FEA technique of hot plate forming process using cell-typed die with cooling device

Hot plate forming using a cell-typed die is a process for forming a large thick plate with a spherical shape for the manufacture of a large spherical LNG tank.Cell-typed upper and lower dies made of a framework of steel plates fitted to make a grid pattern are used in this process,and an air-cooling device is separately installed inside the lower die.A finite element analysis (FEA) technique was developed,which included hot forming,air flow,cooling and thermal deformation analysis for the hot plate forming process using the cell-typed die.Further,the convective and interface heat transfer coefficients were used to reproduce analytically the effects of the cooling device in the hot plate forming analysis.A small-scale model test of the process was conducted to verify the FEA technique.The analysis results show that the curvature of the final plate agrees well with that of the designed experiment within a maximum relative error of 0.03% at the corner of the plate.

The Effect of Internal Heat Acupuncture on the Tolerance Time of Plantar Hot Plate and Pain Threshold of Gastrocnemius Muscle in Rats with Chronic Myofascial Pain Syndrome

Objective:To investigate the effect of internal heat acupuncture on the tolerance time of plantar hot plate and the pain threshold of gastrocnemius in rats with chronic myofascial pain syndrome(MPS).Methods:A total of 80 adult Wistar rats were randomly selected to establish chronic MPS rat models,and randomly divided into four groups:control group,acupuncture group,internal heat acupuncture group A,and internal heat acupuncture group B,with 20 rats in each group.The rats in the control group were not given any treatment,and the rats in the acupuncture group were only given acupuncture treatment.The rats in group A were treated with internal heat acupuncture(needle heating up to 42℃),and the rats in group B were treated with internal heat acupuncture(needle heating up to 44℃).The tolerance time of plantar hot plate,the pain threshold of gastrocnemius muscle and the level of tumor necrosis factor-α(TNF-α)were observed and compared before modeling,1 d before treatment,and 1,7 and 14 d after treatment.Results:There were significant differences in hot plate tolerance time,time and interaction among the four groups(P<0.05),as well as in gastrocnemius tenderness threshold,time and interaction among the four groups(P<0.05),and there were also significant differences in TNF-αlevel among the three groups(P>0.05).There were significant differences in the number of electric shocks,time and interaction among the four groups(P<0.05).Conclusion:In contrast to conventional acupuncture treatment,internal heat acupuncture demonstrates greater efficacy in extending the tolerance duration of hot plate exposure and enhancing the pain threshold of the gastrocnemius muscle in rats afflicted with myofascial pain syndrome.Additionally,it accelerates the amelioration of inflammatory markers and motor function.However,it is important to note that the therapeutic impact of internal heat acupuncture may be influenced by its temperature,with 44℃being the most effective in this research.

Expression of the difference between the Cold(Han) and Hot(Re) natures of traditional Chinese medicines(Strobal and Rhubarb) based on the cold/hot plate differentiating assay

In this study, objective differences between the Cold (Han) and Hot (Re) nature of traditional Chinese medicines, e.g. Strobal and Rhubarb, are determined by using a cold/hot plate differentiation technology. A novel, self-designed cold/hot plate differentiating instrument, with methodological study, was used to investigate the intervention of Strobal and Rhubarb on the temperature tropism of mice. Compared with the ICR and BALB/c mice, it was found that KM mice on the cold/hot plate were more sensitive to the change of temperature, within the tolerant temperature range of 15-40 ℃ . The temperature tropism behavior of mice is influenced by treatment with Rhubarb and Strobal, as is the activity of ATPase in liver tissue. These trends are consistent with the definition of the Cold/Hot nature of Chinese medicines based on traditional Chinese medicinal theory. This study showed that the differences of the Cold/Hot nature of traditional Chinese medicines. might be objectively represented by the temperature tropism of animal by means of cold/hot differentiating assay.

Influence of Hartmann Number on Convective Flow of Maxwell Fluid between Two Hot Parallel Plates through Porous Medium Subject to Arbitrary Shear Stress at the Boundary

Natural convection flow of unsteady Maxwell fluid with the effects of constant magnetic force in the course of a porous media is investigated in this research work. Fluid motion between a channel of parallel plates is tempted by time dependent shear stress applied on one plate. The governing partial differential equations of a model under consideration are transformed into ordinary differential equations by Laplace transform method and then solved for temperature and velocity fields. The obtained results for temperature fields are expressed in terms of complementary error function. The influences of involved parameters likes Hartmann number, Grashf number, Prandlt number and porosity parameter, on temperature and velocity profiles are shown graphically. There is no such result regarding Maxwell fluid in the existing literature.

Effect of Reduction on Bonding Interface of Hot-rolled Wear-resistant Steel BTW1/Q345R Cladding Plate

Wear-resistant cladding plates consisting of a substrate（Q345 R） and a clad layer（BTW1） were bonded through hot rolling at the temperature of 1 200 ℃ and a rolling speed of 0.5 m/s. The microhardness of the cladding plate was also tested after being heat treated. The microstructure evolution on the interface of BTW1/Q345 R sheets under various reduction rates was investigated with a scanning electron microscope（SEM） and EBSD. It is found that the micro-cracks and oxide films on the interface disappear when the reduction is 80%, whereas the maximum uniform diffusion distance reaches 10 μm. As a result, a wide range of metallurgical bonding layers forms, which indicates an improved combination between the BTW1 and the Q345 R. Additionally, it is discovered that the unbroken oxide films on the interface are composed of Mn, Si or Cr at the reductions of 50% and 65%. The SEM fractography of tensile specimen demonstrates that the BTW1 has significant dimple characteristics and possesses lower-sized dimples with the increment in reduction, suggesting that the toughness and bonding strength of the cladding plates would be improved by the increase of reduction. The results reveal that a high rolling reduction causes the interfacial oxide film broken and further forms a higher-sized composite metallurgical bonding interface. The peak microhardness is achieved near the interface.

Bending analysis and control of rolled plate during snake hot rolling

In order to study the bending behavior of aluminum alloy 7050 thick plate during snake hot rolling, several coupled thermo-mechanical finite element(FE) models were established. Effects of different initial thicknesses, pass reductions, speed ratios and offset distances on the bending value of the plate were analyzed. ‘Quasi smooth plate' and optimum offset distance were defined and quasi smooth plate could be acquired by adjusting offset distance, and then bending control equation was fitted. The results show that bending value of the plate as well as the extent of the increase grows with the increase of pass reduction and decrease of initial thickness; the bending value firstly increases and then keeps steady with the ascending speed ratio; the bending value can be reduced by enlarging the offset distance. The optimum offset distance varies for different rolling parameters and it is augmented with the increase of pass reduction and speed ratio and the decrease of initial thickness. A proper offset distance for different rolling parameters can be calculated by the bending control equation and this equation can be a guidance to acquire a quasi smooth plate. The FEM results agree well with experimental results.

Rusting behavior and preventative measures of hot-rolled steel plates for automobile applications

As one of the important categories of hot-rolled products, hot-rolled steel plates for automobile applications generally undergo uniform corrosion or localized corrosion according to different environments of manufacturing, transportation and/or storage of the plates. General corrosion often takes place on the surface of a plate in the exterior part of a package, and only reduces the thickness of the plate and slightly increases the roughness of the surface; however, localized corrosion on the surface of a plate inside the package is likely to result in the formation of pit-like defects on the substrate of the plate, which cannot be removed thoroughly by normal acid pickling or sand blasting, and affects the application of the plate. This research report analyzes the phenomena and characteristics of the rusting behavior of hot- rolled steel plates for automobile applications, and the influencing factors are summaried. The corresponding preventative measures are proposed.

Reparation and Performance Testing of Free Radical Photocurable Passivation Film Modified by Titanate Coupling Agent for Hot-plated Aluminum-zinc Steel Plate

To study the effect of free radical photocurable passivation film modified by titanate coupling agent for hot-plated aluminum-zinc plate,trimethylpropane triacrylate(TMPTA)and 2-phenoxyethyl acrylate were used as active diluents,a mixture of modified epoxy acrylate and modified polyester acrylate in a certain proportion was used as an oligomer,2-methyl-1-[4-(methylothyl)benzene]-2-morpholine acetone(907)was used as a free radical photoinitiator,isopropyl thioxanthone(ITX)was used as sensitizer,and bis(dioctyl phosphate acyl)titanate ethyltitanate acrylamide chelate(FD-812)was used as corrosion inhibitor modifier.After UV-curing,the passivation film was characterized by neutral salt spray test,electrochemical testing and other methods.The general performance of the passivation film may meet the requirements of downstream users of hot aluminum-zinc steel plate.The neutral salt spray test,electrochemical testing and microscopic surface morphology analysis of passivation film are in agreement.The introduction of titanate components may effectively promote the photocuring of free radicals.There have been few reports on the titanate coupling which is added to UV-curing coating formula.The titanate coupling agent contains acrylamide groups and terminal amine groups,acrylamide group has oligomer and crosslinking monomer,the terminal tertiary amine groups can provide hydrogen protons,reduce oxygen polymerization,and a phosphating film is formed on the surface of the metal substrate to improve the adhesion and corrosion resistance of the coating.

Practice to improve the plate camber during hot rolling by optimizing rolling schedule

Plate camber is one of the most important problems in hot rolling process which not only lead to lower output caused by increasing of crop loss,but also influence on the efficiency of follow-up shear processes,in severe cases damages of side guides or stands also occurred.In terms of reversible four-high hot rolling mills,the main causes of this problem exist in the following areas,reasons of stands,such as the stiffness difference between the drive side and operation side;reasons of slabs,such as the original wedge or the temperature difference along the width direction;reasons of side guides,such as the error of work pieces centerin.In their essence,it can be concluded that the initial deviation of deformation on both sides will increase as the processing,and then the work piece will deviate the center line of the stand,which will form camber defects in the end. The attempt of improving the plate camber was carried out by design the optimized schedules on the bases of theory of the steady rolling conditions during hot rolling process.In presizing and broadsizing sequence,according to the biting conditions and maximum torque restrictions,the rolling reduction of every pass should be as large as possible for the propose of increasing the negative convexity of load-gap through increasing the rolling force. When rolling process goes to finishing stage,it will be impossible to correct rolling centerline in last serval passes because the work pieces will be too long and thin,while considering the bad impact on plate profile which brought by increasing force.Therefore,the main purpose of finishing sequence should be profile control,and slowing down the speed of camber extension as much as possible by gap tilt adjustment automatically. The results show that in hot rolling process,the degree of final camber is impacted by all the three sequences. It is suggested that the control or even eliminating the defect is expectable by a well designed rolling schedule fundamentally.

Influences of Al and Si Powders on Microstructure and Hot Mechanical Properties of Al_2O_3-C Slide Plates

The basic formulation of Al2O3- C slide plates was65%（ in mass,the same hereinafter） white fused corundum particles,25% white fused corundum fines,6% active α-Al2O3 micropowder,4% carbon black and flake graphite, and additional 4% phenolic resin.Based on this formulation,3% Al powder,3% Si powder,and 3% Al ＋ 3% Si powder were used to substitute equivalent white corundum fines to improve the hot mechanical properties of Al2O3- C slide plates. The specimens with dimensions of 140 mm × 25 mm × 25 mm were pressed at 150 MPa,dried at 200 ℃ for 24 h,and hot treated at 1 400 ℃ for 3 h in carbon embedded condition. Then hot modulus of rupture and thermal shock resistance of the specimens were tested and the phase compositions and microstructure were analyzed. The results show that specimen with 3% Al powder has the higher hot modulus of rupture but lower residual modulus of rupture after thermal shock than the specimen with3% Si powder; the specimen with 3% Al ＋ 3% Si powders exhibits the highest hot modulus of rupture and the best thermal shock resistance; the change of mechanical property is closely related with the in-situ formed nonoxides： AlN in the form of bars is formed in specimens with Al powder; fibrous SiC whiskers are formed in specimens with Si powder; in the specimens with both Al and Sipowders,besides AlN and SiC whiskers,hexagonal tabular SiAlON is in-situ synthesized,which interlocks with each other.

Microstructure and properties of Ti-bearing hot-rolled high-strength steel plates for two-sided enameling

The composition and production technology of the type of hot-rolled steel plate used in two-sided enameling were briefly described. The microstructure and mechanical properties before and after enameling were contrastively investigated,and the precipitates in the samples were analyzed using transmission electron microscope and energy dispersive spectrometer. The results show the ferrite grain size of the steel plate after high-temperature enamel firing to be fine,with a large number of TiC and Ti;C;S;precipitates dispersed throughout the ferrite matrix. After two rounds of enamel firing at a temperature range of 800-890 ℃,its yield strength can still reach342 MPa. The results of a hydrogen permeation test show that the hydrogen storage properties of the steel plate are much better than those of ordinary structural carbon steel. A better bubble structure in the enamel layer can be obtained by this steel plate,with no fish-scale defects on the enameled steel-plate surface.

UV-LED Curing Cationic Passivation Film for the Surface of Hot-Dip Aluminum-Zinc Coated Steel Plate

The surface treatment technology of hot aluminum-zinc steel plate and UV curing technology may be effectively combined in the present research. According to different light curing mechanisms, different formulations from UV curing surface treatment agents can be applied to the surface treatment of hot aluminum-zinc steel plate, mainly including 3-ethyl-3-benzoxy-methyl oxacyclobutane (TCM 104) and 3,4-epoxy-cyclohexylformic acid -3',4'-epoxy-cyclohexyl methyl ester (UVR 6110) as active diluents, high molecular weight polyfunctional oxacyclobutane as oligomer, triaryl sulfonium salt as a cationic photoinitiator, and an anthracene compound as a sensitizer. 385 nm LED lamp used as a radiation resource, the effects of the proportion of active diluent, the type and amount of photoinitiator, the amount of sensitizer, the curing temperature, and the amount of nano-SiO2 on the photocuring rate were investigated by photoper-scanning differential calorimetry (Photo-DSC). The experimental results show that the system has the fastest photocuring rate under the conditions of 8:2 ratio of TCM 104 to UVR 6110, 2.5% photoinitiator, 0.6% sensitizer, 0.2% nano-SiO2 additive, and 80˚C curing temperature. Based on addition of the appropriate number of various additives, the cationic photocuring surface treatment solution was prepared and further coated on the hot-dip galvalume steel plates. After curing, the passivation films were characterized by neutral salt spray test (NSST), Fourier transform infrared spectroscopy (FT-IR), electrochemical testing and other methods. The results show that the formulations could be cured at an energy of 150 mJ/cm2, and the overall performance of the passivation film could meet with the requirements of the downstream users.

建筑保温隔热材料导热系数检测结果影响因素分析

本文针对平板状建筑保温隔热材料导热系数常用检测方法防护热板法GB/T10294-2008从方法测试原理出发全面分析设备相关因素对检测结果的影响,得出设备影响因素主要为设备结构、加热功率、计量面积、夹紧力、设备计量、维护保养等多方面,并对影响结果的原理进行了分析和指标量化。

沥青路面热风循环加热机导流板结构参数优化

为提高沥青路面热风循环加热效率,以热风循环加热机导流板为研究对象,采用有限差分法和泰勒级数展开法对射流冲击传热问题进行数值求解,建立沥青路面流固耦合传热模型;采用有限元软件FLUENT仿真分析热风射流冲击传热流场,研究导流板内侧倾斜角度(45°、50°、55°、60°、65°、70°)、外侧倾斜角度(30°、35°、40°、45°、50°)对加热效率的影响规律,采用正交试验设计法制定30组试验方案,获得不同内、外侧倾斜角度下沥青路面的温度场分布;计算特定温度目标下热风循环加热时长,确定热风循环加热机导流板的结构参数。结果表明:当内、外侧导流板倾斜角度不变时,加热效率随外、内侧导流板倾斜角度的增大先减小后增大。当内、外侧导流板倾斜角度分别为60°、40°时,热风循环加热沥青路面的加热效率较高。

Multilayer Clad Plate of Stainless Steel/Aluminum/ Aluminum Alloy

The 3, 5, 20 layer clad plate from austenitic stainless steel, pure aluminum and aluminum alloy sheets were fabricated in different ways. The stretch and interface properties were measured. The result shows that 20 layer clad plate is better than the others. Well-bonded clad plate was successfully obtained in the following procedure： Basic clad sheet from 18 layer Al1060/Al3003 sheets was firstly obtained with an initial rolling reduction of 44% at 450 ℃, followed by annealing at 300 ℃, and then with reduction of 50% at 550 ℃ from STS304 on each side. The best 20 layer clad plate was of 129 MPa bonding strength and 225 MPa stretch strength.

Transverse stress-strain evolution during welding of thin aluminum alloy plate

The FE simulation results of transverse stresses and strains during welding of thin aluminum alloy plate are presented. The results indicate that restraint condition is the main factor that determines whether or not hot cracking will occur. With rigid restraint hot cracking (crater cracking) will occur at the arc-stopping end, and such cracking usually will not occur without external restraint. But under restraint-free condition it is easy for terminal cracks to occur.

Stream Surface Strip Element Method and Simulation of Three-Dimensional Deformation of Continuous Hot Rolled Strip

A new method,the stream surface strip element method,for simulating the three-dimensional deformation of plate and strip rolling process was proposed.The rolling deformation zone was divided into a number of stream surface(curved surface)strip elements along metal flow traces,and the stream surface strip elements were mapped into the corresponding plane strip elements for analysis and computation.The longitudinal distributions of the lateral displacement and the altitudinal displacement of metal were respectively constructed to be a quartic curve and a quadratic curve,of which the lateral distributions were expressed as the third-power spline function,and the altitudinal distributions were fitted in the quadratic curve.From the flow theory of plastic mechanics,the mathematical models of the three-dimensional deformations and stresses of the deformation zone were constructed.Compared with the streamline strip element method proposed by the first author of this paper,the stream surface strip element method takes into account the uneven distributions of stresses and deformations along altitudinal direction,and realizes the precise three-dimensional analysis and computation.The simulation example of continuous hot rolled strip indicates that the method and the model accord with facts and provide a new reliable engineering-computation method for the three-dimensional mechanics simulation of plate and strip rolling process.

Superplastic bulging capability of Ti-6Al-4V buttcover plate

The investigation on the superplastic bugling capability of 1.5?mm mill annealed Ti 6Al 4V buttcover plate by means of manual gas tungsten arc welding (M GTAW) and fusion type plasma arc welding (F PAW) have been evaluated respectively. The result shows that untreated Ti 6Al 4V buttcover plate by M GTAW exhibits no superplasticity, while the same untreated plate by F PAW, shows good superplastic ability because of extremely fine acicular martensite microstructure of weld metal. To the buttcover plate by M GTAW, the microstructure of weld metal changed into streaky α structure which exhibits good superplasticity from the original β structure under the condition of the constant temperature of 940?℃ with the deformation degree of 45%, and changed into the fine equiaxed grain which possesses excellent superplastic ability under the condition of the constant temperature of 800?℃ with the deformation degree of 40%.

Effect of gradient temperature rolling process on promoting crack healing in Q500 heavy plates

To ensure the quality of heavy plate products as determined by ultrasonic inspection, it is necessary to effectively control defects such as cracks and shrinkage cavities in heavy plates. Generally, some defects such as large size cracks exist due to insufficient deformation in the center of traditionally rolled plates. Compared with the traditional rolling process, gradient temperature rolling(GTR) process can effectively increase deformation inside heavy plates. In this study, the effect of GTR on crack healing was analyzed through a comparison experiment with the uniform temperature rolling(UTR). The results show that the GTR process could increase the plastic strain inside the heavy plate and effectively promote the healing process of the preset cracks. The degrees of crack healing at the center and quarter thickness position of the steel plate via GTR were greater than twice those of the plate via UTR. The GTR process can significantly reduce the internal defects of heavy plates and improve the defect detection level of heavy plate products. Also, The GTR process results in the formation of new crystal grains in the crack region, which is crucial to crack healing.

Steckel mill as a green steel strip and plate production technology

The Steckel mill,a long established solution for the economical production of relatively small volumes of hot rolled strip,has been rejuvenated in recent years by a range of new applications,boosted by the need of improving the energetic efficiency of the rolling process.The traditional advantages of the Steckel mill in terms of flexibility and reduced capital and operational costs are now enhanced by technological developments that have significantly expanded its application range into the combined production of strip and plate and improved the product quality.The increased awareness of the necessity of a sustainable growth in the steel industry has stimulated the development of process solutions with an improved efficiency in the use of natural resources,lower carbon emissions and increased yield.Modern Steckel mills are an adequate response to the trend towards low energy strip and plate production,in particular in their plate-Steckel mill variant.Siemens VAI have played a key role in the innovation and transformation of the Steckel mill concept,with a number of recent installations,presented in this paper from the point of view of their contribution to the development of greener steel rolling technologies.