Surface Inspection System for Cold Rolled Strips Based on Image ProcessingTechnique

A new surface inspection system for cold rolled strips based on image processing is introduced. The system is equipped withtwo different illumination structures and CCD matrix cameras. The structure and image processing of the inspection system are described. Some efficient algorithms for image processing and classification are presented. The system is tested with strip samples fromcold rolling plants. The results show that the system can detect and recognize six common defects of cold rolled strips successfully.

Two-Stage Inspection Model Based on a Three-Stage Failure Process

As the non-periodic inspections are common in practice,a two-stage inspection model based on a three-stage failure process is proposed. The two-stage inspection means that the system is inspected with the first inspection interval T_1 and the second inspection interval T_2. Because of the three color schemes commonly used in industry,three stages are divided by the system lifetime:normal, minor defective and severe defective stages. Upon the failure of the system,replacement is carried out. Maintenance is done once identifying the severe defective stage. However,when the minor defective stage is identified by the second inspection interval T_2,action of halving the subsequent inspection interval is adopted.Otherwise,no action is required. Our objective function is to optimize the inspection intervals so as to minimize the expected cost per unit time. Finally,a numerical example is presented to illustrate the effectiveness of the proposed model.

Probability Distributions Arising in Connection with the Inspection Paradox for the Poisson Process

The Inspection Paradox refers to the fact that in a Renewal Process, the length of the interarrival period which contains a fixed time is stochastically larger than the length of a typical interarrival period. To provide a more complete understanding of this phenomenon, conditioning arguments are used to obtain the distributions and moments of the lengths of the interarrival periods other than the one containing this fixed time for the case of the time-homogeneous Poisson Process. Distributions of the waiting times for events that occur both before and after this fixed time are derived. This provides a fairly complete probabilistic analysis of the Inspection Paradox.

Development of an automatic post-weld inspection system based on laser vision

In order to overcome the limitations of manual post-weld visual inspection approach, an automated inspection system is developed which uses three-dimensioual laser vision system based on the principle of optical triangulation. The system hardware consists of a modular development kit （MDK）, a computer, an actuating mechanism and so on. In image processing algorithms, extraction accuracy of centric line of laser stripe is the critical factor that determines the system performance. So according to the features of laser stripe image, a novel algorithm is developed to detect the central line of laser stripe fast and accurately. Experiments have demonstrated that this system can be used in various weld features inspection of both butt and fillet types of weld. Compared with traditional manual inspection method, this method has obvious dominance. The three-dimensional reconstruction result shows that this system has high accuracy and reliability.

Inspection of aluminum alloys by a multi-frequency eddy current method

The paper proposes an experimental method of material inspection,which is based on digital processing of multi-frequency eddy current measurement data.The influences of various factors(conductivity,the gap between the sample surface and the sensor,the thickness of the sample) on the obtained hodographs are examined by taking the aluminum alloys for example,and the possibility of separation of various factors is analyzed.The results obtained are indicative of how much promise the proposed method offers for the inspection and testing of products made of aluminum alloys.

PI Processbook在离子膜电解工艺中的应用

利用PI Processbook软件开发了离子膜电解管理过程一键巡检系统,介绍了该巡检系统的功能及实施效果。

Application of Six Sigma Theory in Process Reengineering of Food Safety Monitoring Laboratory

Based on the survey of customer satisfaction,the authors found existing problems in inspection process of the food safety monitoring laboratory A( including the whole process from receiving samples to issue of inspection report),and determined solutions using flow chart supplied by sig sigma( 6σ) theory. Through comparing overall effect before and after improvement of the inspection process,it is proved that 6σmanagement theory is a new effective management tool for eliminating errors,simplifying process,and meeting requirements of customers to the maximal extent.

High Speed Regular Expression Matching Engine with Fast Pre-Processing

Regular expression matching is playing an important role in deep inspection. The rapid development of SDN and NFV makes the network more dynamic, bringing serious challenges to traditional deep inspection matching engines. However, state-of-theart matching methods often require a significant amount of pre-processing time and hence are not suitable for this fast updating scenario. In this paper, a novel matching engine called BFA is proposed to achieve high-speed regular expression matching with fast pre-processing. Experiments demonstrate that BFA obtains 5 to 20 times more update abilities compared to existing regular expression matching methods, and scales well on multi-core platforms.

基于Process Designer的白车身数字化工厂数据检查软件开发和应用

为提高规划员检查供应商Process Designer(PD)数据的效率,同时规范供应商的数据设计行为,运用创新思维模式,自主开发了基于PD的白车身数字化工厂数据检查软件。该软件采用.NET环境下的C#语言编程,同时支持数据节点属性和树结构的检查、支持检查规则的可配置功能,增强了软件的可扩展性,软件可以100%检查节点属性和树结构与技术规范的符合性,并提供了良好的报错视图,方便问题的查找和更正。目前该检查软件已经在公司各车型项目上应用,可有效地执行检查工作,极大地提高了数据检查的效率和准确性,一个全新车型项目PD数字化工厂数据总检查时间可从原来的45天缩短到20天左右,是一个降本增效的优秀数字化应用案例。

Inspection-replacement policy of system under predictive maintenance

In general, every system is in one of the three states： normal, abnormal, or failure state. When the system is diagnosed as abnormal state, it needs predictive maintenance, lfthe system fails, an identical new one will replace it. The predictive maintenance cannot make the system ＂as good as new＂. Under these assumptions, the reliability index and the inspection-replacement policy of a system were studied. The explicit expression of the reliability index and the average income rate （i.e., the long-run average income per unit time） are derived by using probability analysis and vector Markov process method. The criterion of feasibility for the optimal inspection-replacement policy under the maximum average income rate is obtained. The numerical example shows the optimal inspection-replacement policy can raise the average income rate when the optimal inspection-replacement policy is feasible.

“三全育人”理念下电类基础课教学过程管理模式探索

融合思想政治教育,加强学生学习状态管理,成为本科教学过程管理的一大核心任务。为解决教师加强教学过程管理与自身精力有限这一矛盾,对教学过程管理模式进行改革,提出动态抽查这种全新的学习检查方式,把普遍性的检查转变为有针对性的动态检查,将思政教育内化到教学,构建全员、全过程、全方位育人体系为过程管理模式实施提供保障。教学实践表明,该模式能在教学各阶段实时提供有效参考,对学习困难生、学习优秀生都具有很强的正向激励作用。

基于图像视觉检测技术的激光标线仪校准装置研究

针对传统激光标线仪靶标测量方法难度大、人工读数困难且效率低的问题,基于图像视觉检测技术,设计了激光标线仪校准装置硬件系统及软件算法。通过数据采集单元、靶标系统单元和多功能升降工作台单元搭建出系统硬件装置。采用图像预处理方法将原始图像激光线与背景分割,提取出基准中心原点并进行系统标定,利用骨架提取算法拟合出激光测量线,计算出计量特性的偏移量,并根据算法设计出交互软件,自动测量和保存数据。最终通过所研制的校准装置和传统校准方法,校准同一激光标线仪进行比对实验,实验结果|E_(n)|≤1,结果判定为满意,验证了校准系统的可行性。

Weld seam recognition algorithm based on HSI space for pipeline ultrasonic flaw inspection

In order to realize automatic weld seam tracking for pipeline ultrasonic flaw inspection, an image processing algorithm based on HSI color space was presented. Since the color tones of weld seam were different from the parent metal, weld seam images were transformed to HSI color space. In the HSl colar space, the weld seam and base metal area can be apparently distinguished. By using this image processing algorithm, the edges and centerline of pipeline weld seam can be correctly extracted. An industrial application system was developed based on the image processing algorithm, and the image processing time is less than 70 ms and the accuracy of weld seam recognition is better than 2mm.

基于机器视觉的飞机故障检查系统

针对当前飞机维修检查工作以人工目视检查为主、效率低且存在人为因素影响的情况,设计一套基于图像识别与机器深度学习的飞机部件表面无损检测系统。收集并整理了某航空公司一线飞机维修员拍摄的飞机机身及发动机部件图片,对图片集进行预处理,包括通道提取、Sobel滤波处理及二值化;最后用Blob分析对处理后的图像进行特征提取与系统分析。系统运行速度快、准确率高且可连续自动识别图像。利用机器视觉技术对飞机部件表面进行无损检测不仅可以提高生产效率,同时可以去除人为因素对航空器飞行安全的影响,使得飞机的飞行安全得到进一步提升。实践证明,该系统性能稳定可靠,具有极高的推广应用价值。

HFW焊管管端射线探伤底片异常典型案例分析

介绍了HFW焊管管端射线检测的常见典型缺陷,分析X射线探伤缺陷的判定,不能仅依靠底片本身是否存在阴影、黑线等直接进行判定,须结合HFW焊管的生产工艺特点,结合钢管内、外表面状态判断是否存在符合产品标准但影响X射线底片的缺欠,如存在则需先做修磨处理后再做X射线探伤检测,以免影响探伤结果的评定。

基于计算机视觉的锂电池连接片焊接检测系统

为了满足锂电池生产企业对锂电池连接片的焊接质量进行自动化检测的需求,设计了一种基于计算机视觉的锂电池连接片焊接质量检测系统.针对正、负电极材料的光学特性和检测精度要求,设计了两套光学系统分别实现锂电池正、负电极的成像,提出了多重自适应模板匹配算法提取正、负电极焊缝区域,采用自适应阈值分割法对焊缝区域实现灰度化操作,使用灰度形态学运算弱化灰度图的噪点突出焊盘特征点,利用轮廓提取算法实现焊盘特征点的提取,依据特征点数量实现极耳裁切缺陷的检测,将U^(2)-Net语义分割模型引入焊接质量检测任务,采集正、负电极焊缝和烧穿、虚焊、焊接氧化缺陷数据集,利用数据增强技术扩充数据集,解决焊接缺陷的小样本和小目标问题,融合应用U^(2)-Net语义分割模型和轮廓提取算法实现焊缝尺寸测量以及虚焊等缺陷的检测.系统试运行结果表明,缺陷检出率为99.98%,误检率仅为0.06%,满足企业的实际需求,实现了快速、无接触且准确的自动化检测.

Probability Distributions Arising in Connection with the Inspection Paradox for Bernoulli Trials

In renewal theory, the Inspection Paradox refers to the fact that an interarrival period in a renewal process which contains a fixed inspection time tends to be longer than one for the corresponding uninspected process. We focus on the paradox for Bernoulli trials. Probability distributions and moments for the lengths of the interarrival periods are derived for the inspected process, and we compare them to those for the uninspected case.

高职农产品加工与质量检测专业学分银行模式下学分认定与转换细则研究

学分银行是当前高等职业教育中十分重要的管理模式,如何进行学习成果认证及学分转换是学分银行建设中需要解决的重点问题。本研究旨在探讨学分银行模式下学生课外学习成果的认证和转换问题,通过查阅国家专业标准和行业标准、实地走访企业等多种方式进行研究,制定了黑龙江省农产品加工与质量检测专业专科学分认定和转换细则,为学分银行在高职农产品加工与质量检测专业中的应用实践奠定了基础。

锂离子电池生产工艺规范及安全性能检测方法概述

概述了锂离子电池生产工艺规范和安全性能检测方法,包括电芯、电芯模块和电池包的安全检测标准和注意事项。旨在提高锂离子电池产品生产工艺的规范性和安全性,从而提高品质和安全性能。此外,本文还深入解析了车用锂离子电池包的生产规范和安全监测方面的要求,并提供了指导意义,有望促进锂离子电池行业的健康发展。本文将为锂离子电池生产和安全性能提供重要的参考依据,具有较高的实用性和推广价值。

An FPGA-based real-time image processing system

This paper analyzes the current difficulties encountered in on-line inspection systems of strip surface quality, specifically relating to problems with real-time processing of huge amounts of data. To address this need, this paper describes an FPGA-based high-speed image processing module with both hardware and software aspects. Improving these two aspects together will help the system achieve real-time processing of massive image data, and simplifies the architecture of the strip surface quality on-line inspection system.