Computer aided process planning system played a key role for integrating design and manufacturing or assembly systems properly considering available resources and design constraints.To take advantage of the enterprise...Computer aided process planning system played a key role for integrating design and manufacturing or assembly systems properly considering available resources and design constraints.To take advantage of the enterprise resource,the web CAPP framework was established.Case based reasoning and multi agent system were integrated in the system.The multi agent mecha- nism was discussed in the paper.And an instance of case base was introduced.They made the system run independently and contin- uously in the network environment of process planning problems.展开更多
Process planning for large complicated stampings is more complicated, illegible and multiform than that for common stampings. In this paper, an intelligent master model of computer aided process planning (CAPP) for ...Process planning for large complicated stampings is more complicated, illegible and multiform than that for common stampings. In this paper, an intelligent master model of computer aided process planning (CAPP) for large complicated stampings has been developed based on knowledge based engineering (KBE) and feature technology. This innovative model consists of knowledge base (KB), process control structure (PCS), process information model (PIM), multidisciplinary design optimization (MDO), model link environment (MLE) and simulation engine (SE), to realize process planning, optimization, simulation and management integrated to complete intelligent CAPP system. In this model, KBE provides knowledge base, open architecture and knowledge reuse ability to deal with the multi-domain and multi-expression of process knowledge, and forms an integrated environment. With PIM, all the knowledge consisting of objects, constraints, cxtmricncc and decision-makings is carried by object-oriented method dynamically for knowledge-reasoning. PCS makes dynamical knowledge modified and updated timely and accordingly. MLE provides scv. cral methods to make CAPP sysmm associated and integrated. SE provides a programmable mechanism to interpret simulation course and result. Meanwhile, collaborative optimization, one method of MDO, is imported to deal with the optimization distributed for multiple purposes. All these make CAPP sysmm integrated and open to other systems, such as dic design and manufacturing system.展开更多
A multi agent computer aided assembly process planning system (MCAAPP) for ship hull is presented. The system includes system framework, global facilitator, the macro agent structure, agent communication language, ag...A multi agent computer aided assembly process planning system (MCAAPP) for ship hull is presented. The system includes system framework, global facilitator, the macro agent structure, agent communication language, agent oriented programming language, knowledge representation and reasoning strategy. The system can produce the technological file and technological quota, which can satisfy the production needs of factory.展开更多
This paper presents a software developed for the computer aided die forging process planning expert system, an expert knowledge base built in an appropriate knowledge representation form in accordance with special fe...This paper presents a software developed for the computer aided die forging process planning expert system, an expert knowledge base built in an appropriate knowledge representation form in accordance with special features of die forging technology, an inference engine combining procedural reasoning with backward reasoning by means of a blackboard to satisfy the multi level and multi goal requirements for the system, and maintenance of the system in the way of semi automatic knowledge acquisition.展开更多
Process planning and scheduling are two major plann in g and control activities that consume significant part of the lead-time, theref ore all attempts are being made to reduce lead-time by automating them. Compute r ...Process planning and scheduling are two major plann in g and control activities that consume significant part of the lead-time, theref ore all attempts are being made to reduce lead-time by automating them. Compute r Aided Process Planning (CAPP) is a step in this direction. Most of the existin g CAPP systems do not consider scheduling while generating a process plan. Sched uling is done separately after the process plan has been generated and therefore , it is possible that a process plan so generated is either not optimal or feasi ble from scheduling point of view. As process plans are generated without consid eration of job shop status, many problems arise within the manufacturing environ ment. Investigations have shown that 20%~30% of all process plans generated are not valid and have to be altered or suffer production delays when production sta rts. There is thus a major need for integration of scheduling with computer aide d process planning for generating more realistic process plans. In doing so, eff iciency of the manufacturing system as a whole is expected to improve. Decision support system performs many functions such as selection of machine too ls, cutting tools, sequencing of operations, determination of optimum cutting pa rameters and checking availability of machine tool before allocating any operati on to a machine tool. The process of transforming component data, process capabi lity and decision rules into computer readable format is still a major obstacle. This paper proposes architecture of a system, which integrates computer aided p rocess-planning system with scheduling using decision support system. A decisio n support system can be defined as " an interactive system that provides the use rs with easy access to decision models in order to support semi-structured or u nstructured decision making tasks".展开更多
The procedure during complex system plan design of welding position-locating machine is studied in this paper. The main difficulties in designing welding position-locating machine utilizing computer are discussed as w...The procedure during complex system plan design of welding position-locating machine is studied in this paper. The main difficulties in designing welding position-locating machine utilizing computer are discussed as well. A method of case-based intelligent CAD system for welding position-locating machine ( WMICAD) is put forward through wide research on design methodology. Object-oriented programming method is also applied to Ms system. The basic idea and realizing method are described.展开更多
This paper introduces a dynamic facilitating mechan is m for the integration of process planning and scheduling in a batch-manufacturi ng environment. This integration is essential for the optimum use of production re...This paper introduces a dynamic facilitating mechan is m for the integration of process planning and scheduling in a batch-manufacturi ng environment. This integration is essential for the optimum use of production resources and generation of realistic process plans that can be readily executed with little or no modification. In this paper, integration is modeled in two le vels, viz., process planning and scheduling, which are linked by an intelligent facilitator. The process planning module employs an optimization approach in whi ch the entire plan solution space is first generated and a search algorithm is t hen used to find the optimal plan. Based on the result of scheduling module an u nsatisfactory performance parameter is fed back to the facilitator, which then i dentifies a particular job and issues a change to its process plan solution spac e to obtain a satisfactory schedule.展开更多
Machining process data is the core of computer aided process planning application systems.It is also provides essen- tial content for product life cycle engineering.The character of CAPP that supports product LCE and ...Machining process data is the core of computer aided process planning application systems.It is also provides essen- tial content for product life cycle engineering.The character of CAPP that supports product LCE and virtual manufacturing is an- alyzed.The structure and content of machining process data concerning green manufacturing is also examined.A logic model of Machining Process Data has been built based on an object oriented approach,using UML technology and a physical model of machin- ing process data that utilizes XML technology.To realize the integration of design and process,an approach based on graph-based volume decomposition was apposed.Instead,to solve the problem of generation in the machining process,case-based reasoning and rule-based reasoning have been applied synthetically.Finally,the integration framework and interface that deal with the CAPP integration with CAD,CAM,PDM,and ERP are discussed.展开更多
THCAPP is a computer aided process planning system for non-rotational parts which runs in a CIMS (computer integrated manufacturing system ) environment at Tsinghua University. Its architecture is described in this pa...THCAPP is a computer aided process planning system for non-rotational parts which runs in a CIMS (computer integrated manufacturing system ) environment at Tsinghua University. Its architecture is described in this paper. Then its main functions and key techniques, including part modeling, generative process planning and integration with CAD (computer aided design) and CAM (computer aided manufacturing) ale discussed in detail.展开更多
Against the realistic background of excess production capacity, product structure imbalance, and high material and energy consumption in steel enterprises, the implementation of operation optimization for the steel ma...Against the realistic background of excess production capacity, product structure imbalance, and high material and energy consumption in steel enterprises, the implementation of operation optimization for the steel manufacturing process is essential to reduce the production cost, increase the production or energy efficiency, and improve production management. In this study, the operation optimization problem of the steel manufacturing process, which needed to go through a complex production organization from customers' orders to workshop production, was analyzed. The existing research on the operation optimization techniques, including process simulation, production planning, production scheduling, interface scheduling, and scheduling of auxiliary equipment, was reviewed. The literature review reveals that, although considerable research has been conducted to optimize the operation of steel production, these techniques are usually independent and unsystematic.Therefore, the future work related to operation optimization of the steel manufacturing process based on the integration of multi technologies and the intersection of multi disciplines were summarized.展开更多
Design and manufacture organizations currently suffer from a number of problems that aignificantly affect their productivity.Despite their fragmented efforts to automate portioas of operations,they still suffer from &...Design and manufacture organizations currently suffer from a number of problems that aignificantly affect their productivity.Despite their fragmented efforts to automate portioas of operations,they still suffer from 'islands' of designing and manufacturing automation,long lead time for semi-custom proposals and engineering work, lengthy cycles of product development and introduction into the market,and low morale due to boring,repetitive engineering and industrial design activities.Thereby,the integration of design and manufacturing poses to the CAD/CAM researchere a series of challenges.The paper introduces a methodology that allows for the integration of product design with manufacturing process planning and the application of a new software technology known as 'Object-Oriented Intelligent Programming' .The task is achieved through an object-oriented intelligent CAD/CAM environment where a design model from the CAD system can be analysed, and manufacturing process plans with specifications of machining can be automatically determined.The manufacturing information of a part is extracted from the 3D geometric model and the 2D engineering drawing,thus,both geometric and non-geometric attributes of a part can be obtained.展开更多
为了实现机器人焊接的免示教路径规划,结合深度学习与点云处理技术,开发了一种高效、稳定的焊缝智能识别算法.首先,采用ETH(Eye-to-hand)构型的工业级3D相机获取焊件周围的二维图像和3D点云模型,利用预先训练的YOLOv8目标检测模型识别...为了实现机器人焊接的免示教路径规划,结合深度学习与点云处理技术,开发了一种高效、稳定的焊缝智能识别算法.首先,采用ETH(Eye-to-hand)构型的工业级3D相机获取焊件周围的二维图像和3D点云模型,利用预先训练的YOLOv8目标检测模型识别焊件所在的ROI区域(region of interest,ROI),模型识别精度为99.5%,从而实现快速剔除背景点云,并基于RANSAC平面拟合、欧式聚类等点云处理算法,对ROI区域的三维点云进行焊缝空间位置的精细识别;最后根据手眼标定结果转化为机器人用户坐标系下的焊接轨迹.结果表明,文中所开发的算法可实现随机摆放的焊缝自动识别和焊接机器人路径规划,生成的轨迹与人工示教轨迹效果相当,偏差在0.5 mm以内.展开更多
Computer aided process planning (CAPP) aims at improving efficiency, quality, and productivity in a manufacturing concern through reducing lead times and costs by utilizing better manufacturing practices thus improvin...Computer aided process planning (CAPP) aims at improving efficiency, quality, and productivity in a manufacturing concern through reducing lead times and costs by utilizing better manufacturing practices thus improving competitiveness in the market. CAPP attempts to capture the thoughts and methods of the experienced process planner. Variant systems are understandable, generative systems can plan new parts. Expert systems increase flexibility, fuzzy logic captures vague knowledge while neural networks learn. The combination of fuzzy, neural and expert system technologies is necessary to capture and utilize the process planning logic. A system that maintains the dependability and clarity of variant systems, is capable of planning new parts, and improves itself through learning is needed by industry.展开更多
文摘Computer aided process planning system played a key role for integrating design and manufacturing or assembly systems properly considering available resources and design constraints.To take advantage of the enterprise resource,the web CAPP framework was established.Case based reasoning and multi agent system were integrated in the system.The multi agent mecha- nism was discussed in the paper.And an instance of case base was introduced.They made the system run independently and contin- uously in the network environment of process planning problems.
文摘Process planning for large complicated stampings is more complicated, illegible and multiform than that for common stampings. In this paper, an intelligent master model of computer aided process planning (CAPP) for large complicated stampings has been developed based on knowledge based engineering (KBE) and feature technology. This innovative model consists of knowledge base (KB), process control structure (PCS), process information model (PIM), multidisciplinary design optimization (MDO), model link environment (MLE) and simulation engine (SE), to realize process planning, optimization, simulation and management integrated to complete intelligent CAPP system. In this model, KBE provides knowledge base, open architecture and knowledge reuse ability to deal with the multi-domain and multi-expression of process knowledge, and forms an integrated environment. With PIM, all the knowledge consisting of objects, constraints, cxtmricncc and decision-makings is carried by object-oriented method dynamically for knowledge-reasoning. PCS makes dynamical knowledge modified and updated timely and accordingly. MLE provides scv. cral methods to make CAPP sysmm associated and integrated. SE provides a programmable mechanism to interpret simulation course and result. Meanwhile, collaborative optimization, one method of MDO, is imported to deal with the optimization distributed for multiple purposes. All these make CAPP sysmm integrated and open to other systems, such as dic design and manufacturing system.
文摘A multi agent computer aided assembly process planning system (MCAAPP) for ship hull is presented. The system includes system framework, global facilitator, the macro agent structure, agent communication language, agent oriented programming language, knowledge representation and reasoning strategy. The system can produce the technological file and technological quota, which can satisfy the production needs of factory.
文摘This paper presents a software developed for the computer aided die forging process planning expert system, an expert knowledge base built in an appropriate knowledge representation form in accordance with special features of die forging technology, an inference engine combining procedural reasoning with backward reasoning by means of a blackboard to satisfy the multi level and multi goal requirements for the system, and maintenance of the system in the way of semi automatic knowledge acquisition.
文摘Process planning and scheduling are two major plann in g and control activities that consume significant part of the lead-time, theref ore all attempts are being made to reduce lead-time by automating them. Compute r Aided Process Planning (CAPP) is a step in this direction. Most of the existin g CAPP systems do not consider scheduling while generating a process plan. Sched uling is done separately after the process plan has been generated and therefore , it is possible that a process plan so generated is either not optimal or feasi ble from scheduling point of view. As process plans are generated without consid eration of job shop status, many problems arise within the manufacturing environ ment. Investigations have shown that 20%~30% of all process plans generated are not valid and have to be altered or suffer production delays when production sta rts. There is thus a major need for integration of scheduling with computer aide d process planning for generating more realistic process plans. In doing so, eff iciency of the manufacturing system as a whole is expected to improve. Decision support system performs many functions such as selection of machine too ls, cutting tools, sequencing of operations, determination of optimum cutting pa rameters and checking availability of machine tool before allocating any operati on to a machine tool. The process of transforming component data, process capabi lity and decision rules into computer readable format is still a major obstacle. This paper proposes architecture of a system, which integrates computer aided p rocess-planning system with scheduling using decision support system. A decisio n support system can be defined as " an interactive system that provides the use rs with easy access to decision models in order to support semi-structured or u nstructured decision making tasks".
文摘The procedure during complex system plan design of welding position-locating machine is studied in this paper. The main difficulties in designing welding position-locating machine utilizing computer are discussed as well. A method of case-based intelligent CAD system for welding position-locating machine ( WMICAD) is put forward through wide research on design methodology. Object-oriented programming method is also applied to Ms system. The basic idea and realizing method are described.
文摘This paper introduces a dynamic facilitating mechan is m for the integration of process planning and scheduling in a batch-manufacturi ng environment. This integration is essential for the optimum use of production resources and generation of realistic process plans that can be readily executed with little or no modification. In this paper, integration is modeled in two le vels, viz., process planning and scheduling, which are linked by an intelligent facilitator. The process planning module employs an optimization approach in whi ch the entire plan solution space is first generated and a search algorithm is t hen used to find the optimal plan. Based on the result of scheduling module an u nsatisfactory performance parameter is fed back to the facilitator, which then i dentifies a particular job and issues a change to its process plan solution spac e to obtain a satisfactory schedule.
文摘Machining process data is the core of computer aided process planning application systems.It is also provides essen- tial content for product life cycle engineering.The character of CAPP that supports product LCE and virtual manufacturing is an- alyzed.The structure and content of machining process data concerning green manufacturing is also examined.A logic model of Machining Process Data has been built based on an object oriented approach,using UML technology and a physical model of machin- ing process data that utilizes XML technology.To realize the integration of design and process,an approach based on graph-based volume decomposition was apposed.Instead,to solve the problem of generation in the machining process,case-based reasoning and rule-based reasoning have been applied synthetically.Finally,the integration framework and interface that deal with the CAPP integration with CAD,CAM,PDM,and ERP are discussed.
文摘THCAPP is a computer aided process planning system for non-rotational parts which runs in a CIMS (computer integrated manufacturing system ) environment at Tsinghua University. Its architecture is described in this paper. Then its main functions and key techniques, including part modeling, generative process planning and integration with CAD (computer aided design) and CAM (computer aided manufacturing) ale discussed in detail.
基金financially supported by the National Natural Science Foundation of China (No.51734004)the National Key Research and Development Program of China (No.2017YFB0304005)the National Natural Science Foundation of China (No.51474044)。
文摘Against the realistic background of excess production capacity, product structure imbalance, and high material and energy consumption in steel enterprises, the implementation of operation optimization for the steel manufacturing process is essential to reduce the production cost, increase the production or energy efficiency, and improve production management. In this study, the operation optimization problem of the steel manufacturing process, which needed to go through a complex production organization from customers' orders to workshop production, was analyzed. The existing research on the operation optimization techniques, including process simulation, production planning, production scheduling, interface scheduling, and scheduling of auxiliary equipment, was reviewed. The literature review reveals that, although considerable research has been conducted to optimize the operation of steel production, these techniques are usually independent and unsystematic.Therefore, the future work related to operation optimization of the steel manufacturing process based on the integration of multi technologies and the intersection of multi disciplines were summarized.
文摘Design and manufacture organizations currently suffer from a number of problems that aignificantly affect their productivity.Despite their fragmented efforts to automate portioas of operations,they still suffer from 'islands' of designing and manufacturing automation,long lead time for semi-custom proposals and engineering work, lengthy cycles of product development and introduction into the market,and low morale due to boring,repetitive engineering and industrial design activities.Thereby,the integration of design and manufacturing poses to the CAD/CAM researchere a series of challenges.The paper introduces a methodology that allows for the integration of product design with manufacturing process planning and the application of a new software technology known as 'Object-Oriented Intelligent Programming' .The task is achieved through an object-oriented intelligent CAD/CAM environment where a design model from the CAD system can be analysed, and manufacturing process plans with specifications of machining can be automatically determined.The manufacturing information of a part is extracted from the 3D geometric model and the 2D engineering drawing,thus,both geometric and non-geometric attributes of a part can be obtained.
文摘为了实现机器人焊接的免示教路径规划,结合深度学习与点云处理技术,开发了一种高效、稳定的焊缝智能识别算法.首先,采用ETH(Eye-to-hand)构型的工业级3D相机获取焊件周围的二维图像和3D点云模型,利用预先训练的YOLOv8目标检测模型识别焊件所在的ROI区域(region of interest,ROI),模型识别精度为99.5%,从而实现快速剔除背景点云,并基于RANSAC平面拟合、欧式聚类等点云处理算法,对ROI区域的三维点云进行焊缝空间位置的精细识别;最后根据手眼标定结果转化为机器人用户坐标系下的焊接轨迹.结果表明,文中所开发的算法可实现随机摆放的焊缝自动识别和焊接机器人路径规划,生成的轨迹与人工示教轨迹效果相当,偏差在0.5 mm以内.
文摘Computer aided process planning (CAPP) aims at improving efficiency, quality, and productivity in a manufacturing concern through reducing lead times and costs by utilizing better manufacturing practices thus improving competitiveness in the market. CAPP attempts to capture the thoughts and methods of the experienced process planner. Variant systems are understandable, generative systems can plan new parts. Expert systems increase flexibility, fuzzy logic captures vague knowledge while neural networks learn. The combination of fuzzy, neural and expert system technologies is necessary to capture and utilize the process planning logic. A system that maintains the dependability and clarity of variant systems, is capable of planning new parts, and improves itself through learning is needed by industry.