Single-point incremental forming （SPIF） is an innovational sheet metal forming method without dedicated dies, which belongs to rapid prototyping technology. In generalizing the SPIF of sheet metal, the deformation a...Single-point incremental forming （SPIF） is an innovational sheet metal forming method without dedicated dies, which belongs to rapid prototyping technology. In generalizing the SPIF of sheet metal, the deformation analysis on forming process becomes an important and useful method for the planning of shell products, the choice of material, the design of the forming process and the planning of the forming tool. Using solid brick elements, the finite element method（FEM） model of truncated pyramid was established. Based on the theory of anisotropy and assumed strain formulation, the SPIF processes with different parameters were simulated. The resulted comparison between the simulations and the experiments shows that the FEM model is feasible and effective. Then, according to the simulated forming process, the deformation pattern of SPIF can be summarized as the combination of plane-stretching deformation and bending deformation. And the study about the process parameters＇ impact on deformation shows that the process parameter of interlayer spacing is a dominant factor on the deformation. Decreasing interlayer spacing, the strain of one step decreases and the formability of blank will be improved. With bigger interlayer spacing, the plastic deformation zone increases and the forming force will be bigger.展开更多
A force-based quadrilateral plate element( 4NQP13) for the analysis of the plate bending problems using large increment method( LIM) was proposed. The LIM, a force-based finite element method( FEM),has been successful...A force-based quadrilateral plate element( 4NQP13) for the analysis of the plate bending problems using large increment method( LIM) was proposed. The LIM, a force-based finite element method( FEM),has been successfully developed for the analysis of truss,beam,frame,and 2D continua problems. In these analyses,LIMcan provide more precise stress results and less computational time consumption compared with displacement-based FEM. The plate element was based on the Mindlin-Reissner plate theory which took into account the transverse shear effects.Numerical examples were presented to study its performance including accuracy and convergence behavior,and the results were compared with the results have been obtained from the displacementbased quadrilateral plate elements and the analytical solutions. The4NQP13 element can analyze the moderately thick plates and the thin plates using LIMand is free from spurious zero energy modes and free from shear locking for thin plate analysis.展开更多
基金supported by National Natural Science Foundation of China(No. 50175034).
文摘Single-point incremental forming （SPIF） is an innovational sheet metal forming method without dedicated dies, which belongs to rapid prototyping technology. In generalizing the SPIF of sheet metal, the deformation analysis on forming process becomes an important and useful method for the planning of shell products, the choice of material, the design of the forming process and the planning of the forming tool. Using solid brick elements, the finite element method（FEM） model of truncated pyramid was established. Based on the theory of anisotropy and assumed strain formulation, the SPIF processes with different parameters were simulated. The resulted comparison between the simulations and the experiments shows that the FEM model is feasible and effective. Then, according to the simulated forming process, the deformation pattern of SPIF can be summarized as the combination of plane-stretching deformation and bending deformation. And the study about the process parameters＇ impact on deformation shows that the process parameter of interlayer spacing is a dominant factor on the deformation. Decreasing interlayer spacing, the strain of one step decreases and the formability of blank will be improved. With bigger interlayer spacing, the plastic deformation zone increases and the forming force will be bigger.
基金National Natural Science Foundation of China(No.10872128)
文摘A force-based quadrilateral plate element( 4NQP13) for the analysis of the plate bending problems using large increment method( LIM) was proposed. The LIM, a force-based finite element method( FEM),has been successfully developed for the analysis of truss,beam,frame,and 2D continua problems. In these analyses,LIMcan provide more precise stress results and less computational time consumption compared with displacement-based FEM. The plate element was based on the Mindlin-Reissner plate theory which took into account the transverse shear effects.Numerical examples were presented to study its performance including accuracy and convergence behavior,and the results were compared with the results have been obtained from the displacementbased quadrilateral plate elements and the analytical solutions. The4NQP13 element can analyze the moderately thick plates and the thin plates using LIMand is free from spurious zero energy modes and free from shear locking for thin plate analysis.
