Data-driven short circuit resistance estimation in battery safety issues

Developing precise and fast methods for short circuit detection is crucial for preventing or mitigating the risk of safety issues of lithium-ion batteries(LIBs).In this paper,we developed a Convolutional Neural Networks(CNN)based model that can quickly and precisely predict the short circuit resistance of LIB cells during various working conditions.Cycling tests of cells with an external short circuit(ESC)are produced to obtain the database and generate the training/testing samples.The samples are sequences of voltage,current,charging capacity,charging energy,total charging capacity,total charging energy with a length of 120 s and frequency of 1 Hz,and their corresponding short circuit resistances.A big database with~6×10^(5)samples are generated,covering various short circuit resistances(47~470Ω),current loading modes(Constant current-constant voltage(CC-CV)and drive cycle),and electrochemical states(cycle numbers from 1 to 300).Results show that the average relative absolute error of five random sample splits is 6.75%±2.8%.Further parametric analysis indicates the accuracy estimation benefits from the appropriate model setups:the optimized input sequence length(~120 s),feature selection(at least one total capacity-related variable),and rational model design,using multiple layers with different kernel sizes.This work highlights the capabilities of machine learning algorithms and data-driven methodologies in real-time safety risk prediction for batteries.

A Fault Feature Extraction Model in Synchronous Generator under Stator Inter-Turn Short Circuit Based on ACMD and DEO3S

This paper proposed a new diagnosis model for the stator inter-turn short circuit fault in synchronous generators.Different from the past methods focused on the current or voltage signals to diagnose the electrical fault,the sta-tor vibration signal analysis based on ACMD(adaptive chirp mode decomposition)and DEO3S(demodulation energy operator of symmetrical differencing)was adopted to extract the fault feature.Firstly,FT(Fourier trans-form)is applied to the vibration signal to obtain the instantaneous frequency,and PE(permutation entropy)is calculated to select the proper weighting coefficients.Then,the signal is decomposed by ACMD,with the instan-taneous frequency and weighting coefficient acquired in the former step to obtain the optimal mode.Finally,DEO3S is operated to get the envelope spectrum which is able to strengthen the characteristic frequencies of the stator inter-turn short circuit fault.The study on the simulating signal and the real experiment data indicates the effectiveness of the proposed method for the stator inter-turn short circuit fault in synchronous generators.In addition,the comparison with other methods shows the superiority of the proposed model.

Low switching loss and increased short-circuit capability split-gate SiC trench MOSFET with p-type pillar

A split-gate SiC trench gate MOSFET with stepped thick oxide, source-connected split-gate(SG), and p-type pillar(ppillar) surrounded thick oxide shielding region(GSDP-TMOS) is investigated by Silvaco TCAD simulations. The sourceconnected SG region and p-pillar shielding region are introduced to form an effective two-level shielding, which reduces the specific gate–drain charge(Q_(gd,sp)) and the saturation current, thus reducing the switching loss and increasing the short-circuit capability. The thick oxide that surrounds a p-pillar shielding region efficiently protects gate oxide from being damaged by peaked electric field, thereby increasing the breakdown voltage(BV). Additionally, because of the high concentration in the n-type drift region, the electrons diffuse rapidly and the specific on-resistance(Ron,sp) becomes smaller.In the end, comparing with the bottom p~+ shielded trench MOSFET(GP-TMOS), the Baliga figure of merit(BFOM,BV~2/R_(on,sp)) is increased by 169.6%, and the high-frequency figure of merit(HF-FOM, R_(on,sp) × Q_(gd,sp)) is improved by310%, respectively.

The Transformer Short-Circuit Test and the High Power Laboratory in China-the Past,Present,and Future

We review the short-circuit testing of distribution and power transformers, and include a list of 110-220kV power transformers tested up to February 2002.

Extreme Learning Machine-Based Thermal Model for Lithium-Ion Batteries of Electric Vehicles under External Short Circuit

External short circuit(ESC)of lithium-ion batteries is one of the common and severe electrical failures in electric vehicles.In this study,a novel thermal modelis developed to capture the temperature behavior of batteries under ESC conditions.Experiments were systematically performed under different battery initial state of charge and ambient temperatures.Based on the experimental results,we employed an extreme learming machine(ELM)-based thermal(ELMT)model to depict battery temperature behavior under ESC,where a lumped-state thermal model was used to replace the activation function of conventional ELMs.To demonstrate the effectiveness of the proposed model,wecompared the ELMT model with a multi-lumped-state thermal(MLT)model parameterized by thegenetic algorithm using the experimental data from various sets of battery cells.It is shown that the ELMT model can achieve higher computa-tional efficiency than the MLT model and better fitting and prediction accuracy,where the average root mean squared error(RMSE)of the fitting is 0.65℃ for the ELMT model and 3.95℃ for the MLT model,and the RMES of the prediction under new data set is 3.97℃ for the ELMT model and 6.11℃ for the MLT model.

Effects of current waveform parameters during droplet transfer on spatter in high speed waveform controlled Short-circuiting GMAW

Aim at improving the stability of the Short-circuiting Gas Metal Arc Welding （GMAW-S） process for the enhanced speed usage, effects of current waveform parameters during short-term on the welding stability have been investigated by experimental method. The welding power source used for the research is an inverter with a special current waveform control. It is shown that the spatter decreases at first then increases with each increase of the low current period, current increase rate and the maximum current limit. The test results are provided for welding of 1 mm and 3 mm mild steel at speed of 1.2 m/min. The stable GMA W-S process under high speed welding condition has been achieved by optimizing the parameters.

Internal short circuit evaluation and corresponding failure mode analysis for lithium-ion batteries

Internal short circuit(ISC)is the major failure problem for the safe application of lithium-ion batteries,especially for the batteries with high energy density.However,how to quantify the hazard aroused by the ISC,and what kinds of ISC will lead to thermal runaway are still unclear.This paper investigates the thermal-electrical coupled behaviors of ISC,using batteries with Li(Ni_(1/3)CO_(1/3)Mn_(1/3))O_(2) cathode and composite separator.The electrochemical impedance spectroscopy of customized battery that has no LiPF6 salt is utilized to standardize the resistance of ISC.Furthermore,this paper compares the thermal-electrical coupled behaviors of the above four types of ISC at different states-of-charge.There is an area expansion phenomenon for the aluminum-anode type of ISC.The expansion effect of the failure area directly links to the melting and collapse of separator,and plays an important role in further evolution of thermal runaway.This work provides guidance to the development of the ISC models,detection algorithms,and correlated countermeasures.

Study on chaos in short circuit gas metal arc welding process

Based on the chaos theory, an idea is put forward to analyze the short circuit Gas Metal Arc Welding （ GMAW-S） process. The theory of phase space reconstruction and related algorithms such as mutual information and so on, are applied to analyze the chaos of the GMAW-S process. The largest Lyapunov exponents of some current time series are calculated, and the results indicate that chaos exists in the GMAW-S process. The research of the chaos in the GMAW-S process can be help to get new knowledge of the process.

A fault warning for inter-turn short circuit of excitation winding of synchronous generator based on GRU-CNN

Synchronous generators are important components of power systems and are necessary to maintain its normal and stable operation.To perform the fault diagnosis of mild inter-turn short circuit in the excitation winding of a synchronous generator,a gate recurrent unit-convolutional neural network(GRU-CNN)model whose structural parameters were determined by improved particle swarm optimization(IPSO)is proposed.The outputs of the model are the excitation current and reactive power.The total offset distance,which is the fusion of the offset distance of the excitation current and offset distance of the reactive power,was selected as the fault judgment criterion.The fusion weights of the excitation current and reactive power were determined using the anti-entropy weighting method.The fault-warning threshold and fault-warning ratio were set according to the normal total offset distance,and the fault warning time was set according to the actual situation.The fault-warning time and fault-warning ratio were used to avoid misdiagnosis.The proposed method was verified experimentally.

Influence of optical interference and carrier lifetime on the short circuit current density of organic bulk heterojunction solar cells

Based on simple analytical equations, short circuit current density （Jsc） of the organic bulk heterojunction solar cells has been calculated. It is found that the optical interference effect plays a very important role in the determination of Jsc; and obvious oscillatory behaviour of Jsc was observed as a function of thickness. At the same time, the influence of the carrier lifetime on Jsc also cannot be neglected. When the carrier lifetime is relatively short, Jsc only increases at the initial stage and then decreases rapidly with the increase of active layer thickness. However, for a relatively long carrier lifetime, the exciton dissociation probability must be considered, and Jsc behaves wave-like with the increase of active layer thickness. The validity of this model is confirmed by the experimental results.

DETECTION AND ANALYSIS OF WELD POOL SHAPE FOR CO_2 SHORT CIRCUITING ARC WELDING

A general industrial CCD( ICCD) camera is redesigned to detect the weld pool without arc at the period of short circuiting, so that the interference of arc and spatter during CO2 short circuiting arc welding is eliminated. Through the analysis of weld pool image, both size parameters (such as weld pool area A, weld pool length L1, L2 and weld pool breadth b) and contour parameters (b, which describe the curves of weld pool boundany) ,which could indicate the shape features of weld pool, had been defined to express weld pool information quantitatively. The investigation of the relationships between weld pool shape parameters and welding process parameters may be beneficial to the quality control of CO2 welding.

Investigation on microprocessor based waveform control of short circuit transfer CO_2 welding

A new kind of simple and flexible CO2 welding system was developed to carry out waveform control. The system consisted of IGBT inverter, PWM circuit and microprocessor unit （ MPU） , in which the output current of constant current （CC） power supply could be changed according to transient physical state, and the variable down slope rate control could be used to ensure a stable welding process. The welding experiment results proved the effectiveness of this control approach.

Determining the feature values of parameters indicating the critical states of molten metal bridge in short circuit transfer

Short circuit transfer involves bridging between the consumable electrode and the weld pool, associated with variations of electrical parameters which characterize the change of molten metal bridge state and are very important for the control of .spatter. In this paper, electrical process parameters and short circuit transfer images were simultaneously recorded with a LabView-based synchronous sensing and visualizing system. The arc^bridge resistance and derivatives of welding current, arc voltage and arc resistance at various instants were calculated by means of offline analysis of the welding current, arc voltage and droplet images. Parameters and their feature values indicating the onset of short circuit and the oncoming necking-down of molten metal bridge were determined. Using the calculated feature values, bridge-state-feedback control for .short circuit transfer was realized with a spatter rate less than 0. 25%.

A New Method of Early Short Circuit Detection

To reduce the pressure on contacts and circuit breaker and realize the zone selective interlocking (ZSI) function above the instantaneous protection threshold (e.g., >10In), the short circuit current needs to be early detected. The state-of–art of early short circuit detection (ESCD) method is reviewed. Based on the equivalent model of the short circuit, a new method based on the current and its integration is proposed. The prospective current value can be detected in the early stage of the short circuit. According to the evaluation result, the short circuit current can be early forecasted with the proposed method.

Effect of welding speed and electrode extension on the approximate entropy of welding current in short-circuiting GMAW

Based on the phase space reconstruction of welding current in short-circuiting transfer arc welding under carbon dioxide, the approximate entropy of welding current and its standard deviation have been calculated and analyzed at different welding speeds and different electrode extensions respectively. The experimental and calculated results show that at a certain arc voltage, wire feeding rate and gas flow rate, welding speed and electrode extension have significant effects not only on the approximate entropy of welding current, but also on the stability of welding process. Further analysis proves that when the welding speed and electrode extension are in an appropriate range respectively, the welding current approximate entropy attains maximum and its standard deviation minimum. Just under such circumstances, the welding process is in the most stable state.

Appearance and characteristics of non explosive short circuit transfer using basic electrodes

By means of high-speed photograph and synchronous oscillograph, the appearance and technical features of non-explosive short circuiting transfer using basic electrodes are investigated, and the conditions to form this metal transfer mode are discussed. It is shown that the metal transfer mode has its high frequency of droplet, short period of arc extinguishing and long arc igniting period. This metal transfer mode is expected for basic electrodes for its less spatter and higher deposition efficiency.

Short-circuit process model in underwater welding using rotating arc sensor

In order to detecting and tracking along the weld seam with rotating arc sensor in underwater welding,the highpressure water environment rotating arc welding hardware platform is established and welding experiments using rotating arc sensor is done. Different radius of rotating arc sensor is used. And the corresponding welding current and voltage is obtained,which is compared with the results of rotating arc sensor short-circuit process simulation model under high-pressure water environment established in this article. The results show that under high-pressure water environment,rotating arc radius should be optimized,otherwise the short-circuit-arcing cycle will transit to a short-circuit-arcing-abruption cycle,making the welding quality poor. At last the critical radius between the short-circuit-arcing cycle and short-circuit-arcing-abruption cycle under high-pressure water environment is obtained.

A new simulation model and its application in CO_2 short-circuiting transfer welding

A new simulation model of CO 2 short circuiting transfer welding may be employed to develop a new pattern of welding machine and to predict welding process parameters to obtain the optimum welding technology properties. In this paper, a new simulating model is developed according to the AWP (adapting welding physics process) waveform control method. Good agreement is shown between the predicted and experimentally determined results. The model will make an important promotion in the development of CO 2 arc welding technique.

Study on Short Circuit Current Calculation of Power System with UHVDC and New Energy Source

With the development of power system, the level of short circuit current will increase accordingly. In general, the influence of the HVDC system and the new energy source is not considered in the calculation of the short circuit current. For the power grid that short circuit current level closes to the interrupting capacity of circuit breaker, it’s necessary to fully consider all kinds of influence factors, careful checking, so as to obtain more accurate calculation results of short circuit current. In 2018, two ±800 kV high-power Ultra High Voltage Direct Current (UHVDC) transmission projects will be connected with Shaanxi power grid, accompanied by a lot of concomitant fossil-fuel generating plants as power resource, and also a large number of new energy source, includes wind power generation and photovoltaic power generation. Around one of the UHVDC converter stations, short circuit current may exceed the withstand limit of some certain circuit breakers. In order to get more accurate short circuit current calculation results, three measures are used: 1) contrastive calculation and analysis by algorithm based on schemes and algorithm based on power flow;2) analysis the influence of UHVDC by electromagnetic transient and electromechanical transient hybrid simulation;3) considered a detailed model of Doubly Fed Induction Generator (DFIG) with low voltage ride through characteristics. The calculation results shows that: in the typical operation mode of Shaanxi power grid of 2018, the original calculation results by conventional calculation method are coincident with the results by considering the influence of algorithms, UHVDC and DFIG in large, in which: the results of the algorithm based on power flow are smaller than that of the algorithm based on schemes about 2 - 8 kA;the steady values of the short circuit current provided by UHVDC converterstation (includes rectifiers and smoothing capacitors) are about 0 - 3 kA;the steady values of the short circuit current provided by DFIG are about 0 - 5 kA. The calculation results can provide reference for the selection of the circuit breaker, and it can be verified by fault recording data in the future.

Analysis of Short-circuit Characteristics and Calculation of Steady-state Short-circuit Current for DFIG Wind Turbine

Large-scale doubly-fed induction generator(DFIG)wind turbines are connected to the grid and required to remain grid-connection during faults,the short-circuit current contributed by the generation has become a significant issue.However,the traditional calculation methods aiming at synchronous generators cannot be directly applied to the DFIG wind turbines.A new method is needed to calculate the short-circuit current required by the planning,protection and control of the power grid.The short-circuit transition of DFIG under symmetrical and asymmetric short-circuit conditions are mathematically deduced,and the short-circuit characteristics of DFIG are analyzed.A new method is proposed to calculate the steady-state short-circuit current of DFIG based on the derived expressions.The time-domain simulations are conducted to verify the accuracy of the proposed method.