Refractory materials,as the crucial foundational materials in high-temperature industrial processes such as metallurgy and construction,are inevitably subjected to corrosion and penetration from high-temperature media...Refractory materials,as the crucial foundational materials in high-temperature industrial processes such as metallurgy and construction,are inevitably subjected to corrosion and penetration from high-temperature media during their service.Traditionally,observing the in-situ degradation process of refractory materials in complex high-temperature environments has presented challenges.Post-corrosion analysis are commonly employed to assess the slag resistance of refractory materials and understand the corrosion mechanisms.However,these methods often lack information on the process under the conditions of thermal-chemical-mechanical coupling,leading to potential biases in the analysis results.In this work,we developed a non-contact high-temperature machine vision technology by the integrating Digital Image Correlation(DIC)with a high-temperature visualization system to explore the corrosion behavior of Al2O3-SiO2 refractories against molten glass and Al2O3-MgO dry ramming refractories against molten slag at different temperatures.This technology enables realtime monitoring of the 2D or 3D overall strain and average strain curves of the refractory materials and provides continuous feedback on the progressive corrosion of the materials under the coupling conditions of thermal,chemical,and mechanical factors.Therefore,it is an innovative approach for evaluating the service behavior and performance of refractory materials,and is expected to promote the digitization and intelligence of the refractory industry,contributing to the optimization and upgrading of product performance.展开更多
The evolution of morphology, composition, thickness and corrosion resistance of the oxide film on pure Sn solder substrate submitted to high-temperature aging in 150 °C dry atmosphere was investigated. The result...The evolution of morphology, composition, thickness and corrosion resistance of the oxide film on pure Sn solder substrate submitted to high-temperature aging in 150 °C dry atmosphere was investigated. The results indicate that high-temperature aging accelerates the dehydration of Sn(OH)_(4)in the pre-existing native oxide film to form SnO_(2)and facilitates the oxidation of fresh Sn substrate, resulting in the gradual increase in oxide film thickness and surface roughness with prolonging aging time. However, the corrosion resistance of the film initially is enhanced and then deteriorated with an extending aging time. Besides, the formation and evolution mechanisms of the oxide film with aging time were discussed.展开更多
High-temperature corrosion is a serious problem for the water-wall tubes of boilers used in thermal power plants. Oxidation, sulfidation and molten salt corrosion are main corrosion ways.Thereinto, the most severe cor...High-temperature corrosion is a serious problem for the water-wall tubes of boilers used in thermal power plants. Oxidation, sulfidation and molten salt corrosion are main corrosion ways.Thereinto, the most severe corrosion occurs in molten salt corrosion environment. Materials rich in oxides formers, such as chromium and aluminum, are needed to resist corrosion in high-temperature and corrosive environment, but processability of such bulk alloys is very limited. High velocity electric arc spraying (HVAS) technology is adopted to produce coatings with high corrosion resistance. By comparison, NiCr (Ni-45Cr-4Ti) is recommended as a promising alloy coating for the water-wall tubes, which can even resist molten salt corrosion attack. In the study of corrosion mechanism, the modern material analysis methods, such as scanning electron microscopy (SEM), X-ray diffractometry (XRD) and energy dispersive spectrometry (EDS), are used. It is found that the corrosion resistances of NiCr and FeCrAI coatings are much better than that of 20g steel, that the NiCr coatings have the best anti-corrosion properties, and that the NiCr coatings have slightly lower pores than FeCrAI coatings.It is testified that corrosion resistance of coatings is mainly determined by chromium content, and the microstructure of a coating is as important as the chemical composition of the material. In addition, the fracture mechanisms of coatings in the cycle of heating and cooling are put forward. The difference of the thermal physical properties between coatings and base metals results in the thermal stress inside the coatings. Consequently, the coatings spall from the base metal.展开更多
The exhaust and flame from a supersonic airborne missile high-energy smoke-born engine (SAMHSE) may lead to high-temperature ablation, supersonic-erosion, dreg-adherence (HTASED) and corrosion on the launcher slide tr...The exhaust and flame from a supersonic airborne missile high-energy smoke-born engine (SAMHSE) may lead to high-temperature ablation, supersonic-erosion, dreg-adherence (HTASED) and corrosion on the launcher slide track, causing serious problems to the operation and decreasing the lifetime of the launcher. Therefore, it is imperative to study the destructive mechanism so as to guarantee the smooth operation and increase the lifetime of military equipments. Accordingly, HTASED and corrosion were systematically observed and analyzed with the emphasis placed on the mechanism investigations making use of a series evaluation tests, typical missile engine simulation tests, national military standard methods, scanning electron microscopy and electrochemical corrosion tests. It is found that the thermal impact of high-temperature flame and supersonic erosion of corrosive melting particle jet of the SAMHSE lead to surface defects of micro-cracks, denudation and corrosive residue. Some defects reach to metal base becoming to "corrosive channels". Repetitive HTASED may cause ablation-adhesion fatigue stress, which enhances the surface corrosion and destruction. HTASED and corrosion are related to the type of a SAMHSE fuel and experience of the launcher. Surface destruction is related to synergistic effects of the HTASED. The ablated and failed Al or steel surface is liable to electrochemical corrosion characterized by pitting in humid and salt-spray environment.展开更多
The corrosion behavior of 316H stainless steel(SS)in the impure and purified Na Cl–KCl–Mg Cl_(2) salt was investigated at700°C.Results indicate that the main deleterious impurity induced corrosion in the impure...The corrosion behavior of 316H stainless steel(SS)in the impure and purified Na Cl–KCl–Mg Cl_(2) salt was investigated at700°C.Results indicate that the main deleterious impurity induced corrosion in the impure salt was the absorbed moisture,present in the form of Mg Cl_(2)·6H_(2)O.316H SS occurred severe intergranular corrosion with a corrosion depth of 130μm for1000 h in the impure Na Cl–KCl–Mg Cl_(2) salt.In contrast,the purification treatment of molten chloride salt by the dissolved Mg metal can remove the absorbed moisture,and the corresponding reactions were also discussed.As a result,the corrosiveness of Na Cl–KCl–Mg Cl_(2) salt is reduced significantly.316H SS occurred slight uniform corrosion with a depth of less than 5μm for 3000 h in the purified Na Cl–KCl–Mg Cl_(2) salt.展开更多
The kinetics of dissolved O_2 reduction and hydrogen evolution reactions on copper surface was studied in naturally aerated and air and O_2-saturated 0.50 mol/L H_2SO_4 solutions using polarization measurements combin...The kinetics of dissolved O_2 reduction and hydrogen evolution reactions on copper surface was studied in naturally aerated and air and O_2-saturated 0.50 mol/L H_2SO_4 solutions using polarization measurements combined with the rotating disc electrode (RDE).The Koutecky-Levich plot indicated that the dissolved O_2 reduction at the copper electrode was an apparent four-electron process.A correlation between the presence of dissolved O_2 and the formation of Cu_2O,confirmed from XRD,was discussed. Ascorbic a...展开更多
A simple method was presented to produce a micro-droplet of sulphuric acid on a pre-selected micro-zone on a pure iron surface with the tip of an AFM cantilever. The three-dimensional shape of the droplet was imaged w...A simple method was presented to produce a micro-droplet of sulphuric acid on a pre-selected micro-zone on a pure iron surface with the tip of an AFM cantilever. The three-dimensional shape of the droplet was imaged with the AC non-contact mode of the AFM, and the liquid/solid interface was observed in situ during corrosion using the contact mode. The substrate surface beneath the droplet was lowered by approximately 19 nm after 3.6 ks of adhesion. This method has important implications for experimental studies of micro-zone corrosion or lubrication.展开更多
Grain refinement can strengthen the mechanical properties of materials according to the classical Hall-Petch relationship but does not always result in better corrosion resistance.During the past few decades,various t...Grain refinement can strengthen the mechanical properties of materials according to the classical Hall-Petch relationship but does not always result in better corrosion resistance.During the past few decades,various techniques have been dedicated to refining grain,along with relevant studies on corrosion behavior,including general corrosion,pitting corrosion,and stress corrosion cracking.However,the funda-mental consensus on how grain size influences corrosion behavior has not been reached.This paper reviews existing literature on the beneficial and detrimental effects of grain refinement on corrosion behavior.Moreover,the effects of microstructural changes(i.e.,grain boundary,dislo-cation,texture,residual stress,impurities,and second phase)resulting from grain refinement on corrosion behavior are discussed.The grain re-finement not only has an impact on the corrosion performance,but also results in microstructural changes that have a non-negligible effect on corrosion behavior or even outweigh that of grain refinement.Grain size is not the only factor affecting the corrosion behavior of metallic ma-terials;thus,the overall influence of microstructures on corrosion behavior should be understood.展开更多
Corrosion behavior of TP316L was investigated with simulated atmosphere and ash deposition for the superheater in biomass boiler.Corrosion dynamic curves were plotted by mass gain.The results showed that the corrosion...Corrosion behavior of TP316L was investigated with simulated atmosphere and ash deposition for the superheater in biomass boiler.Corrosion dynamic curves were plotted by mass gain.The results showed that the corrosion was dependent on temperature and was greatly accelerated by ash deposition.The mass gain was distinctly reduced in the presence of SO2 with and without ash deposition on the specimens.Corrosion rates with ash deposit at different temperatures were calculated.Two feasible methods were provided to avoid serious high-temperature corrosion in the biomass boiler.展开更多
A novel approach to reduce Ni content for the 310S austenitic stainless steel was proposed.The nano-ceramic additive(L)was applied to 310S steel to replace part of Ni element and reduce the cost.By means of thermal si...A novel approach to reduce Ni content for the 310S austenitic stainless steel was proposed.The nano-ceramic additive(L)was applied to 310S steel to replace part of Ni element and reduce the cost.By means of thermal simulation,X-ray diffraction,field emission scanning electron microscopy,and electron backscattered diffraction,the effects of nanoceramic additives on high-temperature mechanical properties and corrosion behavior of the 310S steel were studied.The results indicate that the morphology and density of the(Fe,Cr)_(23)C_(6)carbides are varied,which play an important role in the high-temperature mechanical properties and corrosion behavior.After adding nano-ceramic additives,the high-temperature tensile strength and yield strength are improved simultaneously,in spite of a slight decrease in the total elongation.During high-temperature corrosion process,the mass gain of all the samples is parabolic with time.The mass gain is increased in the 310S steel with nano-ceramic additive,while the substrate thickness is significantly larger than 310S steel.The more stable and adherent FeCr_(2)O_(4)spinel form is the reason why the high-temperature corrosion resistance was increased.The(Fe,Cr)_(23)C_(6)carbides distribution along grain boundaries is detrimental to the high-temperature corrosion resistance.展开更多
Slag corrosion is one of the main factors of the damage of refractory,and its primary manifestations involve the melting of refractory in slag and the slag penetration into refractory,both of which are highly related ...Slag corrosion is one of the main factors of the damage of refractory,and its primary manifestations involve the melting of refractory in slag and the slag penetration into refractory,both of which are highly related to the wetting behavior between slag and refractory.The high-temperature wettability could be characterized by parameters including the surface tension,adhesion work,and spreading coefficient of the slag on refractory surface,and it could be suppressed by altering the slag/refractory interface,thus resulting in an improved anti-corrosion performance.From this,the key knowledges of the slag corrosion,theory of wetting behavior and test of high-temperature contact angle were firstly summarized.Then,the major factors influencing the high-temperature slag wetting behavior were discussed based on the aspects of slag composition,refractory composition,and surface microstructure.Finally,the future research direction was proposed in this field.展开更多
Low thermal conductivity,compatible thermal expansion coefficient,and good calcium–magnesium–aluminosilicate(CMAS)corrosion resistance are critical requirements for environmental barrier coatings used on silicon-bas...Low thermal conductivity,compatible thermal expansion coefficient,and good calcium–magnesium–aluminosilicate(CMAS)corrosion resistance are critical requirements for environmental barrier coatings used on silicon-based ceramics.RE2Si2O7(RE=rare earth)has been widely recognized as one of the most promising candidates for environmental barrier coatings due to its good water vapor corrosion resistance.However,the relatively high thermal conductivity and poor resistance to CMAS corrosion have limited its practical application.Inspired by the high entropy effect,in this work,a novel rare earth disilicate(Lu_(_(1/7))Yb_(_(1/7))Sc_(_(1/7))Er_(_(1/7))Y_(_(1/7))Ho_(_(1/7))Dy_(_(1/7)))2Si2O7((7RE_(_(1/7)))2Si2O7)has been designed and synthesized by a solid reaction process.(7RE_(_(1/7)))2Si2O7 showed a low thermal conductivity of 1.81 W·m^(−1)·K^(−1)at 1273 K.Furthermore,the thermal expansion coefficient of(7RE_(_(1/7)))_(2)Si_(2)O_(7)(4.07×10^(−6)℃^(−1)from room temperature(RT)to 1400℃)is close to that of the SiC-based ceramic matrix composites(SiC-CMCs)((4.5–5.5)×10^(−6)℃^(−1)).Additionally,(7RE_(_(1/7)))2Si2O7 exhibited excellent resistance to CMAS corrosion.When exposed to CMAS at 1300℃for 48 h,the reaction layer thickness was 22μm.The improved performance of(7RE_(_(1/7)))2Si2O7 highlights its potential as a promising candidate for thermal/environmental barrier coatings.展开更多
Effects of 405 stainless steel(405 SS) on crevice corrosion behavior of Alloy 690 in high-temperature pure water were investigated.Results revealed that the corrosion rate of Alloy 690 was low within the crevice.It wa...Effects of 405 stainless steel(405 SS) on crevice corrosion behavior of Alloy 690 in high-temperature pure water were investigated.Results revealed that the corrosion rate of Alloy 690 was low within the crevice.It was likely attributed to the fact that a Cr-rich inner oxide film and a Ni-rich layer beneath this oxide film formed upon Alloy 690,inhibiting the diffu sion of oxygen towards the oxide/matrix interface.Moreover,the Fe2+ions dissolved from 405 SS consumed most of oxygen,leading to less oxygen participating in the oxidation of Alloy 690.In addition,it was found that Fe concentration continuously decreased from the surface of the inner oxide film to the oxide/matrix interface of Alloy 690 within the crevice,which was probably due to the diffusion of Fe2+ions dissolved from 405 SS into the inner oxide film.展开更多
The crevice corrosion behavior of Alloy 690 was investigated in high-temperature chloride solution containing different concentrations of thiosulfate(S_(2)O_(3)^(2-)) and dissolved oxygen(DO). The S2O32- inhibited cor...The crevice corrosion behavior of Alloy 690 was investigated in high-temperature chloride solution containing different concentrations of thiosulfate(S_(2)O_(3)^(2-)) and dissolved oxygen(DO). The S2O32- inhibited corrosion of Alloy 690 through consuming oxygen in aerated chloride solution. In deaerated chloride solution,the S_(2)O_(3)^(2-) was reduced to S° and S^(2-) and subsequently incorporated into the oxide films, which promoted the pitting corrosion at locations of both TiN inclusions and matrix inside the crevice during the crevice corrosion as well as influenced the composition and thickness of the oxide films. The effect mechanisms of S_(2)O_(3)^(2-) and DO on crevice corrosion in high-temperature chloride solution are discussed.展开更多
基金supported by the National Natural Science Foundation of China(52272022)Key Program of Natural Science Foundation of Hubei Province(2021CFA071).
文摘Refractory materials,as the crucial foundational materials in high-temperature industrial processes such as metallurgy and construction,are inevitably subjected to corrosion and penetration from high-temperature media during their service.Traditionally,observing the in-situ degradation process of refractory materials in complex high-temperature environments has presented challenges.Post-corrosion analysis are commonly employed to assess the slag resistance of refractory materials and understand the corrosion mechanisms.However,these methods often lack information on the process under the conditions of thermal-chemical-mechanical coupling,leading to potential biases in the analysis results.In this work,we developed a non-contact high-temperature machine vision technology by the integrating Digital Image Correlation(DIC)with a high-temperature visualization system to explore the corrosion behavior of Al2O3-SiO2 refractories against molten glass and Al2O3-MgO dry ramming refractories against molten slag at different temperatures.This technology enables realtime monitoring of the 2D or 3D overall strain and average strain curves of the refractory materials and provides continuous feedback on the progressive corrosion of the materials under the coupling conditions of thermal,chemical,and mechanical factors.Therefore,it is an innovative approach for evaluating the service behavior and performance of refractory materials,and is expected to promote the digitization and intelligence of the refractory industry,contributing to the optimization and upgrading of product performance.
基金financial support from CAS Key Laboratory of Nuclear Materials and Safety Assessment, Institute of Metal Research, Chinese Academy of Sciences。
文摘The evolution of morphology, composition, thickness and corrosion resistance of the oxide film on pure Sn solder substrate submitted to high-temperature aging in 150 °C dry atmosphere was investigated. The results indicate that high-temperature aging accelerates the dehydration of Sn(OH)_(4)in the pre-existing native oxide film to form SnO_(2)and facilitates the oxidation of fresh Sn substrate, resulting in the gradual increase in oxide film thickness and surface roughness with prolonging aging time. However, the corrosion resistance of the film initially is enhanced and then deteriorated with an extending aging time. Besides, the formation and evolution mechanisms of the oxide film with aging time were discussed.
文摘High-temperature corrosion is a serious problem for the water-wall tubes of boilers used in thermal power plants. Oxidation, sulfidation and molten salt corrosion are main corrosion ways.Thereinto, the most severe corrosion occurs in molten salt corrosion environment. Materials rich in oxides formers, such as chromium and aluminum, are needed to resist corrosion in high-temperature and corrosive environment, but processability of such bulk alloys is very limited. High velocity electric arc spraying (HVAS) technology is adopted to produce coatings with high corrosion resistance. By comparison, NiCr (Ni-45Cr-4Ti) is recommended as a promising alloy coating for the water-wall tubes, which can even resist molten salt corrosion attack. In the study of corrosion mechanism, the modern material analysis methods, such as scanning electron microscopy (SEM), X-ray diffractometry (XRD) and energy dispersive spectrometry (EDS), are used. It is found that the corrosion resistances of NiCr and FeCrAI coatings are much better than that of 20g steel, that the NiCr coatings have the best anti-corrosion properties, and that the NiCr coatings have slightly lower pores than FeCrAI coatings.It is testified that corrosion resistance of coatings is mainly determined by chromium content, and the microstructure of a coating is as important as the chemical composition of the material. In addition, the fracture mechanisms of coatings in the cycle of heating and cooling are put forward. The difference of the thermal physical properties between coatings and base metals results in the thermal stress inside the coatings. Consequently, the coatings spall from the base metal.
基金Project(59925513) supported by the National Natural Science Foundation of China through the Excellent Youth Scientist Fund
文摘The exhaust and flame from a supersonic airborne missile high-energy smoke-born engine (SAMHSE) may lead to high-temperature ablation, supersonic-erosion, dreg-adherence (HTASED) and corrosion on the launcher slide track, causing serious problems to the operation and decreasing the lifetime of the launcher. Therefore, it is imperative to study the destructive mechanism so as to guarantee the smooth operation and increase the lifetime of military equipments. Accordingly, HTASED and corrosion were systematically observed and analyzed with the emphasis placed on the mechanism investigations making use of a series evaluation tests, typical missile engine simulation tests, national military standard methods, scanning electron microscopy and electrochemical corrosion tests. It is found that the thermal impact of high-temperature flame and supersonic erosion of corrosive melting particle jet of the SAMHSE lead to surface defects of micro-cracks, denudation and corrosive residue. Some defects reach to metal base becoming to "corrosive channels". Repetitive HTASED may cause ablation-adhesion fatigue stress, which enhances the surface corrosion and destruction. HTASED and corrosion are related to the type of a SAMHSE fuel and experience of the launcher. Surface destruction is related to synergistic effects of the HTASED. The ablated and failed Al or steel surface is liable to electrochemical corrosion characterized by pitting in humid and salt-spray environment.
基金supported by the National Science Foundation of Shanghai(No.22ZR1474600)the National Natural Science Foundation of China(No.12175302)+1 种基金the“Thorium Molten Salt Reactor Nuclear Energy System”Strategic Priority Research Program of the Chinese Academy of Sciences(No.XDA 02040000)the“Transformational Technologies for Clean Energy and Demonstration,”Strategic Priority Research Program of the Chinese Academy of Sciences(No.XDA 21000000)。
文摘The corrosion behavior of 316H stainless steel(SS)in the impure and purified Na Cl–KCl–Mg Cl_(2) salt was investigated at700°C.Results indicate that the main deleterious impurity induced corrosion in the impure salt was the absorbed moisture,present in the form of Mg Cl_(2)·6H_(2)O.316H SS occurred severe intergranular corrosion with a corrosion depth of 130μm for1000 h in the impure Na Cl–KCl–Mg Cl_(2) salt.In contrast,the purification treatment of molten chloride salt by the dissolved Mg metal can remove the absorbed moisture,and the corresponding reactions were also discussed.As a result,the corrosiveness of Na Cl–KCl–Mg Cl_(2) salt is reduced significantly.316H SS occurred slight uniform corrosion with a depth of less than 5μm for 3000 h in the purified Na Cl–KCl–Mg Cl_(2) salt.
文摘The kinetics of dissolved O_2 reduction and hydrogen evolution reactions on copper surface was studied in naturally aerated and air and O_2-saturated 0.50 mol/L H_2SO_4 solutions using polarization measurements combined with the rotating disc electrode (RDE).The Koutecky-Levich plot indicated that the dissolved O_2 reduction at the copper electrode was an apparent four-electron process.A correlation between the presence of dissolved O_2 and the formation of Cu_2O,confirmed from XRD,was discussed. Ascorbic a...
基金Part of this work was supported by MEXT.HAITEKU, 2004- JSPS Grant-in-Aid for Scientific Research (18560093)
文摘A simple method was presented to produce a micro-droplet of sulphuric acid on a pre-selected micro-zone on a pure iron surface with the tip of an AFM cantilever. The three-dimensional shape of the droplet was imaged with the AC non-contact mode of the AFM, and the liquid/solid interface was observed in situ during corrosion using the contact mode. The substrate surface beneath the droplet was lowered by approximately 19 nm after 3.6 ks of adhesion. This method has important implications for experimental studies of micro-zone corrosion or lubrication.
基金This work was fianancially supported by the National Natural Science Foundation of China(No.51871024)the Fundamental Research Funds for the Central Universities(No.FRF-NP-20-07).
文摘Grain refinement can strengthen the mechanical properties of materials according to the classical Hall-Petch relationship but does not always result in better corrosion resistance.During the past few decades,various techniques have been dedicated to refining grain,along with relevant studies on corrosion behavior,including general corrosion,pitting corrosion,and stress corrosion cracking.However,the funda-mental consensus on how grain size influences corrosion behavior has not been reached.This paper reviews existing literature on the beneficial and detrimental effects of grain refinement on corrosion behavior.Moreover,the effects of microstructural changes(i.e.,grain boundary,dislo-cation,texture,residual stress,impurities,and second phase)resulting from grain refinement on corrosion behavior are discussed.The grain re-finement not only has an impact on the corrosion performance,but also results in microstructural changes that have a non-negligible effect on corrosion behavior or even outweigh that of grain refinement.Grain size is not the only factor affecting the corrosion behavior of metallic ma-terials;thus,the overall influence of microstructures on corrosion behavior should be understood.
文摘Corrosion behavior of TP316L was investigated with simulated atmosphere and ash deposition for the superheater in biomass boiler.Corrosion dynamic curves were plotted by mass gain.The results showed that the corrosion was dependent on temperature and was greatly accelerated by ash deposition.The mass gain was distinctly reduced in the presence of SO2 with and without ash deposition on the specimens.Corrosion rates with ash deposit at different temperatures were calculated.Two feasible methods were provided to avoid serious high-temperature corrosion in the biomass boiler.
基金This work was financially supported by the Key Technology Research and Development Program of Shandong(2019TSLH0103)the Fundamental Research Funds for the Central Universities(FRF-TP-19-009A1).
文摘A novel approach to reduce Ni content for the 310S austenitic stainless steel was proposed.The nano-ceramic additive(L)was applied to 310S steel to replace part of Ni element and reduce the cost.By means of thermal simulation,X-ray diffraction,field emission scanning electron microscopy,and electron backscattered diffraction,the effects of nanoceramic additives on high-temperature mechanical properties and corrosion behavior of the 310S steel were studied.The results indicate that the morphology and density of the(Fe,Cr)_(23)C_(6)carbides are varied,which play an important role in the high-temperature mechanical properties and corrosion behavior.After adding nano-ceramic additives,the high-temperature tensile strength and yield strength are improved simultaneously,in spite of a slight decrease in the total elongation.During high-temperature corrosion process,the mass gain of all the samples is parabolic with time.The mass gain is increased in the 310S steel with nano-ceramic additive,while the substrate thickness is significantly larger than 310S steel.The more stable and adherent FeCr_(2)O_(4)spinel form is the reason why the high-temperature corrosion resistance was increased.The(Fe,Cr)_(23)C_(6)carbides distribution along grain boundaries is detrimental to the high-temperature corrosion resistance.
基金financially supported by the National Natural Science Foundation of China(Grant Nos.52202025,52072274,52272021,U23A20559 and 52232002)the Natural Science Foundation of Hubei Province(Grant No.2022CFB629)+1 种基金"The 14th Five-Year Plan"Hubei Provincial Advantaged Characteristic Disciplines(Groups)Project of Wuhan University of Science and Technology(2023A0307)the Open Foundation of the State Key Laboratory of Advanced Refractories(Grant No.SKLAR202202).
文摘Slag corrosion is one of the main factors of the damage of refractory,and its primary manifestations involve the melting of refractory in slag and the slag penetration into refractory,both of which are highly related to the wetting behavior between slag and refractory.The high-temperature wettability could be characterized by parameters including the surface tension,adhesion work,and spreading coefficient of the slag on refractory surface,and it could be suppressed by altering the slag/refractory interface,thus resulting in an improved anti-corrosion performance.From this,the key knowledges of the slag corrosion,theory of wetting behavior and test of high-temperature contact angle were firstly summarized.Then,the major factors influencing the high-temperature slag wetting behavior were discussed based on the aspects of slag composition,refractory composition,and surface microstructure.Finally,the future research direction was proposed in this field.
基金the National Key R&D Program of China(No.2022YFE0121200)the National Natural Science Foundation of China(Nos.52371052 and 52073029).
文摘Low thermal conductivity,compatible thermal expansion coefficient,and good calcium–magnesium–aluminosilicate(CMAS)corrosion resistance are critical requirements for environmental barrier coatings used on silicon-based ceramics.RE2Si2O7(RE=rare earth)has been widely recognized as one of the most promising candidates for environmental barrier coatings due to its good water vapor corrosion resistance.However,the relatively high thermal conductivity and poor resistance to CMAS corrosion have limited its practical application.Inspired by the high entropy effect,in this work,a novel rare earth disilicate(Lu_(_(1/7))Yb_(_(1/7))Sc_(_(1/7))Er_(_(1/7))Y_(_(1/7))Ho_(_(1/7))Dy_(_(1/7)))2Si2O7((7RE_(_(1/7)))2Si2O7)has been designed and synthesized by a solid reaction process.(7RE_(_(1/7)))2Si2O7 showed a low thermal conductivity of 1.81 W·m^(−1)·K^(−1)at 1273 K.Furthermore,the thermal expansion coefficient of(7RE_(_(1/7)))_(2)Si_(2)O_(7)(4.07×10^(−6)℃^(−1)from room temperature(RT)to 1400℃)is close to that of the SiC-based ceramic matrix composites(SiC-CMCs)((4.5–5.5)×10^(−6)℃^(−1)).Additionally,(7RE_(_(1/7)))2Si2O7 exhibited excellent resistance to CMAS corrosion.When exposed to CMAS at 1300℃for 48 h,the reaction layer thickness was 22μm.The improved performance of(7RE_(_(1/7)))2Si2O7 highlights its potential as a promising candidate for thermal/environmental barrier coatings.
基金supported by the National Natural Science Foundation of China No.51671201the National Scienceand Technology Major Project No.2017ZX06002003-004-002+1 种基金the Key Programs of the Chinese Academy of Sciences Research on the Development of Nuclear Power Materials and Service Security Technology,No.ZDRW-CN-2017-1the Innovation Fund of Institute of Metal Research,Chinese Academy of Sciences No.SCJJ-2013-ZD-02。
文摘Effects of 405 stainless steel(405 SS) on crevice corrosion behavior of Alloy 690 in high-temperature pure water were investigated.Results revealed that the corrosion rate of Alloy 690 was low within the crevice.It was likely attributed to the fact that a Cr-rich inner oxide film and a Ni-rich layer beneath this oxide film formed upon Alloy 690,inhibiting the diffu sion of oxygen towards the oxide/matrix interface.Moreover,the Fe2+ions dissolved from 405 SS consumed most of oxygen,leading to less oxygen participating in the oxidation of Alloy 690.In addition,it was found that Fe concentration continuously decreased from the surface of the inner oxide film to the oxide/matrix interface of Alloy 690 within the crevice,which was probably due to the diffusion of Fe2+ions dissolved from 405 SS into the inner oxide film.
基金financially supported by the National Natural Science Foundation of China (Nos. 51671201, 51971230)the National Science and Technology Major Project (No. 2017ZX06002003004-002)the Key Programs of the Chinese Academy of Sciences (Research on the Development of Nuclear Power Materials and Service Security Technology), (No. ZDRW-CN-2017-1)。
文摘The crevice corrosion behavior of Alloy 690 was investigated in high-temperature chloride solution containing different concentrations of thiosulfate(S_(2)O_(3)^(2-)) and dissolved oxygen(DO). The S2O32- inhibited corrosion of Alloy 690 through consuming oxygen in aerated chloride solution. In deaerated chloride solution,the S_(2)O_(3)^(2-) was reduced to S° and S^(2-) and subsequently incorporated into the oxide films, which promoted the pitting corrosion at locations of both TiN inclusions and matrix inside the crevice during the crevice corrosion as well as influenced the composition and thickness of the oxide films. The effect mechanisms of S_(2)O_(3)^(2-) and DO on crevice corrosion in high-temperature chloride solution are discussed.
