The Effects of Ce on Hot Corrosion of Iron-based Alloys

Electrochemical polarization resistance technique was employed to study the effects of Ce on hot corrosion resistance of stainless steel 316, and preoxidation of surface-applied CeO2 coating on that of HK40 alloy. It is shown that a little Ce additives may improve hot corrosion resistance of stainless steel 316, especially inhibit the internal sulfidation along grain boundaries. The surface-applied CeO2 coating may greatly improve hot corrosion resistance of HK40 by promoting the formation of Cr2O3 scale.

Effect of arsenic content and quenching temperature on solidification microstructure and arsenic distribution in iron–arsenic alloys

The solidification microstructure, grain boundary segregation of soluble arsenic, and characteristics of arsenic-rich phases were systematically investigated in Fe-As alloys with different arsenic contents and quenching temperatures. The results show that the solidifica- tion microstructures of Fe-0.5wt%As alloys consist of irregular ferrite, while the solidification microstructures of Fe-4wt% As and Fe-10wt%As alloys present the typical dendritic morphology, which becomes finer with increasing arsenic content and quenching temperature. In Fe-0.5wt%As alloys quenched from 1600 and 1200℃, the grain boundary segregation of arsenic is detected by transmission electron microscopy. In Fe-4wt%As and Fe-10wt%As alloys quenched from 1600 and 1420℃, a fully divorced eutectic morphology is observed, and the eutectic Fe2As phase distributes discontinuously in the interdendritic regions. In contrast, the eutecfic morphology of Fe-10wt%As alloy quenched from 1200℃ is fibrous and forms a continuous network structure. Furthermore, the area fraction of the eutectic Fe2As phase in Fe-4wt%As and Fe-10wt%As alloys increases with increasing arsenic content and decreasing quenching temperature.

EFFECT OF TRACE ELEMENTS WITH ZERO SELF－INTERACTIONCOEFFICIENT ON CRYSTALLIZATION TEMPERATUREOF IRON CARBON ALLOYS

The effect of trace elements with zero self-interaction coefficient on crystallization temperature of iron carbon alloys was studied and the mathematic equation was developed based on thermodynamics in the present researeh. With the equation developed in this paper, the effects of nitrogen on crystallization temperature of Fe-3.45C-2.15Si0. 16Mn and Fe-3.45C-2. 15Si-0. 80Mn alloys were discussed.

Properties of a reaction-bonded β-SiAlON ceramic doped with an FeMo alloy for application to molten aluminum environments

An FeMo-alloy-doped β-SiA1ON （FeMo/β-SiA1ON） composite was fabricated via a reaction-bonding method using raw materials of Si, Al2O3, A1N, FeMo, and Sm2O3. The effects of FeMo on the microstructure and mechanical properties of the composite were investi- gated. Some properties of the composite, including its bending strength at 700℃ and after oxidization at 700℃ for 24 h in air, thermal shock resistance and corrosion resistance to molten aluminum, were also evaluated. The results show that the density, toughness, bending strength, and thermal shock resistance of the composite are obviously improved with the addition of an FeMo alloy. In addition, other properties of the composite such as its high-temperature strength and oxidized strength are also improved by the addition of FeMo alloy, and its corrosion re- sistance to molten aluminum is maintained. These findings indicate that the developed FeMo/β-SiA1ON composite exhibits strong potential for application to molten aluminum environments.

Properties of Cross-Rolled Low Alloy White Cast Iron Grinding Ball

The low-energy, multi-impact fracture resistance and the abrasiveness of the cross-rolled low alloy white cast iron grinding balls were studied after heat treatments at residual rolling temperature. Moreover, the means by which they are damaged and characters of the wear surface were analyzed. The results show that high resistance to impact fracture and high abrasiveness can be achieved after appropriate heat treatment at residual rolling temperature. This kind of heat treatment technology has several advantages under low impact and hard abrasive. These results are very useful for determining the optimized heat treatment technology at residual rolling temperatures.

Effect of Rare Earth Elements on Carbide Morphology and Phase Transformation Dynamics of High Ni-Cr Alloy Cast Iron

The effect of rare earth(RE) elements on carbide of high NiCr alloy cast iron was investigated. Meanwhile, the continuous cooling transformation(CCT) curves of cast iron with and without RE addition were determined. The results show that the carbides in high NiCr cast iron can be refined and changed from network and long strip structures into island and block ones. The phase transformation temperature was raised and incubation period of bainite transformation was shortened by adding RE element in high NiCr alloy cast iron.

Solidification microstructure formation in HK40 and HH40 alloys

The microstructure formation processes in HK40 and HH40 alloys were investigated through JmatP ro calculations and quenching performed during directional solidification. The phase transition routes of HK40 and HH40 alloys were determined as L → L ＋ γ→ L ＋ γ ＋ M_7C_3 →γ ＋ M_7C_3 →γ ＋ M_7C_3 ＋ M_（23）C_6→γ ＋ M_（23）C_6 and L → L ＋ δ→ L ＋ δ ＋ γ→ L ＋ δ ＋ γ ＋ M_（23）C_6→δ ＋ γ ＋ M_（23）C_6, respectively. The solidification mode was determined to be the austenitic mode（A mode） in HK40 alloy and the ferritic–austenitic solidification mode（FA mode） in HH40 alloy. In HK40 alloy, eutectic carbides directly precipitate in a liquid and coarsen during cooling. The primary γ dendrites grow at the 60° angle to each other. On the other hand, in HH40 alloy, residual δ forms because of the incomplete transformation from δ to γ. Cr_（23）C_6 carbide is produced in solid delta ferrite δ but not directly in liquid HH40 alloy. Because of carbide formation in the solid phase and no rapid growth of the dendrite in a non-preferential direction, HH40 alloy is more resistant to cast defect formation than HK40 alloy.

Formation and Growth of Granular Carbides in Multiple Alloying Wear Resistant Cast Iron Containing RE Through Hot Deformation

The granular carbides formed from hot deformation in multiple alloying wear resistant cast iron were studied through the observation by means of optical microscope, SEM and TEM. The experimental results show that carbides with large size are formed from original short rhabdoid carbides existing in cast, those with small size directly nucleate in the matrix. Carbides with the size between the above are formed from precipitation induced by hot deformation. The bigger the deformation is, the larger the number of microsized granular carbides is. The mechanisms of nucleation and growth of granular carbides and the function of RE were discussed.

Microstructure and magnetostrictive performance of NbC-doped <100>oriented Fe-Ga alloys

The〈100〉oriented Fe83Ga17 alloy rods with various NbC contents less than 1at%were prepared by the directional solidification method at a growth rate of 720 mm·h^-1. Low NbC-content was found to affect the oriented grain growth and slightly improve the〈100〉ori-entation. Flat grain boundaries in the alloys with low NbC contents less than 0.2at%became greatly curved at higher NbC contents, and a large amount of Nb-rich precipitates were observed in the alloys with high NbC contents. Small amounts of NbC, less than 0.2at%, resulted in an increase in magnetostrictive strain due to the improvement of the〈100〉orientation, and a high magnetostrictive strain value of 335 ×10^-6 under a pre-stress of 15 MPa was obtained in the 0.1at%NbC-doped alloys. The magnetostrictive performance obviously decreased with the NbC addition higher than 0.5at%, and the strain sensitivity under no pre-stress was lower than that in the binary Fe？Ga alloy.

Study on Electrochemical Formation of Neodymium-Iron Alloy

The cyclic voltammetry was used to investigate the electrode processes of Nd(III) reduced on iron electrode and Nd(III),Fe(II) reduced on molybdenum electrode in molten chlorides. The Nd-Fe and Nd-rich RE-Fe alloys contained rare earth up to 90wt% were prepared by consumable cathode and electrolytic codeposition. The mechanism of electrochemical formation of Nd-Fe alloy had been discussed.

Formation and properties of high Fe-content Fe-(B-Si)-Zr bulk amorphous alloys

The present work is devoted to the development of Fe-（B-Si）-Zr amorphous alloys with high glass-forming ability and good magnetic properties. Using the cluster-plus-glue-atom model proposed for ideal amorphous structures, [FeFe11B3Si]（Fe1-xZrx） was determined as the cluster formula of Fe-（B-Si）-Zr alloys. The glass formation and thermal stability of the serial alloys, namely, [FeFel^B3Si]（Fel_xZrx） （x = 0, 0.1, 0.2, 0.3, 0.4, 0.5, 0.6, 0.75, and 1.0）, were studied by the combination of copper mold casting, X-ray diffraction, and differential thermal analysis techniques. The maxima of glass-forming ability and thermal stability were found to occur at the compositions of [FeFe11B3Si] （Fe0.6Zr0.4） and [FeFe11B3Si]（Fe0.5Zr0.5）. The alloys can be cast into amorphous rods with 1.5 ram diameter, and upon reheating, the amorphous alloys exhibit a large undercooled liquid span of 37 K. The saturation magnetization of the [FeFe11B3Si]（Fe0.5Zr0.5） amorphous alloy was measured to be 1.4 T.

Role of Ga-doping in iron-gallium alloy clusters

The structural and magnetic properties of Fen-mCam （n = 3 - 6, m = 0 - 2; n = 13, m = 0 - 3） alloy clusters have been studied using density functional theory. The substitutional doping is favourable for small clusters with up to six atoms at low Ga concentration and substitutional Ga atoms in 13-atom clusters prefer surface sites. The Ca-doping generally could reduce the energetic stability but enhance the electronic stability of Fe clusters, along with a decrease of the local magnetic moments of Fe atoms around Ca dopants. These findings provide a microscopic insight into Fe-Ga alloys which are well：known magnetostriction materials.

Influence of Rare Earth on Wear Resistance of Wear Resistant Cast Iron Containing Low Alloy

The Influence of RE on wear resistance of wear resistant cast iron containing low alloy was studied by means of slide wear and impact wear test. Moreover, its microstructure and characteristics of wearing surface was analyzed. The experimental results show that RE can improve the wear resistance of wear resistant cast iron containing low alloy, especially for impact wear resistance. The optimum wear resistance of wear resistant cast iron containing low alloy modified by RE of 0.046% can be obtained by normalization at 950 ℃ for 3 h. Moreover, the coordinated effect of rare earths and heat treatment was also revealed in this paper.

Effect of RE Modification and Heat Treatment on Formation and Growth of Thermal Fatigue Crack in Wear Resistant Cast Iron Containing Low Alloy

The formation and growth of thermal fatigue crack and the function of RE and heat treatment in wear resistance of cast iron containing low alloy were investigated,and it was analyzed in view of the activation energy for the crack′s propagation. The results show that the thermal fatigue cracks are mainly generated at eutectic carbides,and the cracks are grown by themselves spreading and joining each other. RE can improve the eutectic carbide′s morphology,inhibit the generation and propagation of thermal fatigue cracks,therefore,promote the activation energy for the crack′s propagation,and especially,which is more noticeable in case of the RE modification in combination with heat treatment.

Effect of Rare Earth Elements on Thermal Fatigue of High Ni－Cr Alloy Cast Iron

The effect of RE on crack forming and developing of hot rolled high Ni-Cr alloy cast iron during thermal fatigue test was investigated.It shows that the serviceable life of hot rolled high Ni-Cr alloy cast iron can be improved by RE.The number of cycle before fracture was increased by 42%～163%.The optimum of RE addition is 0.05 wt%～0.15wt%.

Effect of Rolling Process on Microstructure and Wear Properties of High Carbon Equivalent Gray Cast Iron

Rolling process based on the plastic deformation as a surface strengthening treatment was employed,aiming to improve the wear resistance ability and functional performance of the high carbon equivalent gray cast iron(HCEGCI).The microstructures and tribological performance of the untreated and rolled samples were characterized.In addition,the wear mechanism of HCEGCI samples was also studied via pin-on-disc tests.The experimental results show that the as-rolled samples possess the structure-refined layer of 15μm and work-hardened layer of 0.13 mm.In comparison with the surface hardness of untreated samples,the surface hardness of as-rolled samples increases by 84.6%(from 240HV0.1 to 443HV0.1)and the residual compressive stresses existed within the range of 0.2 mm.The wear rates of as-rolled samples were decreased by 38.4%,37.5%,and 44.4%under different loads of 5 N,10 N,and 15 N,respectively.The wear characteristics of the untreated samples mainly exhibit the peeling wear coupled with partial adhesive and abrasive wear.However,as for the as-rolled samples,the adhesive wear was limited by the structure-refined layer and the micro-crack propagation was controlled by the work-hardened layer.Therefore,the wear resistance of as-rolled samples can be improved significantly due to the low wearing degree of the friction contact zone.

Effect of Rare Earth Elements on Dynamics of Thermal Fatigue Crack′s Propagation in Low Alloy White Cast Iron

The effect of rare earth elements on dynamics of thermal fatigue crack′s propagation in low alloy white cast iron was studied. The results show that the generation and growth of the thermal fatigue crack can be restrained and the activation energy for the crack′s propagation can be increased by adding a certain amount of RE, and especially, the restraint for the thermal fatigue crack′s propagation is more evident under the combined action of RE and heat treatment at high working temperatures, which can be attributed to the segregation of RE to interfaces, the participation of granular carbides and the change of eutectic carbide morphology.

A Study of Making Iron Aluminide Alloy Powders with New Rotating Electrode Technology

A new process was used for producing FeAl alloy pow de rs with double consumable rotating electrodes and the powders made in this appar atus were analyzed. In this new technology, tungsten rod serves as a cathode ele ctrode, while the alloy rod as an anode electrode. The conventional rotating ele ctrode process must have an anode with pre-melting alloys; however, in this new process, using pure iron as cathode electrode and pure aluminum as anode electr ode can eliminate the step of pre-melting. The effects of process variables, which include electrode rotational speed, a nd electrode diameter of the mean particle diameter were determined. Results showed that both the rotational speed and diameter of electrodes would a ffect the mean diameter of particles. There are three kinds of powders with diff erent composition produced in this study and the possible mechanisms are discuss ed. The process parameters and volume mean diameter of the powders have been cor related to find an experimental equation. The results show that when the rotational speed and the diameter of the anode el ectrode are increased, the powders size will decrease. However, the powders size will increase with cathode electrode.

Effect of Cooling Rate after hot Deformation on Structure and Mechanical Properties of Low Alloy Wear Resistance Cast iron

The effect of cooling rate after 40% hot deformation on structure and mechanical properties of low alloy wear resistance cast iron was investigated by metallographic, scanning electron microscopes and detection of properties. The results show that for the cast steel after deformed, the amount of granular carbides of precipitation during the cooling decreased with the increase of the cooling rate, but the hardness was obviously enhanced, as a result, better mechanical properties will be obtained by force air cooling(cooling rate is about 7 ℃·s-1). And the reason of the change for structure and mechanical properties of the cast steel were analyzed.

Fracture Behaviour of Laser Clad Fe-and Ni-base Alloy Coatings on a Cast Iron under SEMI Loading

Laser cladding technique has been applied to renovate some partially-damaged (or worn) components with Fe, Ni, Co-base alloys, hence to improve their hardness values and wear resistance successfully in previous reports. But for some punching or shearing cast iron dies damaged or worn in automobile manufacture, the renovated surfaces also bear some impact loading. Therefore, a small-energy and multi-impact (SEMI) test was designed to investigate the fracture behaviour of renovated cast iron dies achieved by laser cladding of Fe and Ni-base alloys under SEMI loading to meet above requirement. observations show that the fracture took place in the substrate near to the substrate/coating interface rather than at the interface. The tempering temperature has a great influence on the cycles to fracture of laser-clad samples under SEMl loading, i.e. the low tempering temperature of 300℃ gives a maximum cycle to fracture, while a higher tempering temperature of 400℃ has a minimum. Furthermore, the fracture mechanism has also been discussed in present study