The difference of conductivity between primary iron-rich phases and aluminum melt has been used to separate them by electromagnetic force (EMF) which is induced by imposing a direct electric current and a steady magne...The difference of conductivity between primary iron-rich phases and aluminum melt has been used to separate them by electromagnetic force (EMF) which is induced by imposing a direct electric current and a steady magnetic field in molten Al-Si alloy. Theoretical analysis and experiments on self-designed electromagnetic separation indicates that primary needle-like β phases are difficult to separate; while primary α iron-rich phases can be separated by electromagnetic separation. Primary iron-rich phases have been removed from the melt successfully when the molten metal flows horizontally through separation channel. The iron content is reduced from 1.13% to 0.41%.展开更多
Electromagnetic separation of the iron-rich phase inclusions from Al alloy was investigated. The influencing parameters including magnetic induction density, the section shape of the separating channel and the length ...Electromagnetic separation of the iron-rich phase inclusions from Al alloy was investigated. The influencing parameters including magnetic induction density, the section shape of the separating channel and the length of influential loop of the metal melt on the separation efficiency of iron-rich phase inclusions were studied. The results show that when the proper magnetic induction density (B=0.3T) is applied, rectangle separating channel is used, and the influential loop of the metal melt is long, high separating efficiency of the iron-rich phase inclusions can be obtained.展开更多
A new method has been proposed to prepare Mg-A1-Si master alloys by utilizing scrap AI-Si-Fe alloys with higher Fe levels, which aims to segregate Fe from AI-Si-Fe alloys by Mg melt. The segregation be- haviors, micro...A new method has been proposed to prepare Mg-A1-Si master alloys by utilizing scrap AI-Si-Fe alloys with higher Fe levels, which aims to segregate Fe from AI-Si-Fe alloys by Mg melt. The segregation be- haviors, microstructure morphology and evolution mechanism of iron-rich phases in Mg-A1-Si alloy melts were studied, after AI-14Si-4Fe （wt%） alloys were added and dissolved completely. In the Mg-A1-Si alloys, iron has very little solubility and tends to combine with other elements to form intermetallic phases, which grow into a deposition layer due to the higher density. During the cooling and solidifying process of Mg-A1-Si melts, the needle-like AlsSiFe phase in AI-14Si-4Fe alloy evolved into blocky AI5Fe2 and Al0.7Fe3Si0.3 phases. Besides, the Fe levels of the Mg-AI-Si master alloys were reduced to 0.017 wt% from nominal content of 0.164 wt%. Based on the above results, this work carried out a semi-quantitative phase- compositions analysis for the deposition layer by relative intensity ratio （RIR） method, and evolution mechanism of the iron-rich phases had also been discussed. This study has paved a new way to regen- erate the scrap AI-Si-Fe alloys, which has a great significance of promoting the recycling of aluminum resources.展开更多
文摘The difference of conductivity between primary iron-rich phases and aluminum melt has been used to separate them by electromagnetic force (EMF) which is induced by imposing a direct electric current and a steady magnetic field in molten Al-Si alloy. Theoretical analysis and experiments on self-designed electromagnetic separation indicates that primary needle-like β phases are difficult to separate; while primary α iron-rich phases can be separated by electromagnetic separation. Primary iron-rich phases have been removed from the melt successfully when the molten metal flows horizontally through separation channel. The iron content is reduced from 1.13% to 0.41%.
基金Foundation item: project (59774017) supported by NationalNatureScience Found, China project (G199906490-4) supported by Na-tionalKey FundamentalResearch and Developing Program, China
文摘Electromagnetic separation of the iron-rich phase inclusions from Al alloy was investigated. The influencing parameters including magnetic induction density, the section shape of the separating channel and the length of influential loop of the metal melt on the separation efficiency of iron-rich phase inclusions were studied. The results show that when the proper magnetic induction density (B=0.3T) is applied, rectangle separating channel is used, and the influential loop of the metal melt is long, high separating efficiency of the iron-rich phase inclusions can be obtained.
基金supported by the National Natural Science Foundation of China(No.512711101)the National Basic Research Program of China (No.2012CB825702)
文摘A new method has been proposed to prepare Mg-A1-Si master alloys by utilizing scrap AI-Si-Fe alloys with higher Fe levels, which aims to segregate Fe from AI-Si-Fe alloys by Mg melt. The segregation be- haviors, microstructure morphology and evolution mechanism of iron-rich phases in Mg-A1-Si alloy melts were studied, after AI-14Si-4Fe （wt%） alloys were added and dissolved completely. In the Mg-A1-Si alloys, iron has very little solubility and tends to combine with other elements to form intermetallic phases, which grow into a deposition layer due to the higher density. During the cooling and solidifying process of Mg-A1-Si melts, the needle-like AlsSiFe phase in AI-14Si-4Fe alloy evolved into blocky AI5Fe2 and Al0.7Fe3Si0.3 phases. Besides, the Fe levels of the Mg-AI-Si master alloys were reduced to 0.017 wt% from nominal content of 0.164 wt%. Based on the above results, this work carried out a semi-quantitative phase- compositions analysis for the deposition layer by relative intensity ratio （RIR） method, and evolution mechanism of the iron-rich phases had also been discussed. This study has paved a new way to regen- erate the scrap AI-Si-Fe alloys, which has a great significance of promoting the recycling of aluminum resources.
