Current high power load simulators are generally incapable of obtaining both high loading performance and high energy efficiency. Simulators with high energy efficiency are used to simulate static-state load, and thos...Current high power load simulators are generally incapable of obtaining both high loading performance and high energy efficiency. Simulators with high energy efficiency are used to simulate static-state load, and those with high dynamic performance typically have low energy efficiency. In this paper, the variants of secondary control（VSC） with power recovery are developed to solve this problem for loading hydraulic driving devices that operate under variable pressure, unlike classical secondary control（CSC） that operates in constant pressure network. Hydrostatic secondary control units are used as the loading components, by which the absorbed mechanical power from the tested device is converted into hydraulic power and then fed back into the tested system through 4 types of feedback passages（FPs）. The loading subsystem can operate in constant pressure network, controlled variable pressure network, or the same variable pressure network as that of the tested device by using different FPs. The 4 types of systems are defined, and their key techniques are analyzed, including work principle, simulating the work state of original tested device, static operation points, loading performance, energy efficiency, and control strategy, etc. The important technical merits of the 4 schemes are compared, and 3 of the schemes are selected, designed, simulated using AMESim and evaluated. The researching results show that the investigated systems can simulate the given loads effectively, realize the work conditions of the tested device, and furthermore attain a high power recovery efficiency that ranges from 0.54 to 0.85, even though the 3 schemes have different loading performances and energy efficiencies. This paper proposes several loading schemes that can achieve both high dynamic performance and high power recovery efficiency.展开更多
Gas content of the hydraulic system directly affects the rate of pressure change of the hydraulic system. The purpose of this paper is to establish a mathematical model of oil gas content, hydraulic system pressure an...Gas content of the hydraulic system directly affects the rate of pressure change of the hydraulic system. The purpose of this paper is to establish a mathematical model of oil gas content, hydraulic system pressure and pressure rise rate, obtain corresponding oil pressure value when the pressure rise rate of different gas content is maximum, and verify the accuracy of this conclusion by the FLUENT simulation software. On this basis, a rapid pressure building device of the hydraulic system is developed and designed. The above oil pressure value is used as the working cut-off pressure of the rapid pressure building device, and then the hydraulic oil pump continues to pressurize to the highest working pressure required by the system. The research content can replace the hydraulic system from the initial low pressure to the rapid pressure build-up of the oil, thus increasing the construction pressure of the hydraulic system. The research results show that the rapid pressure building device effectively reduces the time for the hydraulic system to establish pressure. Through the analysis of theoretical derivation and the collected experimental data, the error is about 5.9%, which verifies the correctness of the theoretical formula.展开更多
Traditional single-acting piezoelectric-hydraulic hybrid actuators usually have the problem of inertial force caused by flow pulsation of the liquid,which degrades their output performance.To suppress or solve the ass...Traditional single-acting piezoelectric-hydraulic hybrid actuators usually have the problem of inertial force caused by flow pulsation of the liquid,which degrades their output performance.To suppress or solve the associated inertial force and enhance its output capabilities,this paper proposes a new type of double-acting piezoelectric-hydraulic hybrid actuator with four check valves acting as mechanical diodes.The new hybrid actuator was fabricated and its output performance was tested.When the voltage is 700 Vp-pand the bias pressure is 2 MPa,the pulsation ratesδof the new actuator at 400 Hz,500 Hz and 600 Hz are 2.29,2.08 and 1.78,respectively,whileδof the single-acting hybrid actuator under the same conditions are 10.98,11.05 and 17.12.Therefore,the liquid pulsation rate of the new hybrid actuator is significantly reduced,which is beneficial for improving the flow uniformity and weakening the influence of inertial force on the hybrid actuator.This strategy ultimately leads to a maximum no-load velocity of 168.1 mm/s at 600 Hz and a maximum blocking force of 141 N at 450 Hz for the new hybrid actuator.In addition,this strategy has the potential to be used in other electrohydrostatic actuators to improve their performance.展开更多
文摘Current high power load simulators are generally incapable of obtaining both high loading performance and high energy efficiency. Simulators with high energy efficiency are used to simulate static-state load, and those with high dynamic performance typically have low energy efficiency. In this paper, the variants of secondary control（VSC） with power recovery are developed to solve this problem for loading hydraulic driving devices that operate under variable pressure, unlike classical secondary control（CSC） that operates in constant pressure network. Hydrostatic secondary control units are used as the loading components, by which the absorbed mechanical power from the tested device is converted into hydraulic power and then fed back into the tested system through 4 types of feedback passages（FPs）. The loading subsystem can operate in constant pressure network, controlled variable pressure network, or the same variable pressure network as that of the tested device by using different FPs. The 4 types of systems are defined, and their key techniques are analyzed, including work principle, simulating the work state of original tested device, static operation points, loading performance, energy efficiency, and control strategy, etc. The important technical merits of the 4 schemes are compared, and 3 of the schemes are selected, designed, simulated using AMESim and evaluated. The researching results show that the investigated systems can simulate the given loads effectively, realize the work conditions of the tested device, and furthermore attain a high power recovery efficiency that ranges from 0.54 to 0.85, even though the 3 schemes have different loading performances and energy efficiencies. This paper proposes several loading schemes that can achieve both high dynamic performance and high power recovery efficiency.
基金Support by the National Natural Science Foundation of China(No.51505315)the Program for the Top Young Academic Leaders of Higher Learning Institutions of Shanxi+1 种基金the Collaborative Innovation Center of Taiyuan Heavy Machinery Equipment Fundedthe Fund for Shanxi“1331 Project”Key Subjects Construction
文摘Gas content of the hydraulic system directly affects the rate of pressure change of the hydraulic system. The purpose of this paper is to establish a mathematical model of oil gas content, hydraulic system pressure and pressure rise rate, obtain corresponding oil pressure value when the pressure rise rate of different gas content is maximum, and verify the accuracy of this conclusion by the FLUENT simulation software. On this basis, a rapid pressure building device of the hydraulic system is developed and designed. The above oil pressure value is used as the working cut-off pressure of the rapid pressure building device, and then the hydraulic oil pump continues to pressurize to the highest working pressure required by the system. The research content can replace the hydraulic system from the initial low pressure to the rapid pressure build-up of the oil, thus increasing the construction pressure of the hydraulic system. The research results show that the rapid pressure building device effectively reduces the time for the hydraulic system to establish pressure. Through the analysis of theoretical derivation and the collected experimental data, the error is about 5.9%, which verifies the correctness of the theoretical formula.
基金supported by the funding of the National Natural Science Foundation of China(Grant no.52075518)。
文摘Traditional single-acting piezoelectric-hydraulic hybrid actuators usually have the problem of inertial force caused by flow pulsation of the liquid,which degrades their output performance.To suppress or solve the associated inertial force and enhance its output capabilities,this paper proposes a new type of double-acting piezoelectric-hydraulic hybrid actuator with four check valves acting as mechanical diodes.The new hybrid actuator was fabricated and its output performance was tested.When the voltage is 700 Vp-pand the bias pressure is 2 MPa,the pulsation ratesδof the new actuator at 400 Hz,500 Hz and 600 Hz are 2.29,2.08 and 1.78,respectively,whileδof the single-acting hybrid actuator under the same conditions are 10.98,11.05 and 17.12.Therefore,the liquid pulsation rate of the new hybrid actuator is significantly reduced,which is beneficial for improving the flow uniformity and weakening the influence of inertial force on the hybrid actuator.This strategy ultimately leads to a maximum no-load velocity of 168.1 mm/s at 600 Hz and a maximum blocking force of 141 N at 450 Hz for the new hybrid actuator.In addition,this strategy has the potential to be used in other electrohydrostatic actuators to improve their performance.
