Interface behavior study of WC92-Co8 coating produced by electrospark deposition

ESD (electrospark deposition) is a promising process to produce hard and wear-resisting coatings on metallic substrates. In this paper microstructure and interfacial characteristics of the WC92-Co8 coated on titanium and carbon steel are presented. A metallurgical bonding between the coating and substrate is obtained. The Ti element was found to distribute in WC92-Co8 at the metal pool, as well as the interface by diffusion. Some new phases were produced in the coating layer due to the chemical reaction during the ESD process. Experimental observation and thermodynamic analysis were utilized to study the mechanism of ESD.

Interface behavior of chalcopyrite during flotation from cyanide tailings

The interface characteristics of cyanide tailings are different from those of the raw ore. In this study, valuable elements could not be thoroughly recovered via the flotation of cyanide tailings from Shandong, China. The interface and floatability of these tailings were investig- ated by phase analysis and flotation tests. The chalcopyrite in the cyanide tailings was fine and had a porous surface. The floatability of 68% chalcopyrite was similar to that of galena in the presence of a collector. A layer of fine galena particles compactly wrapped the chalcopyrite. The chalcopyrite recovery sharply decreased as the nonpolar oil residue in cyanide tailings was extracted using alcohol;however, this removal had no effect on the galena. The remaining chalcopyrite in the flotation tailings was covered with an oxidation layer consisting of O, Fe, S, Pb, Cu, Zn, and Si.

Shear behavior of single-joint bolted sandstone subjected to dryewet cycles:Experimental and analytical approaches

A series of direct shear tests under constant normal loading conditions were carried out on specimens of bolted sandstone single-joint treated with different numbers of dryewet cycles.The experimental results show that the peak shear strength and shear stiffness of bolted sandstone joints were significantly reduced after 12 dryewet cycles.The decrease in the shear strength of rough joints is more significant than that of flat joints.Due to the decrease in the strength of the surrounding rock,the deformation characteristics of the bolts are significantly affected by the number of dryewet cycles performed.With an increase in the number of dryewet cycles,the plastic hinge length of the bolt gradually increases,resulting in an increase in the corresponding shear displacement when the bolt breaks.Compared with the tensileeshear failure mode of the bolts in flat joints,the tensileebending failure mode arises for bolts in rough joints.A shear curve model describing the whole process of bolted rock joints is established based on the deterioration of rock mechanical parameters caused by dry‒wet cycles.The model proposed considers the change in the friction angle of the joint surface with the shear displacement,which is applied to the derivation of the model by introducing the dynamic evolutionary friction angle parameter.The reasonably good agreement between a predicted curve and the corresponding experimental curve indicates that this method can effectively predict the shear strength of a bolted rock joint involving rough joint under dryewet cycling conditions.

Comparison of the interface reaction behaviors of CaO–V_(2)O_(5) and MnO_(2)–V_(2)O_(5) solid-state systems based on the diffusion couple method

The formation mechanism of calcium vanadate and manganese vanadate and the difference between calcium and manganese in the reaction with vanadium are basic issues in the calcification roasting and manganese roasting process with vanadium slag.In this work,CaO–V_(2)O_(5) and MnO_(2)–V_(2)O_(5) diffusion couples were prepared and roasted for different time periods to illustrate and compare the diffusion reaction mechanisms.Then,the changes in the diffusion product and diffusion coefficient were investigated and calculated based on scanning electron microscopy (SEM) with energy dispersive X-ray spectroscopy (EDS) analysis.Results show that with the extension of the roasting time,the diffusion reaction gradually proceeds among the CaO–V_(2)O_(5) and MnO_(2)–V_(2)O_(5) diffusion couples.The regional boundaries of calcium and vanadium are easily identifiable for the CaO–V_(2)O_(5) diffusion couple.Meanwhile,for the MnO_(2)–V_(2)O_(5) diffusion couple,MnO_(2) gradually decomposes to form Mn_(2)O_(3),and vanadium diffuses into the interior of Mn_(2)O_(3).Only a part of vanadium combines with manganese to form the diffusion production layer.CaV_(2)O_(6) and MnV_(2)O_(6) are the interfacial reaction products of the CaO–V_(2)O_(5) and MnO_(2)–V_(2)O_(5) diffusion couples,respectively,whose thicknesses are 39.85 and 32.13μm when roasted for 16 h.After 16 h,both diffusion couples reach the reaction equilibrium due to the limitation of diffusion.The diffusion coefficient of the CaO–V_(2)O_(5) diffusion couple is higher than that of the MnO_(2)–V_(2)O_(5) diffusion couple for the same roasting time,and the diffusion reaction between vanadium and calcium is easier than that between vanadium and manganese.

Interface Mechanical Behavior of Flexible Piles Under Lateral Loads in OWT Systems

This paper investigates the interface mechanical behavior of flexible piles with L_p/D>10 under lateral load and an overturning moment in monotonic loading conditions.To modify the beam-on-Winkler-foundation model of piles in offshore wind farms,the energy-based variational method is used.The soil is treated as a multi-layered elastic continuum with the assumption of three-dimensional displacements,the pile modeled as an Euler-Bernoulli beam.A series of cases using MATLAB programming was conducted to investigate the simplified equations of initial stiffness.The results indicated that the interaction between soil layers and the applied force position should be taken into account in calculating the horizontal soil resistance.Additionally,the distributed moment had a limiting effect on the lateral capacity of a flexible pile.Moreover,to account for the more realistic conditions of OWT systems,field data from the Donghai Bridge offshore wind farm were used.

Interface Behavior of Copper and Steel by Plasma-MIG Hybrid Arc Welding

Plasma-MIG hybrid arc welding is a hybrid heating source welding method which is composed of plasma arc and MIG arc. During Plasma-MIG hybrid arc welding process, the interface behavior of copper and steel dissimilar alloy is investigated. The results show that electromagnetic stirring effect decreases and the heat input increases with the increase of outer plasma current in the hybrid arc welding process. The interface diffusion and interface thickness is controlled by the tradeoff of electromagnetic stirring effect degradation and heat input increase. The interface diffusion and interface thickness are controlled by decreasing the electromagnetic stirring force and increasing the heat input with the increase of plasma current in Cu/Fe plasma-MIG hybrid arc welding process.

Insightful understanding of three-phase interface behaviors in 1T-2H MoS_(2)/CFP electrode for hydrogen evolution improvement

Hydrogen evolution reaction(HER)catalytic electrodes under actual working conditions show interesting mass transfer behaviors at solid(electrode)/liquid(electrolyte)/gas(hydrogen)three-phase interfaces.These behaviors are essential for forming a continuous and effective physical contact region between the electrolyte and the electrode and require further detailed understanding.Here,a case study on 1 T-2 H phase molybdenum disulfide(Mo S_(2))/carbon fiber paper(CFP)catalytic electrodes is performed.Rapid gas-liquid mass transfer at the interface for enhancing the working area stability and capillarity for increasing the electrode working area is found.The real scenario,wherein the energy utilization efficiency of the as-prepared non-noble metal catalytic electrode exceeds that of the noble metal catalytic electrode,is disclosed.Specifically,a fluid dynamics model is developed to investigate the behavior mechanism of hydrogen bubbles from generation to desorption on the catalytic electrode surface with different hydrophilic and hydrophobic properties.These new insights and theoretical evidence on the non-negligible three-phase interface behaviors will identify opportunities and motivate future research in high-efficiency,stability,and low-cost HER catalytic electrode development.

Experimental study on the shear behavior of the interface between cushion materials and the concrete raft

Cushion is a layer of granular materials between the raft and the ground. The shear behavior of the interface between the cushion and the raft may influence the seismic performance of the superstructure. In order to quantify such influences, horizontal shear tests on the interfaces between different cushion materials and concrete raft under monotonic and cyclic loading were carried out. The vertical pressure P_v, material type and cushion thickness h_c were taken as variables. Conclusions include： 1） under monotonic loading, P_v is the most significant factor; the shear resistance P_（hmax） increases as P_v increases, but the normalized factor of resistance μ_n has an opposite tendency; 2） for the materials used in this study, μ_n varies from 0.40 to 0.70, the interface friction angle δ_s varies from 20° to 35°, while u_（max） varies from 3 mm to 15 mm; 3） under cyclic loading, the interface behavior can be abstracted as a ＂three-segment＂ back-bone curve, the main parameters include μ_n, the displacement u_1 and stiffness K_1 of the elastic stage, the displacement u_2 and stiffness K_2 of the plastic stage; 4） by observation and statistical analysis, the significance of different factors, together with values of K_1, K_2 and μ_n have been obtained.

The Numerical Analysis of Strain Behavior at Solder Joint and Interface of Flip Chip Package

The flip chip package is a kind of advanced electri ca l packages. Due to the requirement of miniaturization, lower weight, higher dens ity and higher performance in the advanced electric package, it is expected that flip chip package will soon be a mainstream technology. The silicon chip is dir ectly connected to printing circuit substrate by SnPb solder joints. Also, the u nderfill, a composite of polymer and silica particles, is filled in the gap betw een the chip and substrate around the solder joints to improve the reliabili ty of solder joints. When flip chip package specimen is tested with thermal cycl ing, the cyclic stress/strain response that exists at the underfill interfaces and solder joints may result in interfacial crack initiation and propagation. Therefore, the chip cracking and the interfacial delamination between underfill and chip corner have been investigated in many studies. Also, most researches h ave focused on the effect of fatigue and creep properties of solder joint induce d by the plastic strain alternation and accumulation. The nuderfill must have lo w viscosity in the liquid state and good adhesion to the interface after solidif ying. Also, the mechanical behavior of such epoxy material has much dependen ce on temperature in its glass transition temperature range that is usually cove red by the temperature range of thermal cycling test. Therefore, the materia l behavior of underfill exists a significant non-linearity and the assumption o f linear elastic can lack for accuracy in numerical analysis. Through numerical analysis, this study had some comparisons about the effect of linear and non -linear properties of underfill on strain behaviors around the interface of fli p chip assembly. Especially, the deformation tendency inside solder bumps could be predicted. Also, it is worthily mentioned that we have pointed out which comp onent of plastic strain, thus, either normal or shear, has dominant influence to the fatigue and creep of solder bump, which have not brought up before. About the numerical analysis to the thermal plastic strain occurs in flip chip i nterconnection during thermal cycling test, a commercial finite element software , namely, ANSYS, was employed to simulate the thermal cycling test obeyed by MIL-STD-883C. The temperatures of thermal cycling ranged from -55 ℃ to 125 ℃ with ramp rate of 36 ℃/min and a dwell time of 25 min at peak temperature. T he schematic drawing of diagonal cross-section of flip chip package composed of FR-4 substrate, silicon chip, underfill and solder bump was shown as Fig.1. Th e numerical model was two-dimensional (2-D) with plane strain assumption and o nly one half of the cross-section was modeled due to geometry symmetry. The dim ensions and boundary conditions of numerical model were shown in Fig.2. The symm etric boundary conditions were applied along the left edge of the model, and the left bottom corner was additional constrained in vertical direction to prevent body motion. The finite element meshes of overall and local numerical model was shown as Fig.3. In this study, two cases of material model were used to describe the material behavior of the underfill: the case1 was linear elastic model that assumed Young’s Modulus (E) and thermal expansion coefficient (CTE) were consta nt during thermal cycling; the case2 was MKIN model (in ANSYS) that had nonlinea r temperature-dependent stress-strain relationship and temperature-dependent CTE. The material model applied to the solder bump was ANAND model (in ANSYS) th at described time-dependent plasticity phenomenon of viscoplastic material. Bot h the FR-4 substrate and silicon chip were assumed as temperature-independent elastic material; moreover, FR-4 substrate is orthotropic while silicon chip is isotropic. From the comparison between numerical results of linear and nonlinear material a ssumption of underfill, (i.e. case1 and case2), the quantities of plastic strain around the interconnection from case1 are higher than that in case2. Thus, the linear

THE INTERFACIAL BEHAVIORS OF ALUMINUM MATRIX COMPOSITE IN DIFFERENT WELDING METHODS

Non-interlayer liquid phase diffusion welding (China Patent) and laser welding methods for aluminum matrix composite are mainly described in this paper. In the non-interlayer liquid phase diffusion welding, the key processing parameters affecting the strength of joint is welding temperature. When temperature rises beyond solidus temperature, the bonded line vanishes. The strength of joint reaches the maximum and becomes constant when welding temperature is close to liquid phase temperature. Oxide film in the interface is no longer detected by SEM in the welded joint. With this kind of technique, particle reinforced aluminum matrix composite Al2 O3p/6061Al is welded successfully, and the joint strength is about 80% of the strength of composite (as-casted). In the laser welding, results indicate that because of the huge specific surface area of the reinforcement, the interfacial reaction between the matrix and the reinforcement is restrained intensively at certain laser power and pulsed laser beam. The laser pulse frequency directly affects the reinforcement segregation and the reinforcement distribution in the weld, so that the weldability of the composite could be improved by increasing the laser pulse frequency. The maximum strength of the weld can reach 70% of the strength of the parent.

Friction Characteristics Between Marine Clay and Construction Materials

Structure-soil interface friction characteristics is of importance to investigate the interaction between engineering structures and soils,especially for offshore structures.The interface friction behavior between marine clay and structural materials with different roughness was studied in this paper by using 3D optical scanning tests,a modified direct shear device and numerical simulation.Relationships between the surface roughness of structures,water content and interface friction angle were presented by model tests.The increase of water contents decreased the interface friction angles.For interfaces with different roughness,the interface friction angles will be smaller than that of the soil when the water content exceeds a certain value.The roughness of the interface and the water content of the soil are mutually coupled to influence the coefficient of friction(COF).This paper proposed a Finite Element Method(FEM)to simulate the interface direct shear tests of structures with different roughness.The surface models with different roughness are established based on the structure data obtained by 3D scanning.The Coupled Eulerian-Lagrangian(CEL)approach was employed to analyse soils sheared by irregular surfaces.The interface behavior for interfaces with different roughness under cyclic shear stresses was analyzed by FEM.

A Simplified Method for Estimating the Initial Stiffness of Monopile-Soil Interaction Under Lateral Loads in Offshore Wind Turbine Systems

The interface mechanical behavior of a monopile is an important component of the overall offshore wind turbine structure design.Understanding the soil-structure interaction,particularly the initial soil-structure stiffness,has a significant impact on the study of natural frequency and dynamic response of the monopile.In this paper,a simplified method for estimating the interface mechanical behavior of monopiles under initial lateral loads is proposed.Depending on the principle of minimum potential energy and virtual work theory,the functions of soil reaction components at the interface of monopiles are derived;MATLAB programming has been used to simplify the functions of the initial stiffness by fitting a large number of examples;then the functions are validated against the field test data and FDM results.This method can modify the modulus of the subgrade reaction in the p-y curve method for the monopile-supported offshore wind turbine system.

Laser brazing with filler wire for galvanized steel sheets

The process properties and interface behavior of CO_2 laser brazing with automatic wire feed for galvanized steel sheets were investigated, in which the brazing filler metal was CuSi3 and no flux was used. As to the appearance quality of the brazing seams, the roles of the processing parameters, such as brazing speed, wire feeding rate, inclination and feeding direction of the wire, laser power, spot diameter and heating position, were assessed. The further investigation indicates that the behavior of the active elements Si, Mn and Zn are significantly influenced by energy input. At the interface, the microstructure of the base metal was composed of columnar crystals and the acicular α solid solution was found on the filler metal side.

Interfacial Microstructure between WC-Based Cermet and Cu Alloy

A WC-TiC-Co/CuZnNi composite layer was produced on 1045 steel substrate by means of inside-furnace brazing technique. The microstructure, phase constituent and interfacial diffusion behavior between cermet and CuZnNi alloy were investigated by means of scanning electron microscopy (SEM), transmission electron microscope (TEM), electron probe microanalyzer (EPMA) and X-ray diffraction. The results showed that microstructure of matrix was α and β phases. Cermet particies were surrounded by the α+β phases in the composite layer and their sizes were almost similar to those in original state. The interfacial zone was formed by the mutual diffusion of elements under the condition of high temperature. The interface consists of WC, TiC, CuZn, and CuNi phases, and there are no microcracks and inclusions near the interface.

STUDIES ON THE INTERFACIAL ADHESION BETWEEN FUNCTIONALIZED POLYPROPYLENE AND POLYAMIDE 1010

The interface behavior of polyamide 1010 (PA1010) and polypropylene (PP) was studied. In order to improve their interfacial adhesion, functional PP was prepared by means of grafting glycidyl methacrylate (GMA) on PP main chains and used instead of plain PP. Several technological characterizations were performed here on their interfaces. ESCA was used to confirm that some kind of reaction occurred between end groups of PA1010 and epoxy species of PP-g-GMA. The peel test was adopted to measure interfacial adhesion. It was found that the fracture energy of interfaces between PA1010 and PP-g-GMA was dramatically increased with the content of GMA. Their interfaces were observed as being blurred by using SEM and TEM and a crack that could be seen in the case of the interfaces of the PA1010 and the plain PP disappeared.

Bearing mechanism of a tunnel-type anchorage in a railway suspension bridge

A tunnel-type anchorage(TTA)is one of the main components in suspension bridges:the bearing mechanism is a key problem.Investigating the deformation characteristics,development law,and failure phenomenon of a TTA under load can provide the theoretical basis for a robust design.Utilizing the TTA of the Jinsha River suspension bridge at Lijiang Shangri-La railway as a prototype,a laboratory model test of the TTA was carried out for three different contact conditions between the anchorage body and the surrounding rock.The stress and deformation distribution law of the anchorage body and its surrounding rock were studied,and the ultimate bearing capacity and failure mode of the TTA were analyzed.The test results show that the compressive stress level is highest at the rear part of the anchorage body.Moving away from the rear portion of the body,the stress decays in a negative exponential function.Based on the load transfer curve,the calculation formula for the shear stress on the contact surface between the anchorage body and the surrounding rock was derived,which shows that the distribution of the shear stress along the axial direction of the anchorage body is not uniform.The distance from the maximum value to the loading surface is approximately 1/3 of the length of the anchorage body,and the stress decreases as the distance from the loading surface increases.Furthermore,the contact condition between the anchorage body and surrounding rock has a great influence on the bearing capacity of the TTA.The increase in the anti-skid tooth ridge and radial anchor bolt can improve the cooperative working capacity of the anchorage body and the surrounding rock,which is approximately 50%higher than that of the flat contact condition.The main function of the anchor bolt is to increase the overall rigidity of the TTA.The contact condition between the anchorage body and the surrounding rock will lead to a change in the failure mode of the TTA.With an increase in the degree of contact,the failure mode will change from shear sliding along the interface to trumpet-shaped inverted cone-shaped failure extending into the surrounding rock.

Diffusion behavior and reactions between Al and Ca in Mg alloys by diffusion couples

The diffusion behavior and reactions between AI and Ca in Mg alloys by diffusion couple method were investigated. Results demonstrate that Al2Ca is the only phase existing in the diffusion reaction layers. The volume fraction of Al2Ca in diffusion reaction layers increases linearly with temperature. The standard enthalpy of formation for intermetallic compounds was rationalized on the basis of the Miedema model. Al-Ca intermetallic compounds were preferable to form in the Mg-Al-Ca ternary system under the same conditions. Over the range of 350-400℃, the structure of Al2Ca is more stable than that of Al4Ca, Al14Ca13and Al3Ca8, The growth constants of the layer I, layer II and entire diffusion reaction layers were determined. The activation energies for the growth of the layer I, layer II and entire diffusion reaction layers were （80.74 ± 3.01 ） kJ/mol, （93.45 ±2.12） kJ/mol and （83.52 ±1.50） kJ/mot, respectively. In layer I and II, AI has higher integrated interdiffusion coefficients D^i^Int,layer layer than Ca. The average effective interdiffusion coefficients D^Al^eff values are higher than D^Ca^eff in the layer I and II.

Ta_(4)HfC_(5)-Si_(2)BC_(3)N复相陶瓷的界面结构和晶粒生长行为

超高温陶瓷(UHTC)Ta_(4)HfC_(5)因其优异的热物理和热机械性能而成为适用于高超音速飞行器最有前途的候选材料之一.然而,较差的烧结能力限制了其潜在的使用.为了克服该障碍,采用Si_(2)BC_(3)N陶瓷对钽-铪碳化物固溶体进行了致密化处理.通过热压烧结合成了致密的Ta_(4)HfC_(5)-Si_(2)BC_(3)N陶瓷,所得复相陶瓷由Ta_(4)HfC_(5),SiC和BN(C)相组成.在2100℃下,随着晶粒的快速生长,陶瓷内形成了“蝌蚪”状的SiC和BN(C)连接相,断裂韧性提高到3.47±0.12 MPa m^(1/2).随着烧结温度的升高,Ta_(4)HfC_(5)晶粒的生长活化能从112.4 kJ mol^(−1)增加到250.7±29.3 kJ mol^(−1).

Effect of Initial Concentrations on Solidification of Ammonium Chloride Water Solution

The effect of initial concentrations on solidification of ammonium chloride water solution is numerically investi- gated in detail.The solidifying process,with the cold wall temperature lower than the eutectic temperature,is assumed to be one-dimensional,and controlled by heat conduction only.The simulation reveals that:(1)The solid-mush interface grows in a linear manner,while the growth rate of the mush-liquid interface decreases in a parabolic manner,with increasing initial concentrations.(2)The temperature field in the whole region has parabolic characteristics,but it shows a linear feature in the solid zone and mushy zone.(3)The concentration always has linear characteristics in the mush.(4)The solid fraction distribution is strongly affected by the ini- tial concentration.The solidification process shows quite different features,especially at small and high initial concentrations.