To improve high-speed road feel and enhance energetic efficiency of hydraulic power steering(HPS) system in heavy-duty vehicles, an electromagnetic slip coupling(ESC) was applied to the steering system, which regulate...To improve high-speed road feel and enhance energetic efficiency of hydraulic power steering(HPS) system in heavy-duty vehicles, an electromagnetic slip coupling(ESC) was applied to the steering system, which regulated discharge flow of steering pump to realize variable assist characteristic as well as uniquely transfer on-demand power from engine to steering pump. The model of ESC was established and the dynamic characteristics of ESC were presented by the way of simulation and experiment. Upon the layout of the assist characteristics, output torque of ESC was derived. Based on the ESC model, the output torque characteristics of ESC were simulated under steering situation and straight driving situation, respectively. The consistency of simulated ESC output torque and the one deduced from assist characteristics verifies the correctness of the ESC dynamic model. To illustrate energy saving characteristics of ESC-HPS, energy consumption comparison of ESC-HPS and conventional HPS was carried out qualitatively and quantitatively. It follows that the energy consumption of ESC-HPS decreases by 50% compared with that of HPS.展开更多
Using hydraulic power steering system of model EIMCO 922 load-haul-dump vehicle as a simulation example, the dynamic characteristics of hydraulic power steering system in load-haul-dump vehicle were simulated and disc...Using hydraulic power steering system of model EIMCO 922 load-haul-dump vehicle as a simulation example, the dynamic characteristics of hydraulic power steering system in load-haul-dump vehicle were simulated and discussed with SIMULINK software and hydraulic control theory. The results show that the dynamic characteristics of hydraulic power steering system are improved obviously by using bladder accumulator, the hydraulic power steering system of model EIMCO 922 load-haul-dump vehicle generates vibration at the initial stage under the normal steering condition of pulse input, and its static response time is 0.25 s shorter than that without bladder accumulator. Under the normal steering working condition, the capacity of steering accumulator for absorbing pulse is directly proportional to the cross section area of connecting pipeline, and inversely proportional to the length of connecting pipeline. At the same time, the precharge pressure of nitrogen in steering accumulator should be 60%80% of the rated minimum working pressure of hydraulic power steering system. Under the abnormal steering working condition, the steering cylinder piston may obtain higher motion velocity, and the dynamic response velocity of hydraulic power steering system can be increased by reducing the pressure drop of hydraulic pipelines between the accumulator and steering cylinder and by increasing the rated pressure of hydraulic power steering system, but the dynamic characteristics of hydraulic power steering system in load-haul-dump vehicle have nothing to do with the precharge pressure of nitrogen in steering accumulator.展开更多
GO methodology is a success-oriented method for system reliability analysis. There are components with multi-fault modes in repairable systems. It is a problem to use the existing GO method to make reliability analysi...GO methodology is a success-oriented method for system reliability analysis. There are components with multi-fault modes in repairable systems. It is a problem to use the existing GO method to make reliability analysis of such repairable systems. A new GO method for reliability analysis of such repairable systems with multifault modes was presented. Firstly, calculation equations of reliability parameters of operators which were used to describe components with multi-fault modes in reparable systems were derived based on Markov process theory. Then, this new GO method was applied in reliability analysis of a hydraulic transmission oil supply system( HTOSS) of a power-shift steering transmission at low and high speeds. Finally,Compared with fault tree analysis( FTA) and Monte Carlo simulation,the results show that this new GO method is correct and suitable for reliability analysis of repairable system with multi-fault modes.展开更多
为了降低重型车辆液压助力转向系统(Hydraulic Power Steering,HPS)能耗并改善高速工况转向路感,提出一种用电磁离合器控制转向泵的节能型转向系统——电控液压转向系统(Electromagnetic Clutch-Electronical Controlled Hydraulic Powe...为了降低重型车辆液压助力转向系统(Hydraulic Power Steering,HPS)能耗并改善高速工况转向路感,提出一种用电磁离合器控制转向泵的节能型转向系统——电控液压转向系统(Electromagnetic Clutch-Electronical Controlled Hydraulic Power Steering,E-ECHPS)。重点分析了由主、副电机及转差功率回收装置组成的电磁离合器的结构和工作原理,并对电磁离合器进行了功率流分析,发现E-ECHPS相对于HPS具有明显的节能性。运用Ansoft软件建立了某重型车辆E-ECHPS的电磁离合器主、副电机仿真模型,并设计了主电机的外电路和副电机的驱动电路,对典型车速转向和直行工况下的电磁离合器进行仿真分析。结果表明,在转向工况下,电磁离合器的输出转矩随车速增大而减小,符合助力特性要求;在直行工况下,主电机回收的转差功率大于副电机的输入功率。电磁离合器从助力特性和能量角度均满足E-ECHPS系统的工作要求。展开更多
针对重型商用车采用固定助力特性的液压转向系统(Hydraulic Power Steering,HPS)存在操纵稳定性差的缺点,提出了一种旁通流量控制式电控液压转向系统(Electrical Controlled Hydraulic Power Steering,ECHPS)。建立了该转向系统核心部...针对重型商用车采用固定助力特性的液压转向系统(Hydraulic Power Steering,HPS)存在操纵稳定性差的缺点,提出了一种旁通流量控制式电控液压转向系统(Electrical Controlled Hydraulic Power Steering,ECHPS)。建立了该转向系统核心部件电液比例阀数学模型,设计了ECHPS系统的助力控制策略和助力特性曲线,为了消除被控系统受到参数不确定性和外界干扰的影响,采用神经网络与自适应动态面技术相结合的算法设计了一种新型控制器。通过理论与仿真分析证明了所设计的自适应神经网络动态面控制器不仅响应快、跟踪效果好、控制精度高,而且能够实现汽车低速时的转向轻便性和高速时的良好路感要求。展开更多
基金Project(51275211)supported by the National Natural Science Foundation of ChinaProject(11KJA580001)supported by the Natural Science Fund for Colleges and Universities in Jiangsu Province,ChinaProject(CXZZ12_0665)supported by the Postgraduate Innovation Natural Science Foundation of Jiangsu Province,China
文摘To improve high-speed road feel and enhance energetic efficiency of hydraulic power steering(HPS) system in heavy-duty vehicles, an electromagnetic slip coupling(ESC) was applied to the steering system, which regulated discharge flow of steering pump to realize variable assist characteristic as well as uniquely transfer on-demand power from engine to steering pump. The model of ESC was established and the dynamic characteristics of ESC were presented by the way of simulation and experiment. Upon the layout of the assist characteristics, output torque of ESC was derived. Based on the ESC model, the output torque characteristics of ESC were simulated under steering situation and straight driving situation, respectively. The consistency of simulated ESC output torque and the one deduced from assist characteristics verifies the correctness of the ESC dynamic model. To illustrate energy saving characteristics of ESC-HPS, energy consumption comparison of ESC-HPS and conventional HPS was carried out qualitatively and quantitatively. It follows that the energy consumption of ESC-HPS decreases by 50% compared with that of HPS.
文摘Using hydraulic power steering system of model EIMCO 922 load-haul-dump vehicle as a simulation example, the dynamic characteristics of hydraulic power steering system in load-haul-dump vehicle were simulated and discussed with SIMULINK software and hydraulic control theory. The results show that the dynamic characteristics of hydraulic power steering system are improved obviously by using bladder accumulator, the hydraulic power steering system of model EIMCO 922 load-haul-dump vehicle generates vibration at the initial stage under the normal steering condition of pulse input, and its static response time is 0.25 s shorter than that without bladder accumulator. Under the normal steering working condition, the capacity of steering accumulator for absorbing pulse is directly proportional to the cross section area of connecting pipeline, and inversely proportional to the length of connecting pipeline. At the same time, the precharge pressure of nitrogen in steering accumulator should be 60%80% of the rated minimum working pressure of hydraulic power steering system. Under the abnormal steering working condition, the steering cylinder piston may obtain higher motion velocity, and the dynamic response velocity of hydraulic power steering system can be increased by reducing the pressure drop of hydraulic pipelines between the accumulator and steering cylinder and by increasing the rated pressure of hydraulic power steering system, but the dynamic characteristics of hydraulic power steering system in load-haul-dump vehicle have nothing to do with the precharge pressure of nitrogen in steering accumulator.
基金Technical Basis Projects of China's MIIT(No.2012090003)
文摘GO methodology is a success-oriented method for system reliability analysis. There are components with multi-fault modes in repairable systems. It is a problem to use the existing GO method to make reliability analysis of such repairable systems. A new GO method for reliability analysis of such repairable systems with multifault modes was presented. Firstly, calculation equations of reliability parameters of operators which were used to describe components with multi-fault modes in reparable systems were derived based on Markov process theory. Then, this new GO method was applied in reliability analysis of a hydraulic transmission oil supply system( HTOSS) of a power-shift steering transmission at low and high speeds. Finally,Compared with fault tree analysis( FTA) and Monte Carlo simulation,the results show that this new GO method is correct and suitable for reliability analysis of repairable system with multi-fault modes.
文摘为了降低重型车辆液压助力转向系统(Hydraulic Power Steering,HPS)能耗并改善高速工况转向路感,提出一种用电磁离合器控制转向泵的节能型转向系统——电控液压转向系统(Electromagnetic Clutch-Electronical Controlled Hydraulic Power Steering,E-ECHPS)。重点分析了由主、副电机及转差功率回收装置组成的电磁离合器的结构和工作原理,并对电磁离合器进行了功率流分析,发现E-ECHPS相对于HPS具有明显的节能性。运用Ansoft软件建立了某重型车辆E-ECHPS的电磁离合器主、副电机仿真模型,并设计了主电机的外电路和副电机的驱动电路,对典型车速转向和直行工况下的电磁离合器进行仿真分析。结果表明,在转向工况下,电磁离合器的输出转矩随车速增大而减小,符合助力特性要求;在直行工况下,主电机回收的转差功率大于副电机的输入功率。电磁离合器从助力特性和能量角度均满足E-ECHPS系统的工作要求。
文摘针对重型商用车采用固定助力特性的液压转向系统(Hydraulic Power Steering,HPS)存在操纵稳定性差的缺点,提出了一种旁通流量控制式电控液压转向系统(Electrical Controlled Hydraulic Power Steering,ECHPS)。建立了该转向系统核心部件电液比例阀数学模型,设计了ECHPS系统的助力控制策略和助力特性曲线,为了消除被控系统受到参数不确定性和外界干扰的影响,采用神经网络与自适应动态面技术相结合的算法设计了一种新型控制器。通过理论与仿真分析证明了所设计的自适应神经网络动态面控制器不仅响应快、跟踪效果好、控制精度高,而且能够实现汽车低速时的转向轻便性和高速时的良好路感要求。
