Indirect cooling experiment for magnetic alloy-loaded cavity

Background Indirect cooling method is an alternative scheme for magnetic alloy(MA)-loaded cavity because of the feasible structure and MA core treatment process.Stable and long-term operation is not possible without a powerful cooling system for the high-power MA cavity.Purpose The paper reports a method to evaluate the cooling efficiency of an indirect cooling structure for high-power-loss MA cavity.Methods Two types of helix metallic cooling plate were designed and checked by CFX code considering the average power loss more than 0.13 W/cc.In order to enhance the heat-transfer efficiency between the non-flatness surface of the MA core and metallic cooling plate,a filling material with high thermal conductivity is needed.Different commercial filling materials were investigated,and a high-power test bench was developed to assess the cooling efficiency.A parametric fitting method was adopted to qualify the heat-transfer coefficient according to the temperature rising curve.Conclusion The results indicate that the experimental data maintain good consistency with the CFX simulation results and the cooling structure meets the high-power-loss cooling requirement.The heat-transfer capability of the filling was influenced by the thickness of heat-transfer materials and the painting process.The heat-transfer performance of the thermal grease is better than that of the thermal gasket even though the latter has a higher thermal conductivity.The virtual thermal conductivity of the filling material was less than the product index and affirmed by the CFX transient simulation.

Distribution optimization of circulating water in air-cooled heat exchangers for a typical indirect dry cooling system on the basis of entransy dissipation

The flow and heat transfer of air-cooled heat exchangers play important roles in the performance of indirect dry cooling systems in power plants,so it is of benefit to the design and operation of a typical indirect dry cooling system to optimize the thermo-flow characteristics of air-cooled heat exchangers.The entransy dissipation method is applied to the performance optimization of air-cooled heat exchangers in this paper.Two irreversible heat transfer processes in air-cooled heat exchangers,the heat transfer between circulating water and cooling air and the mixing of circulating water,are taken into account and analyzed by means of the entransy dissipation method.The total entransy dissipation rate,which connects the geometrical parameters of air-cooled heat exchanger sectors and the heat capacity rates of the fluids to the heat flow rate in every sector,is obtained.Based on the mathematical relation and the conditional extremum method,an optimization equation group is derived,by which the air-cooled heat exchanger with known air-side parameters is optimized,showing that the entransy dissipation based optimization approach can contribute to the distribution optimization of circulating water in air-cooled heat exchangers of a typical indirect dry cooling system.

Enhancement of Thermo-Flow Performances by Windbreakers for Two-Tower Indirect Dry Cooling System

The winds will greatly weaken the cooling performance of indirect dry cooling system with twin towers.The exterior windbreakers are recommended to restrain the wind adverse effects in this paper.The macro heat exchanger model was adopted to simulate the heat exchange between circulating water and ambient air.The performances of natural draft dry cooling system(NDDCS)with and without exterior windbreakers were numerically studied.The pressure,velocity and temperature distribution of cooling air in wind angles of 0°,45°and 90°was obtained and presented.The results show that in all wind directions,the performances for lateral sector of towers with windbreakers are significantly improved,but the low-pressure zone appears unexpectedly for the rear sectors,which reduces the air flow rate.The cooling performances of the twin towers with or without windbreakers decrease at first but then recover with the wind velocity increasing.Besides,the optimal flow and heat transfer performances appear in the wind angle of 0°.The cooling performances can be significantly improved in all three wind directions due to windbreaker configuration.

Numerical Study and Optimization of a Combined Thermoelectric Assisted Indirect Evaporative Cooling System

This paper numerically investigates the performance of a novel combined cross-regenerative cross flow(C-RC)thermoelectric assisted indirect evaporative cooling(TIEC)system.This C-RC TIEC system combines the indirect evaporative cooling and thermoelectric cooling technologies.A heat and mass transfer model is developed to perform the performance analysis and optimization of this novel system.Performance comparison between the novel C-RC TIEC system and a regenerative cross flow TIEC system is conducted under various operating conditions.It is found that the novel system provides better performance with higher coefficient of performance(C O P)and higher dew point effectiveness than the regenerative cross flow TIEC system,especially under smaller working current and smaller number of thermoelectric cooling modules.The performance optimization of the novel system is also made by investigating the influences of primary air parameters,three different mass flow rate ratios,as well as the length ratio of the left wet channel to the whole wet channel.The results show that there exist optimal mass flow rate ratios and wet channel length ratio resulting in the maximum C O P.

Heat and mass transfer model optimization and annual energy efficiency analysis for energy recovery indirect evaporative cooling

Indirect evaporative cooling(IEC)is a kind of high efficiency,energy-saving and environmental protection cooling technology,which has been widely used in data centers and other fields in recent years.In this paper,the optimized two-dimensional non-condensation state model of indirect evaporative cooling was proposed.Meanwhile the computer program was updated to solve the developed mathematical model under variable fresh air conditions.The optimized model was verified by the experimental data,and the maximum deviation was only 4.6%.Based on the modified model and the annual hourly meteorological parameters in Tianjin,China,it was analyzed the optimal heat transfer area of IEC used as fresh air pre-cooling unit under various air volumes to provide references for system design and equipment selection.Finally,taking an IEC-primary return air conditioning system of a gymnasium as an example,the hourly energy-saving effect of whole year was simulated by the developed IEC model.The simulation results showed that IEC could control the fresh air temperature below 27℃ and the moisture content below 18 g/kg throughout the year,and undertook 102.6% of the total fresh air cooling load.The findings are useful in future system optimization and design of IEC equipment.

Performance analysis and optimization of free cooling strategies for a liquid-cooled data center

The increasing power density of IT electronics and the enormous energy consumption of data centers lead to the urgent demand for efficient cooling technology.Due to its efficiency and safety,liquid-cooled heat sink technology may gradually replace air-cooled technology over time.With the ambient or higher water supply temperature,the liquid-cooled technology shortens the operating time of the chiller and improves its coefficient of performance,while the pump power consumption may increase for satisfying the constant cooling capacity.Therefore,it is significant to study the optimal water supply temperature to achieve energy-efficient operation of data centers.A virtual 30.1 kW data center is considered as the case,the liquid-cooled system is constructed with a combination of innovative manifold microchannel heat sink with oblique fins and indirect evaporative cooling technology to minimize energy consumption.A hybrid thermal management model integrating the heat dissipation model and the power consumption model is established by TRNSYS and FLUENT software.To the highest chip-safe operating temperature premise,the energy performance is analyzed under various water supply temperatures in Guangzhou.The result shows that only 21.5-hour mechanical cooling is needed with the 30℃server inlet temperature throughout the year.And the minimized power consumption occurs with the constant 29℃server inlet temperature.Moreover,the temperature adaptive control strategy(TACS)is adopted to test the cooling system power consumption under different regulation frequencies,and the by-week TACS can achieve another 11.5%energy saving than the minimum power consumption of the constant temperature control strategy.