Interference mechanism and damage accumulation in high-speed cross scratches on hard brittle materials

Precision and low damage grinding of aviation optical elements can effectively improve the overall processing efficiency.The mechanism of high-speed cross scuffing of multiple abrasive particles has become an important factor affecting the forming quality of workpiece.Interaction of abrasive trajectory determines machined surface and subsurface morphology and damage.According to the relative motion trajectory of wear particles on the workpiece surface,a theoretical model of the trochoidal trajectory intersection angle is proposed.High-speed scratches with different cross angles are experimentally obtained to explore the interference mechanism and damage accumulation of cross scratches.The results indicate that the Crack system I and Crack system II,produced by the two cross scratches,are mainly based on the stress principle and the strength principle,respectively.An increase in the damage radius is observed with a decrease in the crossing angle.Furthermore,as the duration of the normal cutting force decomposition curve at the entrance/exit of the intersection increases,the half-peak width also increases.The accumulation of cross-scratch damage promotes the propagation of deep subsurface lateral and median cracks.In other words,damage accumulation and interference mechanism formed by the cross scratches increase the longitudinal depth and lateral length of the damage.

Numerical investigation of unsteady mixing mechanism in plate film cooling

A large-scale large eddy simulation in high performance personal computer clusters is carried out to present unsteady mixing mechanism of film cooling and the development of films. Simulation cases include a single-hole plate with the inclined angle of 30° and blowing ratio of 0.5, and a single-row plate with hole-spacing of 1.5D and 2D （diameters of the hole）. According to the massive simulation results, some new unsteady phenomena of gas films are found. The vortex system is changed in different position with the development of film cooling with the time marching the process of a single-row plate film cooling. Due to the mutual interference effects including mutual exclusion, a certain periodic sloshing and mutual fusion, and the structures of a variety of vortices change between parallel gas films. Macroscopic flow structures and heat transfer behaviors are obtained based on 20 million grids and Reynolds number of 28600.

Ultrathin flexible electrospun carbon nanofibers reinforced graphene microgasbags films with three-dimensional conductive network toward synergetic enhanced electromagnetic interference shielding

In recent years,graphene-based composite films have been greatly developed in the field of electromagnetic shielding interference(EMI).However,it is still a huge challenge to prepare graphene-based composite films with excellent mechanical properties,conductivity and electromagnetic shielding properties.In this work,we adopted a facile and effective method by annealing the alkali-treated polyacrylonitrile(aPAN)nanofibers reinforced graphene oxide(GO)composite films at 2000°C to obtain graphene-carbon nanofibers composite films(GCFs).Microscopically,carbon nanofibers(CNFs)were intercalated into the graphene sheets,and microgasbags structure was formed during the heat treatment process.The special structure makes GCFs have superior tensile strength(10.4 MPa)at 5%strain.After repeated folding over1000 times,the films still demonstrate excellent structural integrity and flexibility performance.Interestingly,the graphene-based composite films with 10 wt%a PAN nanofibers exhibit an extremely low density of about 0.678 g/cm^(3)and excellent electrical conductivity of 1.72×10^(5)S/m.Further,an outstanding electromagnetic shielding effectiveness(SE)of 55–57 d B was achieved,and the corresponding value of the specific SE/thickness can reach 67,601–70,059 d B·cm^(2)/g,which is the highest among reported graphenebased shielding materials.The significant electromagnetic shielding performance is due to the synergistic enhancement effect brought by the excellent conductivity of carbon nanofibers and graphene,the formed effective conductive network and the microgasbags structure.Electromagnetism simulation further clarified that the underlying mechanism should be mainly attributed to the conduction loss and multiple reflections caused by the special structure of GCFs.This work will provide new solutions for low density,high flexibility and excellent electromagnetic shielding properties materials in the next generation of foldable and wearable electronics.