To enrich material types applied to additive manufacturing and enlarge application scope of additive manufacturing in conformal cooling tools,M2 high-speed steel specimens were fabricated by selective laser melting(SL...To enrich material types applied to additive manufacturing and enlarge application scope of additive manufacturing in conformal cooling tools,M2 high-speed steel specimens were fabricated by selective laser melting(SLM).Effects of SLM parameters on the microstructure and mechanical properties of M2 high-speed steel were investigated.The results showed that substrate temperature and energy density had significant influence on the densification process of materials and defects control.Models to evaluate the effect of substrate temperature and energy density on hardness were studied.The optimized process parameters,laser power,scan speed,scan distance,and substrate temperature,for fabricated M2 are 220 W,960 mm/s,0.06 mm,and 200℃,respectively.Based on this,the hardness and tensile strength reached 60 HRC and 1000 MPa,respectively.Interlaminar crack formation and suppression mechanism and the relationship between temperature gradient and thermal stress were illustrated.The inhibition effect of substrate temperature on the cracks generated by residual stresses was also explained.AM showed great application potential in the field of special conformal cooling cutting tool preparation.展开更多
In the present paper, the influence of carbon nanofiber on interlaminar fracture toughness of CFRP investigated using MMB（Mixed Mode Bending） tests. Vapor grown carbon fiber VGCF and VGCF-S, and multi-walled carbon ...In the present paper, the influence of carbon nanofiber on interlaminar fracture toughness of CFRP investigated using MMB（Mixed Mode Bending） tests. Vapor grown carbon fiber VGCF and VGCF-S, and multi-walled carbon nanotube MWNT-7 has been employed for the toughener of the interlayer on the CFRP laminates. In order to evaluate the fracture toughness and mixed mode ratio of it, double cantilever beam （DCB） tests, end notched fracture （ENF） tests and mixed mode bending （MMB） tests have been carried out. Boundary element analysis was applied to the CFRP model to compute the interlaminar fracture toughness, where extrapolation method was used to determine the fracture toughness and mixed mode ratio. The interlaminar fracture toughness and mixed mode ratio can be extrapolated by stress distribution in the vicinity of the crack tip of the CFRP laminate. It was found that the interlaminar fracture toughness of the CFRP laminates was improved inserting the interlayer made by carbon nanofiber especially in the region where shear mode deformation is dominant.展开更多
通过两种 Al 合金表面处理方法及水煮老化处理,得到了不同界面结合状态的玻璃纤维-Al 混杂复合层板,进行了层板层间剪切强度和疲劳裂缝扩展试验,研究了界面结合强度对层板疲劳行为的影响。试验发现,当界面结合强度较高时,层板的疲劳裂...通过两种 Al 合金表面处理方法及水煮老化处理,得到了不同界面结合状态的玻璃纤维-Al 混杂复合层板,进行了层板层间剪切强度和疲劳裂缝扩展试验,研究了界面结合强度对层板疲劳行为的影响。试验发现,当界面结合强度较高时,层板的疲劳裂缝扩展速率较低,伴随疲劳裂缝扩展而产生的脱层破坏区尺寸较小,脱层破坏发生在树脂层与增强纤维之间;界面结合强度较低时,层板的疲劳裂缝扩展速率较高,脱层区尺寸较大,脱层破坏发生在 Al 层和树脂层之间。展开更多
基金Supported by National Natural Science Foundation of China (Grant No.52005154)Hebei Provincial Natural Science Foundation (Grant No.E2020202035)。
文摘To enrich material types applied to additive manufacturing and enlarge application scope of additive manufacturing in conformal cooling tools,M2 high-speed steel specimens were fabricated by selective laser melting(SLM).Effects of SLM parameters on the microstructure and mechanical properties of M2 high-speed steel were investigated.The results showed that substrate temperature and energy density had significant influence on the densification process of materials and defects control.Models to evaluate the effect of substrate temperature and energy density on hardness were studied.The optimized process parameters,laser power,scan speed,scan distance,and substrate temperature,for fabricated M2 are 220 W,960 mm/s,0.06 mm,and 200℃,respectively.Based on this,the hardness and tensile strength reached 60 HRC and 1000 MPa,respectively.Interlaminar crack formation and suppression mechanism and the relationship between temperature gradient and thermal stress were illustrated.The inhibition effect of substrate temperature on the cracks generated by residual stresses was also explained.AM showed great application potential in the field of special conformal cooling cutting tool preparation.
基金supported by the Program for Fostering Regional Innovation in Nagano, granted by MEXT, Japan
文摘In the present paper, the influence of carbon nanofiber on interlaminar fracture toughness of CFRP investigated using MMB（Mixed Mode Bending） tests. Vapor grown carbon fiber VGCF and VGCF-S, and multi-walled carbon nanotube MWNT-7 has been employed for the toughener of the interlayer on the CFRP laminates. In order to evaluate the fracture toughness and mixed mode ratio of it, double cantilever beam （DCB） tests, end notched fracture （ENF） tests and mixed mode bending （MMB） tests have been carried out. Boundary element analysis was applied to the CFRP model to compute the interlaminar fracture toughness, where extrapolation method was used to determine the fracture toughness and mixed mode ratio. The interlaminar fracture toughness and mixed mode ratio can be extrapolated by stress distribution in the vicinity of the crack tip of the CFRP laminate. It was found that the interlaminar fracture toughness of the CFRP laminates was improved inserting the interlayer made by carbon nanofiber especially in the region where shear mode deformation is dominant.
文摘通过两种 Al 合金表面处理方法及水煮老化处理,得到了不同界面结合状态的玻璃纤维-Al 混杂复合层板,进行了层板层间剪切强度和疲劳裂缝扩展试验,研究了界面结合强度对层板疲劳行为的影响。试验发现,当界面结合强度较高时,层板的疲劳裂缝扩展速率较低,伴随疲劳裂缝扩展而产生的脱层破坏区尺寸较小,脱层破坏发生在树脂层与增强纤维之间;界面结合强度较低时,层板的疲劳裂缝扩展速率较高,脱层区尺寸较大,脱层破坏发生在 Al 层和树脂层之间。
