Hydrogen induced cracking of X80 pipeline steel

The hydrogen-induced cracking （HIC） behavior of X80 pipeline steel was studied by means of electrochemical charging, hydrogen permeation tests, tension test, and scanning electron microscopy （SEM）. The experimental results indicate that the increase of charging time and charging current density or the decrease of the solution pH value leads to an increase of the hydrogen content in X80 steel, which plays a key role in the initiation and propagation of HIC. It is found that the majority of macro-inclusions within the as-used X80 steel do not constitute a direct threat to HIC except aluminum oxides, which directly or indirectly lead to HIC. The hydrogen trap density at room temperature is estimated to be pretty high, and this is an essential reason why the steel is sensitive to HIC. After hydrogen charging, the elongation loss rate and area reduction of X80 steel decline obviously, taking a noticeable sign of hydrogen-induced plasticity damages. It is demonstrated that the losses of these plastic parameters have a linear relation to the fracture size due to hydrogen.

TEM Study on Hydrogen-Induced Cracking of Fe_3Al Alloy

Hydrogen-induced cracking (HIC) of Fe3Al alloy was studied by in situ transmission electron microscope (TEM). Electron transparent specimens were mounted onto a constant displacement device. Stress was applied to the specimen by using a bolt through the device. The results showed that hydrogen enhanced the dislocation emission and motion in Fe3Al alloy. A dislocation free zone (DFZ) was formed following the dislocation emission. Microcrack initiated in the DFZ or at the main crack tip when the emission reached a critical extension. Hydrogen played an important role in the process of brittle fracture of Fe3Al alloy.

Influence of S Contents on the Hydrogen Blistering and Hydrogen Induced Cracking of A350LF2 Steel

In the present work, the effects of chemical compositions on the hydrogen blistering and hydrogen induced cracking of A350LF2 steel with different S contents were studied. Four types of A350LF2 steels were evaluated by immersing samples in H2S-saturated NACE solution. The hydrogen blistering, crack length rate(CLR), crack thickness rate(CTR) and crack sensitivity rate(CSR) were evaluated. The results show that there are many hydrogen blisters on the sample surface with S content of 0.021%, a few on the sample surface with S content of 0.019% and 0.012% and no one on the surface with S content of 0.002%. There were 12, 2 and 1 strips of cracks of longer than 0.3 mm on the evaluated cross sections with S content of 0.021%, 0.019% and 0.012%, respectively. There was no any crack in the sample with 0.002% S. The corrosion rate was also evaluated. The S content has no obvious influence on the corrosion rate.

Hydrogen-induced cracking behaviors of Incoloy alloy 825

The effect of hydrogen on the fractttre behaviors of Incoloy alloy 825 was investigated by means of slow strain rate testing （SSRT） Hydrogen was introduced into the sample by electrochemical charging. The results show that surface microcracks form gradually during ag- ing at room temperature when desorption of hydrogen takes place after hydrogen charging at a current density of 5 mA/cm^2 for 24 h. SSRT shows that the increase of ductility loss is significantly obvious as the hydrogen charging current density increases. Scanning electron microscopy （SEM） images reveal ductile fracture in the pre-charged sample with low current densities, while the fracture includes small quasi-cleavage regions and tends to be brittle fracture as the hydrogen charging current density increases to 5 mA/cm^2.

Investigation on hydrogen-induced cracking susceptibility of HG980D steel with yield strength 900 MPa

In this paper, the microstructure and hardness of HG980D heat-affected zone （HAZ） at different cooling rate t8/3 were studied, the implant critical fracture stress under three diffusible hydrogen conditions were measured, and the hydrogeninduced cracking （H1C） fructograph of steel HG980D were analyzed, The experimental results show that martensite exists in HAZ of HG980D till ts/3 ≥ 150 s, the harden quenching tendency of HG980D is greater; The implant critical fracture stress is related to difJhsible hydrogen content significantly, at low hydrogen level, high restraint stress is needed to nucleate HIC, the fraetograph is mainly mierovoid coalescence, bat at high hydrogen level, only small restraint stress can cause H1C occurrence, the fractograph is mainly quasicleavage. It is very important to choose ultra-low hydrogen welding consumable to weld steel HG980D to prevent hydrogen-induced cracking.

Hydrogen-increased dezincification layer-induced stress and susceptibility to stress corrosion cracking of brass

Dezincification layer formed during corrosion or stress corrosion cracking (SCC) of brass in an ammonia solution could induce an additive stress. The effect of hydrogen on the dezincification layer induced stress and the susceptibility to SCC were studied. The dezincification layer induced stress was measured using the deflection method and the flowing stress differential method, respectively. The latter measures the difference between the flowing stress of a specimen before unloading and the yield stress of the same specimen after unloading and forming a dezincification layer. The susceptibility to SCC was measured using slow strain rate test. Results show that both the dezincification layer induced stress and the susceptibility to SCC increase with increasing hydrogen concentration in a specimen. This implies that hydrogen enhanced dezincification layer induced stress is consistence with the hydrogen increased susceptibility to SCC of brass in the ammonia solution.

Relationship between Critical Hydrogen Concentration and Applied Stress for Hydrogen Induced Cracking in 0.2 wt—%C Annealed Plain Steel

1.IntroductionSo far there are few people who studythe relationship between the criticalhydrogen concentration and the stress forhvdrogen induced cracking (CCHIC)quantitatively.Several researchers have cal-culated the CCHIC of steels under no stressby means of H permeation method,but no

Hydrogen-induced Cracking of Weld Metal of Austenitic Stainless Steels

For 308L and 347L weld metals of austenitc stainless steels (ASS), hydrogen induced cracking (HIC) occurred during dynamically charging under constant load. The threshold stress intensity for HIC, Km, decreased linearly with the logarithm of the concentration of diffusible hydrogen C0 in the weld metals and the rolled plate of type 304L ASS, i.e., KIH=85.2-10.71nC0 (308L), KIH=76.1-9.31n C0(347L), and KIH=91.7-10.11nC0(304L). The fracture mode for HIC in the three type of ASS changed from ductile to brittle with the decrease in the applied stress intensity KI or/and the increase in C0. The boundary line between ductile and brittle fracture surfaces was KI-54+25exp(-C0/153)=0.

INFLUENCE OF GRAIN SIZE ON STRENGTH AND HYDROGEN INDUCED CRACKING OF DUPLEX STAINLESS STEELS

The relation between grain size and strength of the duplex stainless steels and influence of grain size on properties of hydrogen induced cracking in these steels have been investigated. The Hall-Petch relation between grain size and strength of the steels is also followed.The susceptibility to hydrogen induced cracking of the steels increases with increasing grain size.

(Ⅰ+Ⅱ)MIXED MODE HYDROGEN INDUCED CRACKING

Hydrogen induced cracking(HIC)of 0.3% C,1% Cr,1% Mn,1% Si high strength steel has been studied under simple mode Ⅰ,mode Ⅱ and(Ⅰ+Ⅱ)mixed mode loading conditions.Af- ter being hydrogen-charged in IN H_2SO_4 solution,the material behaved hydrogen embrittlement in all the cases studied.The threshold K_(ⅡH)/K_(ⅡX) of HIC under mode Ⅱ load- ing was 0.27,which was nearly the same as that K(ⅠH)/K_(ⅠX)=0.29 under mode Ⅰ loading. While the thresholds of-HIC under(Ⅰ+Ⅱ)mixed mode loading were 0.36,0.41 and 0.37 cor- responding to the K_Ⅱ/K_Ⅰ ratio of 0.27,0.4 and O.81.The results show that simple mode Ⅰ or mode Ⅱ loading is more susceptible to hydrogen embrittlement than(Ⅰ+Ⅱ)mixed mode. For explaining the experimental results,the effects of triaxial stress as well as plastic deformation ahead of crack tip has been discussed.

Threshold Stress Intensity of Hydrogen-Induced Cracking and Stress Corrosion Cracking of High Strength Steel

The threshold stress intensity of stress corrosion cracking(SCC) for 40 CrMo steel in 3.5%NaCl solution decreased exponentially with the increase of yield strength.The threshold stress intensity of hydrogen-induced cracking during dynamical charging for 40 CrMo steel decreased linearly with the logarithm of the concentration of diffusible hydrogen.This equation was also applicable to SCC of high strength steel in aqueous solution.The critical hydrogen enrichment concentration necessary for SCC of high strength steel in water decreased exponentially with the increase of yield strength.Based on the results,the relationship between K_(ISCC) and σ_(ys) could be deduced.

Fractal Dimensions of Hydrogen Induced Brittle Fracture of Titanium Aluminide

The relationship between the stress intensity factor K_1~* required for brittle crack initiation and propa- gation and the fractal dimension D_F of the fracture surface was derived,i.e, InK_1~*=(1/2)In2γE'+(1/2)In(d_f/L_0)(1-D_F) The real surface energy can be calculated based on the measured linear relation of the InK_1~* vs D_F, The equation is not only suitable for the overload fracture but also for the delayed fracture,e.g. hydrogen induced cracking (HIC) and stress corrosion cracking (SCC).The experiment results showed that the hydrogen induced delayed cracking occurred in the Ti-24AI-11 Nb alloy during dy- namic charging,and the threshold stress intensity factor was very low,i.e..K_(IH)/K_(IC)= 0.43.The ex- perimental relationship between the stress intensity factor K_1~* and D_F was consistent with the theo- retical equation.

Effect of crystallographic orientation on crack growth behaviour of HSLA steel

In this work,the crack growth behaviours of high strength low alloy(HSLA)steel E690 with three crystallographic orientations(the rolling direction,normal direction,and transverse direction)were investigated and compared from the view of the mechano-electrochemical ef-fect at the crack tip.The results show that the crack growth of the HSLA steel is controlled by the corrosion fracture at the crack tip.The vari-ation of crystallographic orientation in E690 steel plate has no influence on the crack tip electrochemical reaction and crack growth mechanism,but changes the crack growth rate.When the stress loading direction is parallel to the rolling direction and the fracture layer is parallel to the transverse-normal plane,the crack growth rate is the slowest with a value of 0.0185 mm·h^(-1).When the load direction and the fracture layer are parallel to the normal direction and the rolling-transverse plane,respectively,the crack growth rate is the highest with a value of 0.0309 mm·h^(-1).This phenomenon is ascribed to the different microstructural and mechanical properties in the rolling direction,normal direction,and transverse direction of E690 steel plate.

Sulfide Stress Cracking Assessment of Carbon Steel Welding with High Content of H<SUB>2</SUB>S and CO<SUB>2</SUB>at High Temperature: A Case Study

In the oil and gas industry, it has been established that for pipelines fabricated with carbon steels, their limitation is related to H2S and CO2 environments, which is 7 to 10 psia of partial pressure of CO2. Therefore, in carbon steel cracking is shown, after 7 or 10 psia of partial pressure of CO2. The experimental work was performed under static conditions in autoclaves within a pH of 3 to 3.8;partial pressures of 16 - 96 psi for H2S and 15 - 53 psi for CO2, in the temperature range of 25°C - 150°C. It was observed that the average yielding stress used in Sulfide Stress Cracking (SSC) tests decreases with temperature increment. Hydrogen Induced Cracking (HIC) evaluations showed that X52 steel, under conditions, was not susceptible to HIC. Results of SSC did not show indications of cracking after exposure to sour solutions, except for the specimen exposed to high H2S and CO2 content (96 psi of H2S and 53 psi of CO2 of the partial pressure) and high temperature (150°C). Microcracks located between the upper and lower weld beads were also observed. However, the highest average corrosion rate was 0.27 mm/year (10.6 mpy), which occurred in samples exposed to 96 psi of H2S and 53 psi of CO2 at 150°C. Likewise, the highest localized corrosion (severe pitting attack) was obtained at the same environment with a corrosion rate of 4.2 mm/year (167 mpy). The oil and gas industry could use carbon steels pipelines in partial pressure higher than 10 psia.

INTERPHASE STRESS CORROSION CRACKING OF ALLOY Ti－24Al－11Nb IN METHANOL SOLUTION

For alloy Ti-24Al-11Nb,stress corrosion cracking(SCC) in methanol solution and hydrogen induced cracking(HIC) during dynamic charging at room temperature have been studied.Experiment has shown that the normalised threshold stress intensities of SCC failure for various microstructures are KISCC/KC =0.53 0.69 and the threshold value for SCC arresting KISCC/ KIC=0.61-0.79.The threshold values of HIC during dynamic charging are close to that of SCC,but da/dt or fracture time of HIC is one to three orders of magnitude smaller or longer than that of SCC,respectively.The.fracture surface for HIC is also different from that for SCC.For the Ti-24Al-Nb alloy-methanol systein,a kind of inierphase SCC has been found For the microstructures resulting from furnace cooling,SCC initiated and propagated preferentially along theα2/βinterphase boundaries,displaying the microstructure on the fracture surface of SCC.However,there is no interphase SCC for the microstructure resulting from air cooling.

IN-SITU ELECTRON MICROSCOPY STUDY ON PRECIPITATION OF ZIRCONIUM HYDRIDES INDUCED BY STRESS AND STRAIN IN ZIRCALOY-2

The precipitation process of zirconium hydrides induced by stress and strain was investigated by means of electron microscopy in-situ.The precipitating hydrides induced by stress were found to be γ phase with orientation relationship of (110)_γ‖(110)_(αZr),(001)_γ‖ (0001)_(αZr) between γ-hydrides and surrounding matrix.The growth rate of γ-hydrides which was much faster along [110] direction brought them in taper shape.After fracture of y-hydrides,a new one will precipitate at the tip of cracks.This is the essential process of hydrogen-induced delayed cracking in Zircaloy.The precipitating hydrides induced by strain were found to be δ phase with both orientation relationships of(111)_δ‖(0001)_(αZr),(110)_δ‖ (110)_(αZr) or (010)_δ‖(0001)_(αZr),(001)_δ‖(110)_(αZr)between δ-hydride and surrounding matrix.The δ-hydrides become much finer as the strain rate increased.

厚规格X52MS抗HIC性能的研究

选用工业生产的酸性服役X52MS管线钢热轧卷板为研究对象,从微观组织和化学成分分析材料性能。主要研究其在硫化氢(H_(2)S)溶液中抗氢致开裂(HIC)行为,用氢致开裂试验考察了微观组织及微区成分对抗HIC性能的影响,分析了裂纹产生的主要原因,找出裂纹产生的规律。总结出带状组织是导致该材料抗HIC性能失效的主要原因,碳偏析和碳氮化合物夹杂中心聚集会加重带状组织对HIC性能的影响;低碳成分设计思路是酸性服役管线钢设计的前提,同时,合理控制氮含量也是酸性服役管线钢生产时考虑因素之一。

Effect of Microstructure on Hydrogen Induced Cracking Behavior of a High Deformability Pipeline Steel

The hydrogen induced cracking （HIC） behavior of a high deformability pipeline steel was investigated with three different dual-phase microstructures, ferrite and bainite （F＋B）, ferrite and martensite/austenite islands （F＋M/A） and ferrite and martensite （F＋M）, respectively. The HIC test was conducted in hydrogen sulfide （H2S）-saturated solution. The results showed that the steels with F＋B and F＋M/A dual-phase microstructures had both higher deformability and better HIC resistance, whereas the harder martensite phase in F＋M microstructure was responsible for the worst HIC resistance. The band-like hard phase in dual-phase mi- crostructure was believed to lead to increasing susceptibility to HIC.

Relationship between microstructure and hydrogen induced cracking behavior in a low alloy pipeline steel

Hydrogen induced cracking（HIC） behaviors of a high strength pipeline steel with three different microstructures, granular bainite ＆ lath bainite（GB ＋ LB）, granular bainite ＆ acicular ferrite（GB ＋ AF）, and quasi-polygonal ferrite（QF）, were studied by using corrosion experiment based on standard NACE TM0284. The HIC experiment was conducted in hydrogen sulfide（H_2S）-saturated solution. The experimental results show that the steel with GB ＋ AF and QF microstructure present excellent corrosion resistance to HIC, whereas the phases of bainite lath and martensite/austenite in LB ＋ GB microstructure are responsible for poor corrosion resistance. Compared with ferrite phase, the bainite microstructure exhibits higher strength and crack susceptibility of HIC. The AF ＋ GB microstructure is believed to have the best combination of mechanical properties and resistance to HIC among the designed steels.

水下超双部件氢致开裂数值评估与实验

水下生产系统在我国海洋石油开发中应用越来越广泛。通常使用复合电液的方式对水下设备进行远程控制,控制管线采用超级双相不锈钢材质。但该材质在水下阴极保护系统下存在氢致开裂的风险。本文依据国外规范,建立了水下超双材料的氢致开裂评估流程,详细阐述了水下超双部件氢致开裂的有限元评估过程,给出了建模方法、结果提取和处理的方法,以及结果校核的标准;结合实际工程项目实例计算分析,将分析结果线性化处理;控制部件的应力应变水平,可以有效避免部件在水下同阴极保护系统作用下的氢致开裂风险;研究和阐述了双相钢的适用环境参数条件和氢致开裂试验评估。