Three different online heat treatment processes were designed to study the effects on the mechanical properties of a 0.19C-1.6Si-1.6Mn(wt%) hot rolled strip steel.The microstructures were characterized by means of S...Three different online heat treatment processes were designed to study the effects on the mechanical properties of a 0.19C-1.6Si-1.6Mn(wt%) hot rolled strip steel.The microstructures were characterized by means of SEM,TEM,EPMA,and XRD.The mechanical properties were estimated by tensile tests.Results showed that a satisfying combination of strength and ductility could be obtained through the ferrite relaxation and direct quenching and partitioning process.Analysis was also focused on this process.The microstructure contained proeutectoid ferrite grains,martensite packets and blocky or interlath retained austenite,and also contained carbide-free bainite in the case of relatively high quench temperatures.The retained austenite fraction was increased through proeutectoid ferrite and partial bainite transformation,while the tensile strength was also consequently decreased.The most of retained austenite transformed to ferrite under deformation and the elongation was obviously improved.展开更多
Influence of hot deformation and subsequent austempering on the mechanical properties of hot rolled multiphase steel was investigated. Thermo-mechanical control processing (TMCP) was conducted by using a laboratory ...Influence of hot deformation and subsequent austempering on the mechanical properties of hot rolled multiphase steel was investigated. Thermo-mechanical control processing (TMCP) was conducted by using a laboratory hot rolling mill, where three different kinds of finishing rolling reduction, and austemperings with various isothermal holding duration were applied. The results have shown that a multiphase microstructure consisting of polygonal ferrite, granular bainite and larger amount of stabilized retained austenite can be obtained by controlled rolling processes. Mechanical properties increase with increasing the amount of deformation because of the stabilization of retained austenite. Ultimate tensile strength (σb), total elongation (σ) and the product of ultimate tensile strength and total elongation (σb-σ) reach the maximum values (791 MPa, 36% and 28476 MPa%, respectively) at optimal processes.展开更多
Effects of finishing rolling temperatures and reduction on the mechanical properties of hot rolled multiphase steel were investigated. Thermo-mechanical control processing (TMCP) was conducted by using a laboratory ho...Effects of finishing rolling temperatures and reduction on the mechanical properties of hot rolled multiphase steel were investigated. Thermo-mechanical control processing (TMCP) was conducted by using a laboratory hot rolling mill, in which three different kinds of finishing rolling temperatures and reduction and various austempering times were applied. The results showed that polygonal ferrite, granular bainite and larger amount of stabilized retained austenite can be obtained by controlled rolling processes, and that the strain-induced transformation to martensite from the retained austenite can occur gradually when the steel is deformed during tensile test. Mechanical properties increase with decreasing finishing rolling temperature and increasing amount of deformation. The most TRIP (transformation induced plasticity) effect, and ultimate tensile strength (UTS), total elongation (TEL) and the product of ultimate tensile strength and total elongation (UTS×TEL) are obtained at 20 min.展开更多
The effect of austempering on the mechanical properties of the hot rolled Si- Mn TRIP steels was studied. The mechanism of transformation induced plasticity (TRIP) was discussed through the examination of the micros...The effect of austempering on the mechanical properties of the hot rolled Si- Mn TRIP steels was studied. The mechanism of transformation induced plasticity (TRIP) was discussed through the examination of the microstructure and the mechanical properties of the specimens. The results stow that the microstructures of the steels were comprised of polygonal ferrite, granular bainite and a significant amount of stable retained austenite. The specimen exhibits excellent mechanical properties for the TRIP effect. Isothermal holding time for austempering affects the stability of retained austenite. The mechanical properties such as tensile strength, total elongation and strength ductility balance reach their optimal values ( 776 MPa , 33% and 25608 MPa% , respectively) when the specimen is held at 400℃ for 25 min.展开更多
Excellent mechanical properties are obtained by austempering after hot deformation without subsequent heat treatment in the present Si-Mn TRIP steel sheets. Isothermal holding time after finishing rolling has affected...Excellent mechanical properties are obtained by austempering after hot deformation without subsequent heat treatment in the present Si-Mn TRIP steel sheets. Isothermal holding time after finishing rolling has affected the mechanical properties of this steel. The results show that the sample exhibits a good combination of ultimate tensile strength and total elongation when it is held at the bainite transformation temperature after hot deformation. The stability of retained austenite increases with an increase of isothermal holding time, and a further increase in the holding duration results in a decrease of it. The tensile strength, total elongation and strength ductility reach the maximum values (774MPa, 33% and 25542MPa% respectively) for this sort of hot rolled Si-Mn TRIP steel using the optimal technology.展开更多
Conventionally, direct tensile tests are employed to measure mechanical properties of industrially pro- duced products. In mass production, the cost of sampling and labor is high, which leads to an increase of total p...Conventionally, direct tensile tests are employed to measure mechanical properties of industrially pro- duced products. In mass production, the cost of sampling and labor is high, which leads to an increase of total pro- duction cost and a decrease of production efficiency. The main purpose of this paper is to develop an intelligent pro- gram based on artificial neural network (ANN) to predict the mechanical properties of a commercial grade hot rolled low carbon steel strip, SPHC. A neural network model was developed by using 7 x 5 x 1 back-propagation (BP) neural network structure to determine the multiple relationships among chemical composition, product pro- cess and mechanical properties. Industrial on-line application of the model indicated that prediction results were in good agreement with measured values. It showed that 99.2 % of the products' tensile strength was accurately pre- dicted within an error margin of ~ 10 %, compared to measured values. Based on the model, the effects of chemical composition and hot rolling process on mechanical properties were derived and the relative importance of each in- put parameter was evaluated by sensitivity analysis. All the results demonstrate that the developed ANN models are capable of accurate predictions under real-time industrial conditions. The developed model can be used to sub- stitute mechanical property measurement and therefore reduce cost of production. It can also be used to control and optimize mechanical properties of the investigated steel.展开更多
Influence of hot rolling conditions on the mechanical properties of hot rolled TRIP steel was investigated. Thermomechanical control processing (TMCP) was conducted by using a laboratory hot rolling mill, in which t...Influence of hot rolling conditions on the mechanical properties of hot rolled TRIP steel was investigated. Thermomechanical control processing (TMCP) was conducted by using a laboratory hot rolling mill, in which three different kinds of finish rolling temperatures were applied. The results show that polygonal ferrite, granular bainite and larger amount of stabilized retained austenite can be obtained by controlled rolling processes. The finer ferrite grain size is produced through the deformation induced transformation during deformation rather than after deformation, which affects the mechanical properties of hot rolled TRIP steel. Mechanical properties increase with decreasing finish rolling temperature due to the stabilization of retained austenite. Ultimate tensile strength (UTS), total elongation (TEL) and the product of ultimate tensile strength and total elongation (UTS×TEL) reaches optimal values (791 MPa, 36% and 28 476 MPa%, respectively) when the specimen was hot rolled for 50% reduction at finish rolling temperature of 700 ℃.展开更多
Results presented in this study contribute to investigation of the microstructure and mechanical properties of the hot-rolled Fe16Mn0.6C steel plates.The steel plates have been produced by being hot-rolled at temperat...Results presented in this study contribute to investigation of the microstructure and mechanical properties of the hot-rolled Fe16Mn0.6C steel plates.The steel plates have been produced by being hot-rolled at temperatures ranging from 1100℃ to 850℃ in seven passes to 97.5% reduction in thickness and then cooled in a furnace of 650℃.Some plates have been annealed at temperatures ranging from 300℃ to 1100℃ for 5min to 60min,and then followed by water quenching.There are annealing twins in the hot-rolled Fe16Mn0.6C steel.Fe16Mn0.6C steel presents similar ductile behavior as X-IPTM steel,but much higher elongation than commercial martensitic steel (MP) 1000,dual phase (DP) 980,and transformation induced plasticity (TRIP) 980 steels.Fe16Mn0.6C steel experiences γε (-α) transformation in some local regions,but remains mostly austenite during the entire deformation process.Fe16Mn0.6C steel with special mechanical properties can be produced by using the appropriate anneal technology.Twinning induced plasticity(TWIP) effect only occurs in the Fe16Mn0.6C steel annealed at temperature higher than 900℃.展开更多
Mg-Zn-Zr(ZK)alloys exhibit notably high mechanical strength amongst all magnesium alloy grades.However,due to the formation of low melting point Mg_3Zn_7-precipitates,these alloys are susceptible to hot cracking,thus ...Mg-Zn-Zr(ZK)alloys exhibit notably high mechanical strength amongst all magnesium alloy grades.However,due to the formation of low melting point Mg_3Zn_7-precipitates,these alloys are susceptible to hot cracking,thus compromising their metallurgical processing.The addition of rare earths to ZK alloys is an alternative to form higher melting point intermetallic compounds,speed up dynamic recrystallization,refine grain size,enhance corrosion resistance and extend the service temperature due to improved creep resistance.This work deals with the effect of Ce-base mischmetal addition on the hot rolling behaviour of as-cast ZK60 alloy.The microstructure investigation conducted using electron microscopy and X-Ray diffraction shows that precipitation of Mg_(7)Zn_(3) intermetallics occur during hot rolling,whereas no further precipitation is observed for the ZK60-Mm alloys.The fragmentation of the intermetallic compounds occur during hot rolling and finer particles of Mg_(7)Zn_(3) are observed for the ZK60,whereas Mg_(7)Zn_(3) and Mg Zn_(2) Ce intermetallics are formed in the alloy modified with mischmetal addition.A higher fraction of dynamically recrystallized grains is observed for the ZK60-Mm in comparison to the ZK60.Continuous recrystallization takes place in ZK60 with the formation of sub-grains near to the intermetallics and the addition of mischmetal promotes the occurrence of discontinuous recrystallization with the nucleation of new grains close to the precipitates.The mechanical strength and,in particular,the ductility of the hot-rolled alloys are notably improved when compared to the same alloys in the as-cast condition.The mechanical strength is,however,higher for the ZK60 alloy.Less solid solution strengthening,softer Mg Zn_(2) Ce intermetallics and more extensive recrystallization contribute to reduce the mechanical strength of ZK60-Mm.Failure in both alloys are initiated at coarse intermetallics and propagate through intermetallic-rich regions.展开更多
The influences of Sr on the microstructure,texture and mechanical properties including flow and anisotropy behavior of AZ31 alloys are investigated.Slabs containing no,0.4 and 0.8 wt%of strontium were cast and subject...The influences of Sr on the microstructure,texture and mechanical properties including flow and anisotropy behavior of AZ31 alloys are investigated.Slabs containing no,0.4 and 0.8 wt%of strontium were cast and subjected to hot rolling.Results indicate that Sr reduces the basal texture intensity(23%in the AZ31+0.8Sr alloy)and homogenizes the distribution of strain in uniaxial tension.Furthermore,Sr increases both the strength coefficient and the strain hardening exponent in all directions.In the transverse direction,enhancements are more significant.Moreover,Sr enhances the combination of tensile strength and total elongation;i.e.,toughness,whether tests are performed parallel to the rolling,diagonal or transverse directions,to significant extents.展开更多
The microstructures and mechanical properties of the rolled AZ61 alloys containing different contents of Y (0, 0.5, 0.9, 1.4%Y respectively) were studied. Phase analysis was performed by X-ray diffraction(XRD). Micros...The microstructures and mechanical properties of the rolled AZ61 alloys containing different contents of Y (0, 0.5, 0.9, 1.4%Y respectively) were studied. Phase analysis was performed by X-ray diffraction(XRD). Microstructures of experimental materials were observed by optical microscope(OM) and scanning electron microscope(SEM) equipped with energy dispersive spectrometer(EDS). The results show that the alloys with variable Y contents all contain a second-phase Al2Y. The amount of Al2Y increases with the increasing of Y content while that of Mg17Al12 decreases. Moreover, Y refines the microstructures of as-cast and rolled alloys. The finest average grain size is obtained in the alloy containing 0.9%Y with the best mechanical properties. When the Y content is up to 1.4%, Al2Y phase in the alloy coarsens, which leads to the drop of tensile strength.展开更多
The microstructure evolution of 1 000 MPa cold rolled dual-phase (DP) steel at the initial heating stages of the continuous annealing process was analyzed. The effects of different overaging temperatures on the micros...The microstructure evolution of 1 000 MPa cold rolled dual-phase (DP) steel at the initial heating stages of the continuous annealing process was analyzed. The effects of different overaging temperatures on the microstructures and mechanical properties of 1 000 MPa cold rolled DP steel were investigated using a Gleeble-3500 thermal/mechanical simulator. The experimental results show that ferrite recovery and recrystallization, pearlite dissolution and austenite nucleation and growth take place in the annealing process of ultra-high strength cold rolled DP steel. When being annealed at 800 ℃ for 80 s, the tensile strength and total elongation of DP steel can reach 1 150 MPa and 13%, respectively. The microstructure of DP steel mainly consists of a mixture of ferrite and martensite. The steel exhibits low yield strength and continuous yielding which is commonly attributed to mobile dislocations introduced during cooling process from the intercritical annealing temperature.展开更多
An integrated metallurgical model was developed for Nb steels to predict the microstructure evolution and mechanical properties during the hot-strip rolling and cooling process. On the basis of the industrial data, th...An integrated metallurgical model was developed for Nb steels to predict the microstructure evolution and mechanical properties during the hot-strip rolling and cooling process. On the basis of the industrial data, the transformation kinetics, strength, and elongation rate were evaluated for different chemical compositions and processing parameters. The yield strength and tensile strength increase with increasing Nb content or decreasing finishing temperature. The bainite distributed in finer ferrite matrix, which is produced at relatively low coiling temperatures, can greatly increase the strength of steel, especially tensile strength, thereby decreasing the yield ratio. A reasonable agreement was found between the predicted and measured results. It indicates that the present models can be used to simulate the actual production process.展开更多
Fine-grained magnesium alloys strengthened by quasicrystalline particles were easily developed by thermomechanical process for Mg-Zn-Y-Zr alloys. The microstructure evolution of Mg-Zn-Y-Zr alloys hot rolled with diffe...Fine-grained magnesium alloys strengthened by quasicrystalline particles were easily developed by thermomechanical process for Mg-Zn-Y-Zr alloys. The microstructure evolution of Mg-Zn-Y-Zr alloys hot rolled with different reductions at different temperatures was studied. Tensile tests and fracture observation were carried out to study the mechanical properties of this alloy. The thin magnesium sheets hot rolled at 380℃exhibit better combination of high strength and ductility than that hot rolled at lower temperature. The results show that the grains become equiaxed and uniform as compared with those of the extruded materials because of recrystallization and repeated heating between rolling passes. It is also found that with the increasing rolling temperature and strain theⅠ-phase particles become much smaller and are homogeneously distributed in the matrix, which enhances both strength and ductility.展开更多
Based on hot rolling production line of strip steel, the off-line in-house software, termed as ROLLAN (Rolling Analysis), is developed. The code is mainly used to predict the evolution of temperature, rolling force, f...Based on hot rolling production line of strip steel, the off-line in-house software, termed as ROLLAN (Rolling Analysis), is developed. The code is mainly used to predict the evolution of temperature, rolling force, fraction and grain size of recrystallization, fraction and grain size of phase transformation and final mechanical properties. Almost all the processing parameters affecting microstructure and mechanical properties in the schedule from reheating to the coiling process are considered in detail. Self-learning coefficient is adopted to adjust the deviation between predicted and measured temperatures, such as roughing exit temperature (RT2), finishing exit temperature (FT7) and coiling temperature (CT). Due to the application of low-speed-threading, increasing-speed-rolling and decreasing-speed-delivery process during finishing rolling and different cooling condition, after coiling the thermal-mechanical history of different position, along strip longitudinal direction is different resulting in inhomogeneous mechanical properties. So the segments are divided along longitudinal direction to identify the variation of microstructure and mechanical properties. An example of plain carbon strip steel Q235 with various thickness is used to compare the calculated mechanical properties with measured ones. For the specific grade of Q235 , the maximum deviation of tensile strength is less than 10.3 MPa, the yield strength is less than 13.2 MPa, and elongation is less than 1.99%. Further work will focus on the on-line application and consider the effect of macrosegregation and sulfur content of cast slab.展开更多
Metastable 304 austenitic stainless steel was subjected to rolling at cryogenic and room temperatures, followed by annealing at different temperatures from 500 to 950°C. Phase transition during annealing was stud...Metastable 304 austenitic stainless steel was subjected to rolling at cryogenic and room temperatures, followed by annealing at different temperatures from 500 to 950°C. Phase transition during annealing was studied using X-ray diffractometry. Transmission electron microscopy and electron backscattered diffraction were used to characterize the martensite transformation and the distribution of austenite grain size after annealing. The recrystallization mechanism during cryogenic rolling was a reversal of martensite into austenite and austenite growth. Cryogenic rolling followed by annealing refined grains to 4.7 μm compared with 8.7 μm achieved under room-temperature rolling, as shown by the electron backscattered diffraction images. Tensile tests showed significantly improved mechanical properties after cryogenic rolling as the yield strength was enhanced by 47% compared with room-temperature rolling.展开更多
Mg-6Al-0.3Mn-xY(x=0,0.3,0.6 and 0.9,mass fraction,%) magnesium alloys were prepared by casting and hot rolling process.The influence of yttrium on microstructure and tensile mechanical properties of the AM60 magnesium...Mg-6Al-0.3Mn-xY(x=0,0.3,0.6 and 0.9,mass fraction,%) magnesium alloys were prepared by casting and hot rolling process.The influence of yttrium on microstructure and tensile mechanical properties of the AM60 magnesium alloy was investigated.The results reveal that with increasing the yttrium content,Al2Y precipitates form and the grain size is reduced.The ultimate strength,yield strength and elongation at room temperature are 192 MPa,62 MPa and 12.6%,respectively,for the as-cast Mg-6Al-0.3Mn-0.9Y alloy.All these properties are improved obviously by hot rolling,and the values are up to 303 MPa,255 MPa and 17.1%,respectively,for the rolled Mg-6Al-0.3Mn-0.9Y alloy.The improvement of mechanical properties is attributed to continuous dynamic recrystallization and the existence of highly thermal stable Al2Y precipitate which impedes the movement of dislocation effectively.展开更多
A comparative study on the influence of different manufacturing methods(selective laser melting and hot rolling)on the microstructure,mechanical and thermal behaviours of tungsten(W)was presented for the first time.Th...A comparative study on the influence of different manufacturing methods(selective laser melting and hot rolling)on the microstructure,mechanical and thermal behaviours of tungsten(W)was presented for the first time.The results indicated that the selective laser melting(SLM)W exhibited a finer grain sizes,a lower strength ductility,hardness and thermal conductivity compared to hot-rolled W.The main reason for this result was that the laser underwent rapid heating and cooling when it was used to melt W powder with high energy density,resulting in large internal stress in the sample after manufacturing.Subsequently,the internal stress was released,leading to the generation of microcracks at the grain boundaries,thereby affecting the performance of SLM W samples.In addition,the higher fraction of high-angle grain boundaries(HAGBs)of SLM W was found to be the key factor for intrinsic brittleness.Because the HAGBs are the preferred crack paths,which could promote crack propagation and decrease fracture energy.展开更多
A C–Mn dual-phase steel was soaked at 800°C for 90 s and then either rapidly cooled to 450°C and held for 30 s(process A) or rapidly cooled to 350°C and then reheated to 450°C(process B) to simula...A C–Mn dual-phase steel was soaked at 800°C for 90 s and then either rapidly cooled to 450°C and held for 30 s(process A) or rapidly cooled to 350°C and then reheated to 450°C(process B) to simulate the hot-dip galvanizing process. The influence of the hot-dip galvanizing process on the microstructure and mechanical properties of 600-MPa hot-dip galvanized dual-phase steel(DP600) was investigated using optical microscopy, scanning electron microscopy(SEM), transmission electron microscopy(TEM), and tensile tests. The results showed that, in the case of process A, the microstructure of DP600 was composed of ferrite, martensite, and a small amount of bainite. The granular bainite was formed in the hot-dip galvanizing stage, and martensite islands were formed in the final cooling stage after hot-dip galvanizing. By contrast, in the case of process B, the microstructure of the DP600 was composed of ferrite, martensite, bainite, and cementite. In addition, compared with the yield strength(YS) of the DP600 annealed by process A, that for the DP600 annealed by process B increased by approximately 50 MPa because of the tempering of the martensite formed during rapid cooling. The work-hardening coefficient(n value) of the DP600 steel annealed by process B clearly decreased because the increase of the YS affected the computation result for the n value. However, the ultimate tensile strength(UTS) and elongation(A80) of the DP600 annealed by process B exhibited less variation compared with those of the DP600 annealed by process A. Therefore, DP600 with excellent comprehensive mechanical properties(YS = 362 MPa, UTS = 638 MPa, A_(80) = 24.3%, n = 0.17) was obtained via process A.展开更多
基金Funded by the National Basic Research Program of China(No.51504063)the Natural Science Foundation of Liaoning Province of China(No.2014020027)the Fundamental Research Funds for the Central Universities(No.N130407001)
文摘Three different online heat treatment processes were designed to study the effects on the mechanical properties of a 0.19C-1.6Si-1.6Mn(wt%) hot rolled strip steel.The microstructures were characterized by means of SEM,TEM,EPMA,and XRD.The mechanical properties were estimated by tensile tests.Results showed that a satisfying combination of strength and ductility could be obtained through the ferrite relaxation and direct quenching and partitioning process.Analysis was also focused on this process.The microstructure contained proeutectoid ferrite grains,martensite packets and blocky or interlath retained austenite,and also contained carbide-free bainite in the case of relatively high quench temperatures.The retained austenite fraction was increased through proeutectoid ferrite and partial bainite transformation,while the tensile strength was also consequently decreased.The most of retained austenite transformed to ferrite under deformation and the elongation was obviously improved.
基金This work was supported by the National Natural Science Foundation of China(No.50334010)The author(Zhuang LI)also acknowledges the support of the Doctor Degree Thesis Subsidization Item of Northeastern University(No.200302).
文摘Influence of hot deformation and subsequent austempering on the mechanical properties of hot rolled multiphase steel was investigated. Thermo-mechanical control processing (TMCP) was conducted by using a laboratory hot rolling mill, where three different kinds of finishing rolling reduction, and austemperings with various isothermal holding duration were applied. The results have shown that a multiphase microstructure consisting of polygonal ferrite, granular bainite and larger amount of stabilized retained austenite can be obtained by controlled rolling processes. Mechanical properties increase with increasing the amount of deformation because of the stabilization of retained austenite. Ultimate tensile strength (σb), total elongation (σ) and the product of ultimate tensile strength and total elongation (σb-σ) reach the maximum values (791 MPa, 36% and 28476 MPa%, respectively) at optimal processes.
基金Project (No. 50334010) supported by the National Natural ScienceFoundation of China
文摘Effects of finishing rolling temperatures and reduction on the mechanical properties of hot rolled multiphase steel were investigated. Thermo-mechanical control processing (TMCP) was conducted by using a laboratory hot rolling mill, in which three different kinds of finishing rolling temperatures and reduction and various austempering times were applied. The results showed that polygonal ferrite, granular bainite and larger amount of stabilized retained austenite can be obtained by controlled rolling processes, and that the strain-induced transformation to martensite from the retained austenite can occur gradually when the steel is deformed during tensile test. Mechanical properties increase with decreasing finishing rolling temperature and increasing amount of deformation. The most TRIP (transformation induced plasticity) effect, and ultimate tensile strength (UTS), total elongation (TEL) and the product of ultimate tensile strength and total elongation (UTS×TEL) are obtained at 20 min.
基金Funded by the National Natural Science Foundation of China(No.50334010) andthe Doctor Degree Thesis SubsidizationItemofNortheastern University (No.200302)
文摘The effect of austempering on the mechanical properties of the hot rolled Si- Mn TRIP steels was studied. The mechanism of transformation induced plasticity (TRIP) was discussed through the examination of the microstructure and the mechanical properties of the specimens. The results stow that the microstructures of the steels were comprised of polygonal ferrite, granular bainite and a significant amount of stable retained austenite. The specimen exhibits excellent mechanical properties for the TRIP effect. Isothermal holding time for austempering affects the stability of retained austenite. The mechanical properties such as tensile strength, total elongation and strength ductility balance reach their optimal values ( 776 MPa , 33% and 25608 MPa% , respectively) when the specimen is held at 400℃ for 25 min.
基金supports of the National Natural Science Foundation of China(No.50334010)the foundation of the doctor degree thesis of northeaster university(No.200302).
文摘Excellent mechanical properties are obtained by austempering after hot deformation without subsequent heat treatment in the present Si-Mn TRIP steel sheets. Isothermal holding time after finishing rolling has affected the mechanical properties of this steel. The results show that the sample exhibits a good combination of ultimate tensile strength and total elongation when it is held at the bainite transformation temperature after hot deformation. The stability of retained austenite increases with an increase of isothermal holding time, and a further increase in the holding duration results in a decrease of it. The tensile strength, total elongation and strength ductility reach the maximum values (774MPa, 33% and 25542MPa% respectively) for this sort of hot rolled Si-Mn TRIP steel using the optimal technology.
文摘Conventionally, direct tensile tests are employed to measure mechanical properties of industrially pro- duced products. In mass production, the cost of sampling and labor is high, which leads to an increase of total pro- duction cost and a decrease of production efficiency. The main purpose of this paper is to develop an intelligent pro- gram based on artificial neural network (ANN) to predict the mechanical properties of a commercial grade hot rolled low carbon steel strip, SPHC. A neural network model was developed by using 7 x 5 x 1 back-propagation (BP) neural network structure to determine the multiple relationships among chemical composition, product pro- cess and mechanical properties. Industrial on-line application of the model indicated that prediction results were in good agreement with measured values. It showed that 99.2 % of the products' tensile strength was accurately pre- dicted within an error margin of ~ 10 %, compared to measured values. Based on the model, the effects of chemical composition and hot rolling process on mechanical properties were derived and the relative importance of each in- put parameter was evaluated by sensitivity analysis. All the results demonstrate that the developed ANN models are capable of accurate predictions under real-time industrial conditions. The developed model can be used to sub- stitute mechanical property measurement and therefore reduce cost of production. It can also be used to control and optimize mechanical properties of the investigated steel.
基金the National Natural Science Foundation of China(No.50334010)the Program of Education Branch of Liaoning Province of China(No.2006B075)
文摘Influence of hot rolling conditions on the mechanical properties of hot rolled TRIP steel was investigated. Thermomechanical control processing (TMCP) was conducted by using a laboratory hot rolling mill, in which three different kinds of finish rolling temperatures were applied. The results show that polygonal ferrite, granular bainite and larger amount of stabilized retained austenite can be obtained by controlled rolling processes. The finer ferrite grain size is produced through the deformation induced transformation during deformation rather than after deformation, which affects the mechanical properties of hot rolled TRIP steel. Mechanical properties increase with decreasing finish rolling temperature due to the stabilization of retained austenite. Ultimate tensile strength (UTS), total elongation (TEL) and the product of ultimate tensile strength and total elongation (UTS×TEL) reaches optimal values (791 MPa, 36% and 28 476 MPa%, respectively) when the specimen was hot rolled for 50% reduction at finish rolling temperature of 700 ℃.
基金supported by the Key Research Foundation of Baoshan Iron & Steel Co.,Ltd.(No.D06EBEA207)
文摘Results presented in this study contribute to investigation of the microstructure and mechanical properties of the hot-rolled Fe16Mn0.6C steel plates.The steel plates have been produced by being hot-rolled at temperatures ranging from 1100℃ to 850℃ in seven passes to 97.5% reduction in thickness and then cooled in a furnace of 650℃.Some plates have been annealed at temperatures ranging from 300℃ to 1100℃ for 5min to 60min,and then followed by water quenching.There are annealing twins in the hot-rolled Fe16Mn0.6C steel.Fe16Mn0.6C steel presents similar ductile behavior as X-IPTM steel,but much higher elongation than commercial martensitic steel (MP) 1000,dual phase (DP) 980,and transformation induced plasticity (TRIP) 980 steels.Fe16Mn0.6C steel experiences γε (-α) transformation in some local regions,but remains mostly austenite during the entire deformation process.Fe16Mn0.6C steel with special mechanical properties can be produced by using the appropriate anneal technology.Twinning induced plasticity(TWIP) effect only occurs in the Fe16Mn0.6C steel annealed at temperature higher than 900℃.
基金funding of FAPESP,processes 2010/11391-2,2011/09324-8,2011/19218-0FAPESP and CNPQ for the scholarshipsthe funding provided by CAPES(PROBRAL project 88881.143948/2017-01)。
文摘Mg-Zn-Zr(ZK)alloys exhibit notably high mechanical strength amongst all magnesium alloy grades.However,due to the formation of low melting point Mg_3Zn_7-precipitates,these alloys are susceptible to hot cracking,thus compromising their metallurgical processing.The addition of rare earths to ZK alloys is an alternative to form higher melting point intermetallic compounds,speed up dynamic recrystallization,refine grain size,enhance corrosion resistance and extend the service temperature due to improved creep resistance.This work deals with the effect of Ce-base mischmetal addition on the hot rolling behaviour of as-cast ZK60 alloy.The microstructure investigation conducted using electron microscopy and X-Ray diffraction shows that precipitation of Mg_(7)Zn_(3) intermetallics occur during hot rolling,whereas no further precipitation is observed for the ZK60-Mm alloys.The fragmentation of the intermetallic compounds occur during hot rolling and finer particles of Mg_(7)Zn_(3) are observed for the ZK60,whereas Mg_(7)Zn_(3) and Mg Zn_(2) Ce intermetallics are formed in the alloy modified with mischmetal addition.A higher fraction of dynamically recrystallized grains is observed for the ZK60-Mm in comparison to the ZK60.Continuous recrystallization takes place in ZK60 with the formation of sub-grains near to the intermetallics and the addition of mischmetal promotes the occurrence of discontinuous recrystallization with the nucleation of new grains close to the precipitates.The mechanical strength and,in particular,the ductility of the hot-rolled alloys are notably improved when compared to the same alloys in the as-cast condition.The mechanical strength is,however,higher for the ZK60 alloy.Less solid solution strengthening,softer Mg Zn_(2) Ce intermetallics and more extensive recrystallization contribute to reduce the mechanical strength of ZK60-Mm.Failure in both alloys are initiated at coarse intermetallics and propagate through intermetallic-rich regions.
基金A.Sadeghi and H.Mortezapour acknowledge the support of the Iran National Science Foundation(INS F)Grant number 95832506.
文摘The influences of Sr on the microstructure,texture and mechanical properties including flow and anisotropy behavior of AZ31 alloys are investigated.Slabs containing no,0.4 and 0.8 wt%of strontium were cast and subjected to hot rolling.Results indicate that Sr reduces the basal texture intensity(23%in the AZ31+0.8Sr alloy)and homogenizes the distribution of strain in uniaxial tension.Furthermore,Sr increases both the strength coefficient and the strain hardening exponent in all directions.In the transverse direction,enhancements are more significant.Moreover,Sr enhances the combination of tensile strength and total elongation;i.e.,toughness,whether tests are performed parallel to the rolling,diagonal or transverse directions,to significant extents.
基金Project(2004GK1008-2) supported by the Science and Technology Program of Hunan Province, China Project supported by the Key Laboratory for Nonferrous Metal of Education Department of Hunan Province, China
文摘The microstructures and mechanical properties of the rolled AZ61 alloys containing different contents of Y (0, 0.5, 0.9, 1.4%Y respectively) were studied. Phase analysis was performed by X-ray diffraction(XRD). Microstructures of experimental materials were observed by optical microscope(OM) and scanning electron microscope(SEM) equipped with energy dispersive spectrometer(EDS). The results show that the alloys with variable Y contents all contain a second-phase Al2Y. The amount of Al2Y increases with the increasing of Y content while that of Mg17Al12 decreases. Moreover, Y refines the microstructures of as-cast and rolled alloys. The finest average grain size is obtained in the alloy containing 0.9%Y with the best mechanical properties. When the Y content is up to 1.4%, Al2Y phase in the alloy coarsens, which leads to the drop of tensile strength.
基金Project(2006BAE03A06) supported by the National Key Technology R&D Program during the 11th Five-Year Plan Period
文摘The microstructure evolution of 1 000 MPa cold rolled dual-phase (DP) steel at the initial heating stages of the continuous annealing process was analyzed. The effects of different overaging temperatures on the microstructures and mechanical properties of 1 000 MPa cold rolled DP steel were investigated using a Gleeble-3500 thermal/mechanical simulator. The experimental results show that ferrite recovery and recrystallization, pearlite dissolution and austenite nucleation and growth take place in the annealing process of ultra-high strength cold rolled DP steel. When being annealed at 800 ℃ for 80 s, the tensile strength and total elongation of DP steel can reach 1 150 MPa and 13%, respectively. The microstructure of DP steel mainly consists of a mixture of ferrite and martensite. The steel exhibits low yield strength and continuous yielding which is commonly attributed to mobile dislocations introduced during cooling process from the intercritical annealing temperature.
基金This study was financially supported by the National Natural Science Foundation of China (No.50504007, No.50474086, and No.50334010).
文摘An integrated metallurgical model was developed for Nb steels to predict the microstructure evolution and mechanical properties during the hot-strip rolling and cooling process. On the basis of the industrial data, the transformation kinetics, strength, and elongation rate were evaluated for different chemical compositions and processing parameters. The yield strength and tensile strength increase with increasing Nb content or decreasing finishing temperature. The bainite distributed in finer ferrite matrix, which is produced at relatively low coiling temperatures, can greatly increase the strength of steel, especially tensile strength, thereby decreasing the yield ratio. A reasonable agreement was found between the predicted and measured results. It indicates that the present models can be used to simulate the actual production process.
基金Projects(20373072, 20473091) supported by the National Natural Science Foundation of China
文摘Fine-grained magnesium alloys strengthened by quasicrystalline particles were easily developed by thermomechanical process for Mg-Zn-Y-Zr alloys. The microstructure evolution of Mg-Zn-Y-Zr alloys hot rolled with different reductions at different temperatures was studied. Tensile tests and fracture observation were carried out to study the mechanical properties of this alloy. The thin magnesium sheets hot rolled at 380℃exhibit better combination of high strength and ductility than that hot rolled at lower temperature. The results show that the grains become equiaxed and uniform as compared with those of the extruded materials because of recrystallization and repeated heating between rolling passes. It is also found that with the increasing rolling temperature and strain theⅠ-phase particles become much smaller and are homogeneously distributed in the matrix, which enhances both strength and ductility.
基金The project was supported by the National 863 Fund(No.2001AA339030).The authors wish to sincerely acknowledge all assistance from colleagues and the institute.
文摘Based on hot rolling production line of strip steel, the off-line in-house software, termed as ROLLAN (Rolling Analysis), is developed. The code is mainly used to predict the evolution of temperature, rolling force, fraction and grain size of recrystallization, fraction and grain size of phase transformation and final mechanical properties. Almost all the processing parameters affecting microstructure and mechanical properties in the schedule from reheating to the coiling process are considered in detail. Self-learning coefficient is adopted to adjust the deviation between predicted and measured temperatures, such as roughing exit temperature (RT2), finishing exit temperature (FT7) and coiling temperature (CT). Due to the application of low-speed-threading, increasing-speed-rolling and decreasing-speed-delivery process during finishing rolling and different cooling condition, after coiling the thermal-mechanical history of different position, along strip longitudinal direction is different resulting in inhomogeneous mechanical properties. So the segments are divided along longitudinal direction to identify the variation of microstructure and mechanical properties. An example of plain carbon strip steel Q235 with various thickness is used to compare the calculated mechanical properties with measured ones. For the specific grade of Q235 , the maximum deviation of tensile strength is less than 10.3 MPa, the yield strength is less than 13.2 MPa, and elongation is less than 1.99%. Further work will focus on the on-line application and consider the effect of macrosegregation and sulfur content of cast slab.
基金financially supported by the National Key Project of Research and Development Program of China (No. 2016YFB0300801)the National Natural Science Foundation of China (No. 51401016)State Key Laboratory for Advanced Metals and Materials of China
文摘Metastable 304 austenitic stainless steel was subjected to rolling at cryogenic and room temperatures, followed by annealing at different temperatures from 500 to 950°C. Phase transition during annealing was studied using X-ray diffractometry. Transmission electron microscopy and electron backscattered diffraction were used to characterize the martensite transformation and the distribution of austenite grain size after annealing. The recrystallization mechanism during cryogenic rolling was a reversal of martensite into austenite and austenite growth. Cryogenic rolling followed by annealing refined grains to 4.7 μm compared with 8.7 μm achieved under room-temperature rolling, as shown by the electron backscattered diffraction images. Tensile tests showed significantly improved mechanical properties after cryogenic rolling as the yield strength was enhanced by 47% compared with room-temperature rolling.
基金Projects(2006BA104B04-1,2006BAE04B07-3) supported by the National Science and Technology Supporting Program of ChinaProject (2007KZ05) supported by the Science and Technology Supporting Program of Changchun City, ChinaProject supported by "985 Program" of Jilin University,China
文摘Mg-6Al-0.3Mn-xY(x=0,0.3,0.6 and 0.9,mass fraction,%) magnesium alloys were prepared by casting and hot rolling process.The influence of yttrium on microstructure and tensile mechanical properties of the AM60 magnesium alloy was investigated.The results reveal that with increasing the yttrium content,Al2Y precipitates form and the grain size is reduced.The ultimate strength,yield strength and elongation at room temperature are 192 MPa,62 MPa and 12.6%,respectively,for the as-cast Mg-6Al-0.3Mn-0.9Y alloy.All these properties are improved obviously by hot rolling,and the values are up to 303 MPa,255 MPa and 17.1%,respectively,for the rolled Mg-6Al-0.3Mn-0.9Y alloy.The improvement of mechanical properties is attributed to continuous dynamic recrystallization and the existence of highly thermal stable Al2Y precipitate which impedes the movement of dislocation effectively.
基金National Natural Science Foundation of China(Grant No.U1808216)Hubei Provincial Natural Science Foundation of China(Grant No.2020CFB667)+2 种基金Hubei Provincial Key Research and Development Program of China(Grant No.2020BAB045)Wuhan Second Ship Design and Research Institute(No.YT19201903)the Sixth China Association of Science and Technology Youth Talents Invitation Project(No.YESS20200326).
文摘A comparative study on the influence of different manufacturing methods(selective laser melting and hot rolling)on the microstructure,mechanical and thermal behaviours of tungsten(W)was presented for the first time.The results indicated that the selective laser melting(SLM)W exhibited a finer grain sizes,a lower strength ductility,hardness and thermal conductivity compared to hot-rolled W.The main reason for this result was that the laser underwent rapid heating and cooling when it was used to melt W powder with high energy density,resulting in large internal stress in the sample after manufacturing.Subsequently,the internal stress was released,leading to the generation of microcracks at the grain boundaries,thereby affecting the performance of SLM W samples.In addition,the higher fraction of high-angle grain boundaries(HAGBs)of SLM W was found to be the key factor for intrinsic brittleness.Because the HAGBs are the preferred crack paths,which could promote crack propagation and decrease fracture energy.
基金financially supported by the National Natural Science Foundation of China (Nos.U1360202,51472030,and 51502014)
文摘A C–Mn dual-phase steel was soaked at 800°C for 90 s and then either rapidly cooled to 450°C and held for 30 s(process A) or rapidly cooled to 350°C and then reheated to 450°C(process B) to simulate the hot-dip galvanizing process. The influence of the hot-dip galvanizing process on the microstructure and mechanical properties of 600-MPa hot-dip galvanized dual-phase steel(DP600) was investigated using optical microscopy, scanning electron microscopy(SEM), transmission electron microscopy(TEM), and tensile tests. The results showed that, in the case of process A, the microstructure of DP600 was composed of ferrite, martensite, and a small amount of bainite. The granular bainite was formed in the hot-dip galvanizing stage, and martensite islands were formed in the final cooling stage after hot-dip galvanizing. By contrast, in the case of process B, the microstructure of the DP600 was composed of ferrite, martensite, bainite, and cementite. In addition, compared with the yield strength(YS) of the DP600 annealed by process A, that for the DP600 annealed by process B increased by approximately 50 MPa because of the tempering of the martensite formed during rapid cooling. The work-hardening coefficient(n value) of the DP600 steel annealed by process B clearly decreased because the increase of the YS affected the computation result for the n value. However, the ultimate tensile strength(UTS) and elongation(A80) of the DP600 annealed by process B exhibited less variation compared with those of the DP600 annealed by process A. Therefore, DP600 with excellent comprehensive mechanical properties(YS = 362 MPa, UTS = 638 MPa, A_(80) = 24.3%, n = 0.17) was obtained via process A.