molten salt and the corrosion kinetic of the alloy obeys the parabolic law. On the other hand, the corrosion-resistance of the alloy could be improved significantly by increasing of chromium content. Corrosion products may be divided into three layers, i. e. NiCr2O4, CoCr2O4, CoNi2S4, AlWO3 and Al2O3 granule are included in the outside of the scales, the continuous Al2O3 layer is localed in intermediate layer, and the sulfides is in the internal layer. The Cr2S3 phase in Ni-14Cr prevents the S and O from the matrix of the alloy. The morphology examinations tend to support the sulphidization-basic dissolution model previously proposed for hot corrosion mechanism.展开更多
This paper presents the research on the atmospheric corrosion rates of carbon steel, zinc and copper in Chongqing, which was a corrosion subprogram of an international project, Regional Air Pollution in Developing Cou...This paper presents the research on the atmospheric corrosion rates of carbon steel, zinc and copper in Chongqing, which was a corrosion subprogram of an international project, Regional Air Pollution in Developing Countries. We performed field exposure tests of carbon steel, zinc and copper at an urban site Guanyinqiao and a rural site Tieshanping inChongqing, then used grey relational analysis, based on the database of the whole corrosion project, to determine the order of the effect of environmental factors on corrosion rates of tested metals, and established dose-response functions for these three metals. The results showed that the two crucial agents of acidic environment, SO2 and H+, were common factors that contributed most to the corrosion of the tested metals. The established dose-response functions for outdoor carbon steel and zinc are proved applicable to use in Chongqing, but the function for copper needs further modifying. We employed these dose- response functions and general environmental data to elaborate the maps of corrosion rate respectively of carbon steel and zinc by geological information system (GIS) technique which help to identify areas of high corrosion damage risk. An acceptable annual average SO2 level of 21 μg/m3 for carbon steel and that of 61 μg/m3 for zinc are also put forward to control the air pollution impact on atmospheric corrosion in Chongqing urban areas.展开更多
A novel approach to reduce Ni content for the 310S austenitic stainless steel was proposed.The nano-ceramic additive(L)was applied to 310S steel to replace part of Ni element and reduce the cost.By means of thermal si...A novel approach to reduce Ni content for the 310S austenitic stainless steel was proposed.The nano-ceramic additive(L)was applied to 310S steel to replace part of Ni element and reduce the cost.By means of thermal simulation,X-ray diffraction,field emission scanning electron microscopy,and electron backscattered diffraction,the effects of nanoceramic additives on high-temperature mechanical properties and corrosion behavior of the 310S steel were studied.The results indicate that the morphology and density of the(Fe,Cr)_(23)C_(6)carbides are varied,which play an important role in the high-temperature mechanical properties and corrosion behavior.After adding nano-ceramic additives,the high-temperature tensile strength and yield strength are improved simultaneously,in spite of a slight decrease in the total elongation.During high-temperature corrosion process,the mass gain of all the samples is parabolic with time.The mass gain is increased in the 310S steel with nano-ceramic additive,while the substrate thickness is significantly larger than 310S steel.The more stable and adherent FeCr_(2)O_(4)spinel form is the reason why the high-temperature corrosion resistance was increased.The(Fe,Cr)_(23)C_(6)carbides distribution along grain boundaries is detrimental to the high-temperature corrosion resistance.展开更多
基金Project(59925513) supported by the National Natural Science Foundation of China through the Excellent Youth Scientist Fund
文摘The exhaust and flame from a supersonic airborne missile high-energy smoke-born engine (SAMHSE) may lead to high-temperature ablation, supersonic-erosion, dreg-adherence (HTASED) and corrosion on the launcher slide track, causing serious problems to the operation and decreasing the lifetime of the launcher. Therefore, it is imperative to study the destructive mechanism so as to guarantee the smooth operation and increase the lifetime of military equipments. Accordingly, HTASED and corrosion were systematically observed and analyzed with the emphasis placed on the mechanism investigations making use of a series evaluation tests, typical missile engine simulation tests, national military standard methods, scanning electron microscopy and electrochemical corrosion tests. It is found that the thermal impact of high-temperature flame and supersonic erosion of corrosive melting particle jet of the SAMHSE lead to surface defects of micro-cracks, denudation and corrosive residue. Some defects reach to metal base becoming to "corrosive channels". Repetitive HTASED may cause ablation-adhesion fatigue stress, which enhances the surface corrosion and destruction. HTASED and corrosion are related to the type of a SAMHSE fuel and experience of the launcher. Surface destruction is related to synergistic effects of the HTASED. The ablated and failed Al or steel surface is liable to electrochemical corrosion characterized by pitting in humid and salt-spray environment.
文摘A laboratory study of the atmospheric corrosion of carbon steel deposited with (NH4)2SO4 in the presence of SO2 is reported. The different levels of (NH4)2SO4 (0, 15, 30, 45, 60 μg·cm-2) were added on the surface of the samples before the exposure. The corrosion was investigated by a combination of gravimetry, Fourier transform infrared spectroscope and scanning electron microscopy. A detailed knowledge about the corrosion products was acquired, both quantitatively and qualitatively. The results show that the metal loss increased and the increasing tendency of corrosion rates slowed down with the increasing exposure time. The phase constituents of the corrosion products are mainly α-FeO(OH), γ-FeO(OH), and δ-FeO(OH).
基金supported by the National Science Foundation of Shanghai(No.22ZR1474600)the National Natural Science Foundation of China(No.12175302)+1 种基金the“Thorium Molten Salt Reactor Nuclear Energy System”Strategic Priority Research Program of the Chinese Academy of Sciences(No.XDA 02040000)the“Transformational Technologies for Clean Energy and Demonstration,”Strategic Priority Research Program of the Chinese Academy of Sciences(No.XDA 21000000)。
文摘The corrosion behavior of 316H stainless steel(SS)in the impure and purified Na Cl–KCl–Mg Cl_(2) salt was investigated at700°C.Results indicate that the main deleterious impurity induced corrosion in the impure salt was the absorbed moisture,present in the form of Mg Cl_(2)·6H_(2)O.316H SS occurred severe intergranular corrosion with a corrosion depth of 130μm for1000 h in the impure Na Cl–KCl–Mg Cl_(2) salt.In contrast,the purification treatment of molten chloride salt by the dissolved Mg metal can remove the absorbed moisture,and the corresponding reactions were also discussed.As a result,the corrosiveness of Na Cl–KCl–Mg Cl_(2) salt is reduced significantly.316H SS occurred slight uniform corrosion with a depth of less than 5μm for 3000 h in the purified Na Cl–KCl–Mg Cl_(2) salt.
文摘Replacing heavy oil with petrol coke can greatly reduce the cost of glass production,but obviously shorten the service life of refractories used in the regenerator checker body of glass tanks.To prolong the service life of the regenerator checker body,the slag chemical composition and alkali-sulfur ratio of glass tanks after using petrol coke and the damage mechanism of the residual magnesia bricks in the regenerator checker body were studied,as well as the corrosion resistance of three magnesia based bricks(direct bonded magnesia chrome bricks,fused rebonded magnesia chrome bricks,and fused rebonded high-purity magnesium aluminate spinel bricks).On this basis,a series of targeted countermeasures were adopted to optimize the configuration of refractories,significantly improving the service life of checker bricks and meeting the requirements of glass industry development.
文摘The ethanolic extract of Kleinia grandiflora leaves was characterized and tested for its potential anticorrosion properties on mild steel in 1 M H2SO4 medium using mass-loss analysis, potentiodynamic polarization measurements, electrochemical impedance spectroscopy, Fourier-transform infrared spectroscopy, scanning electron microscopy, UV–visible spectroscopy, and X-ray diffraction analysis. The effect of temperature on the corrosion behavior of mild steel was studied in the range of 308 to 328 K. The inhibition efficiency was observed to increase with increasing concentration of the extract. Polarization curves revealed that the Kleinia grandiflora leaf extract is a mixed inhibitor. Impedance diagrams revealed that an increase of Kleinia grandiflora leaf extract concentration increased the charge transfer resistance and decreased the double-layer capacitance. The adsorption process obeys Langmuir's model, with a standard free energy of adsorption(ΔGads) of-18.62 k J/mol. The obtained results indicate that the Kleinia grandiflora leaf extract can serve as an effective inhibitor for the corrosion of mild steel in a sulfuric acid medium.
基金Funded by the National Natural Science Foundation of China(No.51078175)Natural Science Foundation of Yunnan Province (No.2008E038M)Education Foundation of Yunnan Province(No. 08Y0066)
文摘A long time immersion experiment of mortar specimens is carried out to investigate their degradation mechanism by sulfuric acid.Water-cement ratios of mortar are ranging from 0.5 to 0.7 and the pH value of sulfuric acid is 3.5 and 4.0 respectively.The pH meter is used to monitor the soak solution and the titration sulfuric acid with given concentration is added to maintain original pH value,through which the acid consumption of mortar is recorded.A theoretical reaction rate model is also proposed based on concentration boundary layer model.The results show that theoretical model fits the experimental results well and the corrosion mechanism can be modeled by a diffusion process accompanied with an irreversible chemical reaction when pH value of soak solution is no less than 3.5.
文摘The burning of fuel oil with high sulfur content in diverse industrial segments results in the generation of oxidized sulfur compounds (SOx). These emissions, directly or indirectly, lead to the deterioration of air quality with consequences including the development of lung diseases in the surrounding population, the generation of acid rain and damage to civil constructions, such as public buildings, public squares, historic monuments, bridges, etc. This article describes the mechanisms of corrosion that occur in reinforced concrete deterioration observed in an industrial plant by the action of direct emissions of sulfur dioxide. SO2 in this case study is from the burning of fuel oil high sulfur content from chimney of an industrial boiler. The deterioration of concrete was evaluated in the laboratory showing the formation of calcium sulfate and calcium sulfate hydrate associated with aluminum oxide (Al2O3) and calcium oxide (CaO).
基金This work was fianancially supported by the National Natural Science Foundation of China(No.51871024)the Fundamental Research Funds for the Central Universities(No.FRF-NP-20-07).
文摘Grain refinement can strengthen the mechanical properties of materials according to the classical Hall-Petch relationship but does not always result in better corrosion resistance.During the past few decades,various techniques have been dedicated to refining grain,along with relevant studies on corrosion behavior,including general corrosion,pitting corrosion,and stress corrosion cracking.However,the funda-mental consensus on how grain size influences corrosion behavior has not been reached.This paper reviews existing literature on the beneficial and detrimental effects of grain refinement on corrosion behavior.Moreover,the effects of microstructural changes(i.e.,grain boundary,dislo-cation,texture,residual stress,impurities,and second phase)resulting from grain refinement on corrosion behavior are discussed.The grain re-finement not only has an impact on the corrosion performance,but also results in microstructural changes that have a non-negligible effect on corrosion behavior or even outweigh that of grain refinement.Grain size is not the only factor affecting the corrosion behavior of metallic ma-terials;thus,the overall influence of microstructures on corrosion behavior should be understood.
基金Supported by the National Natural Science Foundation of China(51361027)the Training Program of Young and Middle Aged Academic and Technological Leaders in Yunnan Province(2015HB049)
文摘The corrosion inhibition of cold rolled steel(CRS) in 7.0 mol·L^(-1) H_2 SO_4 solution by red tetrazolium(RTZ) was carefully investigated using both experimental procedures and theoretical techniques. The results show that RTZ acts as an effective inhibitor for the corrosion of CRS in 7.0 mol·L^(-1) H_2SO_4, and the maximum inhibition efficiency is higher than 95% with a RTZ concentration of 2.0 mmol·L^(-1). The adsorption of RTZ on CRS surface follows Langmuir isotherm. RTZ effectively retards both cathodic and anodic reactions, and acts as a mixed-type inhibitor. EIS exhibits two capacitive loops, and their resistances increase drastically in the presence of RTZ. SEM and AFM confirm that the addition of RTZ could significantly retard the corrosion of CRS surface. A series of characterizations like FTIR, RS, XRD and XPS reveal that the corrosion CRS surface is composed of the corrosion products of iron sulfates, iron oxides and iron hydroxide, as well as inhibitor. Theoretical results of quantum chemical calculation and molecular dynamics(MD) indicate that the adsorption center of RTZ+(organic cationic part of RTZ) mainly relies on its tetrazole ring,and the adsorption of RTZ+on Fe(001) surface is in a nearly flat orientation mode.
基金the National Natural Science Foundation of China(No.50674022).
文摘The corrosion behavior of hot dip galvanized steel pretrvated with bis-[triethoxysilylpropyl] tetrasulfide (BTESPT) modified with alumina particles was studied. The corrosion resistance of the passiving films was evaluated by Tafel polarization curve and electrochemical impedance spectroscopy. The films formed on the galvanized steel substrate were characterized by Fourier transform infrared spectroscopy and energy dispersive X-ray spectrometry. The surface morphology of the treated hot dip galvanized steel samples was observed by Field Emission Scanning Electron Microscope. The results show that the pretrvatments on the basis of silane films modified with nanoalumina particles have reduced both anodic and cathodic current densities, and increased total impedance in the measured frequency, consequently, improving corrosion protection for hot dip galvanized steel during immersion in NaCl solutions compared to chromate films and silane films.
文摘The research investigated the corrosion of the reinjection water system to ensure the safe production of the system.By analyzing the composition of the methanol-containing wastewater,the corrosion status of the injection water system was studied by the on-site materials 20#steel,Q235B steel and L316 steel for that the methanol-containing wastewater of a natural gas processing plant in northern Shaanxi had high acidity,Cl-and sulfide contents,salinity and corrosion.Then the grey system theory modeling software 3.0 was used to study the influence degree of various corrosion factors on the corrosion rate and depth of Q235B steel.The most important factors were determined,and countermeasures against corrosion were proposed.The results showed that L316 steel was more resistant to corrosion,and the corrosion rate was 0.0015 mm/a,which was less than the national standard(0.0760 mm/a).The maximum corrosion depth was 47.63μm,which was the lowest among the three materials.The corrosion rate and depth were the parent factors.Among the four factors of sulfide,Cl-,salinity and pH,grey relational degrees of sulfide were 0.75 and 0.80,respectively,which was the most important factor causing corrosion;using sulfur corrosion inhibitor protection method,TS-792C was selected by electrochemical method from three corrosion inhibitors.The impedance data simulation software ZSimpWin was used to simulate the equivalent circuit diagram,and the impedance of Q235B steel was the largest.The corrosion inhibition rate was up to 90.26%when corrosion rate was 0.0130 mm/a under the fitting of Tafel polarization curve,with the best anti-sulfur effect.At 80℃and a sulfide content of 300 mg/L,the corrosion rate of Q235B steel was less than 0.0760 mm/a.When the added amount was 100 mg/L,the corrosion current density and corrosion rate of the reinjection sewage was 0.462 mA/cm 2 and 0.0505 mm/a,both at the lowest values and with good temperature and sulfur resistance.
文摘Corrsion inhibition of Aloe lateritia gel for Mild steel in 2 M HNO<sub>3</sub> and 1 M H<sub>2</sub>SO<sub>4</sub> solutions was investigated by potentiodynamic polarization, Scanning electron microscopy (SEM) and Foutier transform infrared (FT-IR). Inhibition efficiency increased with the increase of the concentration of the gel. The optimal concentration of the gel gives maximum inhibition efficiency of 77.4% and 70.3% in 1 M H<sub>2</sub>SO<sub>4</sub> and 2 M HNO<sub>3</sub> respectively. Polarization plots shows that, the gel works as a mixed type inhibitor altering both cathodic and anodic reaction. SEM proves the uniform and pitting corrosion at the surface of Mild steel in 1 M H<sub>2</sub>SO<sub>4</sub> and 2 M HNO<sub>3</sub> respectively. Using FT-IR potential function groups from pure gel and some stretch shift was observed from corrosion product and some stretch shift from corrosion products was observed.
文摘The corrosion behaviors and mechanism of Ni-14%Cr alloys in molten salt with Na2SO4 at 1000℃ was investigated by means of XRD analysis and SEM observation. Results show that the alloys were subjected to the accelerated corrosion in molten salt and the corrosion kinetic of the alloy obeys the parabolic law. On the other hand, the corrosion-resistance of the alloy could be improved significantly by increasing of chromium content. Corrosion products may be divided into three layers, i. e. NiCr2O4, CoCr2O4, CoNi2S4, AlWO3 and Al2O3 granule are included in the outside of the scales, the continuous Al2O3 layer is localed in intermediate layer, and the sulfides is in the internal layer. The Cr2S3 phase in Ni-14Cr prevents the S and O from the matrix of the alloy. The morphology examinations tend to support the sulphidization-basic dissolution model previously proposed for hot corrosion mechanism.
基金a corrosion subprogram of the international project Regional Air Pollution in Developing Countries under the contract No. JT73065.
文摘This paper presents the research on the atmospheric corrosion rates of carbon steel, zinc and copper in Chongqing, which was a corrosion subprogram of an international project, Regional Air Pollution in Developing Countries. We performed field exposure tests of carbon steel, zinc and copper at an urban site Guanyinqiao and a rural site Tieshanping inChongqing, then used grey relational analysis, based on the database of the whole corrosion project, to determine the order of the effect of environmental factors on corrosion rates of tested metals, and established dose-response functions for these three metals. The results showed that the two crucial agents of acidic environment, SO2 and H+, were common factors that contributed most to the corrosion of the tested metals. The established dose-response functions for outdoor carbon steel and zinc are proved applicable to use in Chongqing, but the function for copper needs further modifying. We employed these dose- response functions and general environmental data to elaborate the maps of corrosion rate respectively of carbon steel and zinc by geological information system (GIS) technique which help to identify areas of high corrosion damage risk. An acceptable annual average SO2 level of 21 μg/m3 for carbon steel and that of 61 μg/m3 for zinc are also put forward to control the air pollution impact on atmospheric corrosion in Chongqing urban areas.
基金This work was financially supported by the Key Technology Research and Development Program of Shandong(2019TSLH0103)the Fundamental Research Funds for the Central Universities(FRF-TP-19-009A1).
文摘A novel approach to reduce Ni content for the 310S austenitic stainless steel was proposed.The nano-ceramic additive(L)was applied to 310S steel to replace part of Ni element and reduce the cost.By means of thermal simulation,X-ray diffraction,field emission scanning electron microscopy,and electron backscattered diffraction,the effects of nanoceramic additives on high-temperature mechanical properties and corrosion behavior of the 310S steel were studied.The results indicate that the morphology and density of the(Fe,Cr)_(23)C_(6)carbides are varied,which play an important role in the high-temperature mechanical properties and corrosion behavior.After adding nano-ceramic additives,the high-temperature tensile strength and yield strength are improved simultaneously,in spite of a slight decrease in the total elongation.During high-temperature corrosion process,the mass gain of all the samples is parabolic with time.The mass gain is increased in the 310S steel with nano-ceramic additive,while the substrate thickness is significantly larger than 310S steel.The more stable and adherent FeCr_(2)O_(4)spinel form is the reason why the high-temperature corrosion resistance was increased.The(Fe,Cr)_(23)C_(6)carbides distribution along grain boundaries is detrimental to the high-temperature corrosion resistance.