Research on Potential Energy Recovery System of 16T Wheeled Hybrid Excavator

The system translates the arm/boom/buck's potential energy into electrical energy and then the electrical energy is stored in a storage device.This study develops a set of energy management strategy to make the recoverable energy recycling efficiently.This energy of traditional excavator is lost in the form of heat energy,which is wasteful,and makes the component's temperature higher and higher to reduce the machine's life.Research on this system not only conforms to the current topic of energy crisis,but also mates with the actual engineering,so it is significant to research that.

CONSTANT WORK-POINT CONTROL FOR PARALLEL HYBRID SYSTEM WITH CAPACITOR ACCUMULATOR IN HYDRAULIC EXCAVATOR

Limitations of various accumulators in hybrid hydraulic excavator are analyzed. A program using capacitor as the accumulator based on constant work-point control is put forward. A simulating experimental system of hybrid construction machinery is established, and experimental study on constant work-point control for parallel hybrid system with capacitor accumulator is carried out using the pressure and flow rate derived from boom cylinder of hydraulic excavator in actual work as the simulating loads. A program of double work-point control is proposed and proved by further experiments.

Novel control strategy for the energy recovery system of a hydraulic excavator

The energy saving of hydraulic excavators is always an essential research.An energy recovery system can effectively recover the boom potential energy and rotational kinetic energy.Based on the standard working cycle of hydraulic excavators,a dynamic programming(DP)control strategy for hybrid hydraulic excavators was proposed to recover the boom potential energy and rotational kinetic energy.The hybrid hydraulic excavator simulation model was built by Simulink software.The simulation results indicated that the fuel consumption of hybrid hydraulic excavators using the DP control strategy was about 21.3%lower than that of the conventional hydraulic excavator.In order to experimentally verify the simulation results,an experimental platform for hybrid hydraulic excavators was built.The experimental results indicated that the fuel consumption of hybrid hydraulic excavators using the DP control strategy was about 18.9%lower than that of the conventional hydraulic excavator.This paper shows that the DP control strategy applied to hybrid hydraulic excavators can recycle the boom potential energy and rotational kinetic energy,and reduce the fuel consumption of hybrid hydraulic excavators.

Fracture development around deep underground excavations: Insights from FDEM modelling

Over the past twenty years, there has been a growing interest in the development of numerical modelsthat can realistically capture the progressive failure of rock masses. In particular, the investigation ofdamage development around underground excavations represents a key issue in several rock engineeringapplications, including tunnelling, mining, drilling, hydroelectric power generation, and the deepgeological disposal of nuclear waste. The goal of this paper is to show the effectiveness of a hybrid finitediscreteelement method （FDEM） code to simulate the fracturing mechanisms associated with theexcavation of underground openings in brittle rock formations. A brief review of the current state-of-theartmodelling approaches is initially provided, including the description of selecting continuum- anddiscontinuum-based techniques. Then, the influence of a number of factors, including mechanical and insitu stress anisotropy, as well as excavation geometry, on the simulated damage is analysed for threedifferent geomechanical scenarios. Firstly, the fracture nucleation and growth process under isotropicrock mass conditions is simulated for a circular shaft. Secondly, the influence of mechanical anisotropy onthe development of an excavation damaged zone （EDZ） around a tunnel excavated in a layered rockformation is considered. Finally, the interaction mechanisms between two large caverns of an undergroundhydroelectric power station are investigated, with particular emphasis on the rock mass responsesensitivity to the pillar width and excavation sequence. Overall, the numerical results indicate that FDEMsimulations can provide unique geomechanical insights in cases where an explicit consideration offracture and fragmentation processes is of paramount importance. 2014 Institute of Rock and Soil Mechanics, Chinese Academy of Sciences. Production and hosting byElsevier B.V. All rights reserved.

Optimization design of an interior permanent-magnet synchronous machine for a hybrid hydraulic excavator

A hybrid power transmission system （HPTS） is a promising way to save energy in a hydraulic excavator and the electric machine is one of the key components of the system. In this paper, a design process for permanent-magnet synchronous machines （PMSMs） in a hybrid hydraulic excavator （HHE） is presented based on the analysis of the working conditions and requirements of an HHE. A parameterized design approach, which combines the analytical model and the 2D finite element method （FEM）, is applied to the electric machine to improve the design efficiency and accuracy. The analytical model is employed to optimize the electric machine efficiency and obtain the statordimension and flux density distribution. The rotor is designed with the FEM to satisfy the flux requirements obtained in stator design. The rotor configuration of the PMSM employs an interior magnet structure, thus resulting in some inverse saliency, which allows for much higher values in magnetic flux density. To reduce the rotor leakage, a disconnected type silicon steel block structure is adopted. To improve the air gap flux density distribution, the trapezoid permanent magnet （PM） and centrifugal rotor structure are applied to PMSM. Demagnetization and armature reactions are also taken into consideration and calculated by the FEM. A prototype of the newly designed electric machine has been fabri- cated and tested on the experimental platform. The analytical design results are validated by measurements.

Academic fluid power research in the USA

With the formation of the Center for Compact and Efficient Fluid Power （CCEFP） in 2006, there has been a resurgence of academic fluid power research in the USA. The centre’s vision is to make fluid power the technology of choice for power generation, transmission, storage, and motion control. To address fluid power’s key technical barriers, the CCEFP research strategy supports and coordinates pre-competitive research in three thrust areas： efficiency, compactness and effectiveness, where effectiveness means making fluid power safer, easier to use, leak free and quiet. This paper reviews some of the most important results from the first decade of CCEFP research.