Current situation of carbon emissions and countermeasures in China's ironmaking industry

The iron and steel industry(ISI) involves high energy consumption and high pollution. ISI in China, a leading country in the ISI,consumed 15% of the country’s total energy and produced more than 50% of the global ISI’s carbon emissions. Therefore, in the context of global low-carbon economy and emission reduction requirements, low-carbon smelting technology in the ISI has attracted increasingly more attention in China. This review summarizes the current status of carbon emissions and energy consumption in China’s ISI and discusses the development status and prospects of low-carbon ironmaking technology. The main route to effectively reducing carbon emissions is to develop a gas-based direct reduction process and replace sintering with pelletizing, both of which focus on developing pelletizing technology. However,the challenge of pelletizing process development is to obtain high-quality iron concentrates. Consequently, the present paper also summarizes the development status of China’s mineral processing technology, including fine-grained mineral processing technology, magnetization roasting technology, and flotation collector application. This paper aims to provide a theoretical basis for the low-carbon development of China’s ISI in terms of a dressing–smelting combination.

Highlights of Recent Advances in Refractories for Iron and Steel Industry in China

Recently procured outstanding achievements in iron and steel industry in China are presented by data or facts in steel output, energy consumption, technical and economical indicators and advanced technologies that are being adopted. The latest achievements in refractonries for this biggest user industry are reviewed, covering new refractories for CDQ coke oven, BF hearth, AOD Lining, long life tundish, SEN for clean steel making and regenerative reheating furnace . The reciprocal relationship is obvious that the rapid development of iron and steel industry has given an impetus to the advance of refractories industry, which in return has contributed greatly to the former.

Current Situation and Prospect of High Performance Refractories for Iron and Steel Industry in China

The development,physicochemical properties and application effectiveness of new high performance refractory products used in iron and steel industry in recent years are summarizedThe new products include carbon-containing oxides,non-oxides,functional refractories,low cement and ultra-low cement castables etc.It is pointed out that quality of refractory products needs to be improved and high performance varieties be developed.Meanwhile,research should be done on composite materials and composite structures,equipment techniques and optimization control of refractory production should be strengthened as well.

A Glimpse of Iron and Steel Industry of China in Recent Years

The paper briefs the recent development of China＇ s Iron ＆ Steel Industry from the view of a refractorie., worker. Some data and statistics have been revealed in the paper including total output of steel, geological distribution of key steel enterprises, productivity, facilities, technical and economical indices as well as technical advance achieved in. the last ten years. Structural adjustment and consolidation occurred in China＇s Iron ＆ Steel industy has also been described. The views on how much steel is demanded in China in the near future advanced by a steel expert has been accepted as the conclusion of the paper.

CDM Project Activities in China's Iron and Steel Industry:Current Status,Barriers and Development Strategies

China is now facing huge pressure from both the domestic concern of energy security and the global community's call for emission reduction commitment.As one of the major energy consumers and greenhouse gas emitters,China's iron and steel industry has a huge clean development mechanism(CDM) potential.This article both quantitatively and qualitatively analyzes the current status of CDM project activities in the iron and steel industry in China,including characteristics of approved project types,applicable methodologies,and potential technology fields.From the perspective of project implementation,the article summarizes development barriers such as high investment risk,difficulty in project identification,strict requirements on PPDs,long registration waiting time,and etc.Policy suggestions are also put forwarded to help better promote the development of CDM projects in the iron and steel industry.

Energy Management System Implementation Guidelines for Iron and Steel Industry

The iron and steel industry generally features the characteristics of large volume of energy consumption, multiple sorts of energy medium, complex secondary conversion, more recyclable extra energy, and the energy management of the field may involve the entire personnel, process and system, covering all links from designing, purchasing, energy storage, processing and conversion, distribution, energy use and extra energy recycling. The implementation guidelines summarizes the energy management experience and results and provide a systematic approach for the implementation of GB/T 23331-2012 and GB/T 29456-2012, sharing svstematic instructions and suggestions for the implementing paths and methods of creating, implementing, maintaining and improving the energy management system （EnMS） at the enterprise level.

New Industrialization Path： The Strategic Choice of Chinese Iron and Steel Industry

The fact-developing iron and steel industry provides the base for China economy to grow continually, stably and healthily for many years. This paper analyzes the situation and the disparity, which the iron and steel industry faces, and attests that the new industrialization path is the strategic choice for the Chinese iron and steel industry to develop continuously, and carries on the thorough discussion to the connotation of this choice.

Maanshan Iron and Steel Design Institute under the Ministry of Metallurgical Industry

Founded in July 1962.Maanshan Iron and Steel DesignInstitute is an important design institute directly under theMinistry of Metallurgical Industry,and a state Class A designinstitute registered in World Bank and Asia DevelopmentBank,also a member unit of China International ConsultantsCompany and China Metallurgical Construction GroupCompany.It boasts a staff of 1.500,including 1,200 engineeringand technical people(400 senior engineers included).It has 22research offices,such as iron-smelting,steel making,steel-rolling,mining,dressing and sintering,34 engineering designfaculties,has well-equipped electronic computer stations,experimenting labs and printing factories,and has divisions inShanghai and Zhuhai. The institute is engaged in the engineering design,technical consultancy,supervision and general contract

Ma'anshan,a Window on China's Iron and Steel Industry

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Does Environmental Regulation Weaken Industrial Competitiveness?Inspirations from China’s Iron and Steel Sector

China＇s economic growth is heavily influenced by exports, while reconciling environmental regulation and economic growth requires handling the relationship between environmental regulation and industrial competitiveness well. The effects of environmental regulation on industrial competitiveness are largely subject to the institutional design of environmental regulation. Despite numerous studies on the relationship between environmental regulation and industrial competitiveness, a consensus has yet to be reached. Aside from differences in research methodology, these studies failed to give sufficient consideration to the impact of environmental regulation on industrial competitiveness. Such effects can be negative or positive depending on the design of environmental regulatory policy. This paper has investigated the relationship between environmental regulation and the competitiveness of China＇s iron and steel industry and discovered that tighter environmental regulation does not diminish the competitiveness of the iron and steel industry since the policy design of environmental regulation accommodates the tolerance of advanced production capacity and includes a reasonable cost sharing mechanism. This discovery is of important reference for China to develop rational policy design to balance the relationship between environmental regulation and industrial competitiveness.

Quantifying China's iron and steel industry's CO_(2) emissions and environmental health burdens:A pathway to sustainable transformation

Assessing the iron and steel industry's(ISI)impact on climate change and environmental health is vital,particularly in China,where this sector significantly influences air quality and CO_(2)emissions.There is a lack of comprehensive analyses that consider the environmental and health burdens of manufacturing processes for ISI enterprises.Here,we present an integrated emission inventory that encompasses air pollutants and CO_(2)emissions from 811 ISI enterprises and five key manufacturing processes in 2020.Our analysis shows that sintering is the primary source of air pollution in the ISI.It contributes 71%of SO_(2),73%of NO_(x),and 54%of PM_(2.5)emissions.On the other hand,81%of total CO_(2)emissions come from blast furnaces.Significantly,the contributions of ISI have resulted in an increase of 3.6 mg m^(-3)in national population-weighted PM_(2.5)concentration,causing approximately 59,035 premature deaths in 2020.Emissions from Hebei,Jiangsu,Shandong,Shanxi,and Inner Mongolia provinces contributed to 48%of PM_(2.5)-related deaths in China.Moreover,the transportation of air pollutants across provincial borders highlights a concerning trend of environmental health inequality.Based on the research findings,it is crucial for ISI manufacturers to prioritize the removal of outdated production capacities and adopt energy-efficient and advanced techniques,along with ultra-low emission technologies.This is particularly important for those manufacturers with substantial environmental footprints.These transformative actions are essential in mitigating the environmental and health impacts in the affected regions.

An Optimized Oxygen System Scheduling With Electricity Cost Consideration in Steel Industry

As an essential energy resource in steel industry, oxygen is widely utilized in many production procedures. With different demands of the oxygen amount, a gap between the generation and consumption always occurs. Therefore, its related optimization and scheduling work along with the electricity cost to fill the gap has a great impact on daily production and efficient energy utilization in steel plant. Considering an oxygen system in a steel plant in China, a nonlinear programming model for oxygen system scheduling is proposed in this study, which concerns not only the practical characteristics of the energy pipeline network, but also the electricity cost acquired by a fitting regression modeling between the load of air separation units U+0028 ASU U+0029 and its corresponding electricity consumption. A set of constraints is formulated for restricting the practical adjusting capacity and filling the imbalance gap of oxygen. To solve the proposed scheduling model with electricity cost consideration, a particle swarm optimization U+0028 PSO U+0029 algorithm is then adopted. To verify the effectiveness of the proposed approach, a large number of experiments employing the real data from this plant are carried out, both for the fitting regression and the scheduling optimization phases. And the results demonstrate that such a practice-based solution successfully resolves the oxygen scheduling problem and simultaneously minimizes the electricity cost, which will be beneficial for the enterprise. © 2017 Chinese Association of Automation.

An Integrated Analysis on the Synergistic Reduction of Carbon and Pollution Emissions from China’s Iron and Steel Industry

Decarbonization and decontamination of the iron and steel industry(ISI),which contributes up to 15%to anthropogenic CO_(2) emissions(or carbon emissions)and significant proportions of air and water pollutant emissions in China,are challenged by the huge demand for steel.Carbon and pollutants often share common emission sources,indicating that emission reduction could be achieved synergistically.Here,we explored the inherent potential of measures to adjust feedstock composition and technological structure and to control the size of the ISI to achieve carbon emission reduction(CER)and pollution emission reduction(PER).We investigated five typical pollutants in this study,namely,petroleum hydrocarbon pollutants and chemical oxygen demand in wastewater,particulate matter,SO_(2),and NO_(x) in off gases,and examined synergies between CER and PER by employing cross elasticity for the period between 2022 and 2035.The results suggest that a reduction of 8.7%-11.7%in carbon emissions and 20%-31%in pollution emissions(except for particulate matter emissions)could be achieved by 2025 under a high steel scrap ratio(SSR)scenario.Here,the SSR and electric arc furnace(EAF)ratio serve critical roles in enhancing synergies between CER and PER(which vary with the type of pollutant).However,subject to a limited volume of steel scrap,a focused increase in the EAF ratio with neglection of the available supply of steel scrap to EAF facilities would lead to an increase carbon and pollution emissions.Although CER can be achieved through SSR and EAF ratio optimization,only when the crude steel production growth rate remains below 2.2%can these optimization measures maintain the emissions in 2030 at a similar level to that in 2021.Therefore,the synergistic effects between PER and CER should be considered when formulating a development route for the ISI in the future.

Carbon dioxide emissions reduction technology and its application prospects in the steel industry

Fossil-fuel burning greenhouse gas induced global warming has been recognized as global environmental problems,reduce and ultimately control the energy production in the use of CO_2 emissions, global energy production will be a major challenge.As a highly intensive materials and energy,iron and steel enterprises,need to be invested to produce one ton of steel about two tons of material and 0.7 t of standard coal energy,and while producing two tons of CO_2.Therefore,reducing CO_2 emissions from iron and steel industry has become the focus of the global steel industry.This paper describes an integrated domestic and international measures to control carbon dioxide emissions research progress and future technology trends, with emphasis on the domestic steel industry emissions of carbon dioxide status of technology development and industrialization of implementation of the proposed on this basis,including dry quenching technology, gas,power generation,coal moisture control technology,blast furnace injection plastics technology,the use of coking process for treating municipal waste plastics technology,sintering heat generation,low pressure saturated steam for power generation,metallurgical slag heat recovery technology,coke oven gas hydrogen technology and the other key technologies energy saving technologies,including the development,promotion and popularization of the steel industry in China will be the CO_2 emission reduction technology direction and focus.At this stage,the Chinese steel industry can be improved the energy efficiency and recycling of waste heat and energy,reduce unit GDP,CO_2 emissions;but in the long run,should increase CO_2 capture and storage on the input of technology can possible effective control of the adverse effects of CO_2 emissions.

Multi-process and multi-pollutant control technology for ultra-low emissions in the iron and steel industry

The iron and steel industry is not only an important foundation of the national economy,but also the largest source of industrial air pollution.Due to the current status of emissions in the iron and steel industry,ultra-low pollutant emission control technology has been researched and developed.Liquid-phase proportion control technology has been developed for magnesian fluxed pellets,and a blast furnace smelting demonstration project has been established to use a high proportion of fluxed pellets(80%)for the first time in China to realize source emission reduction of SO_(2)and NO_(x).Based on the characteristics of high NO_(x)concentrations and the coexistence of multiple pollutants in coke oven flue gas,low-NO_(x)combustion coupled with multi-pollutant cooperative control technology with activated carbon was developed to achieve efficient removal of multiple pollutants and resource utilization of sulfur.Based on the characteristics of co-existing multiple pollutants in pellet flue gas,selective non-catalytic reduction(SNCR)coupled with ozone oxidation and spray drying adsorption(SDA)was developed,which significantly reduces the operating cost of the system.In the light of the high humidity and high alkalinity in flue gas,filter materials with high humidity resistance and corrosion resistance were manufactured,and an integrated pre-charged bag dust collector device was developed,which realized ultralow emission of fine particles and reduced filtration resistance and energy consumption in the system.Through source emission reduction,process control and end-treatment technologies,five demonstration projects were built,providing a full set of technical solutions for ultra-low emissions of dust,SO_(2),NO_(x),SO_(3),mercury and other pollutants,and offering technical support for the green development of the iron and steel industry.

Target the neglected VOCs emission from iron and steel industry in China for air quality improvement

Recent years have witnessed significant improvement in China’s air quality.Strict environmental protection measures have led to significant decreases in sulfur dioxide(SO2),nitrogen oxides(NOx),and particulate matter(PM)emissions since 2013.But there is no denying that the air quality in 135 cities is inferior to reaching the Ambient Air Quality Standards(GB 3095–2012)in 2020.In terms of temporal,geographic,and historical aspects,we have analyzed the potential connections between China’s air quality and the iron and steel industry.The non-target volatile organic compounds(VOCs)emissions from iron and steel industry,especially from the iron ore sinter process,may be an underappreciated index imposing a negative effect on the surrounding areas of China.Therefore,we appeal the authorities to pay more attention on VOCs emission from the iron and steel industry and establish new environmental standards.And different iron steel flue gas pollutants will be eliminated concurrently with the promotion and application of new technology.

Low-carbon transition of iron and steel industry in China:Carbon intensity, economic growth and policy intervention

As the biggest iron and steel producer in the world and one of the highest CO2 emission sectors, China’s iron and steel industry is undergoing a low-carbon transition accompanied by remarkable technological progress and investment adjustment, in response to the macroeconomic climate and policy intervention. Many drivers of the CO2 emissions of the iron and steel industry have been explored, but the relationships between CO2 abatement,investment and technological expenditure, and their connections with the economic growth and governmental policies in China, have not been conjointly and empirically examined. We proposed a concise conceptual model and an econometric model to investigate this crucial question. The results of regression, Granger causality test and impulse response analysis indicated that technological expenditure can significantly reduce CO2 emissions, and that investment expansion showed a negative impact on CO2 emission reduction. It was also argued with empirical evidence that a good economic situation favored CO2 abatement in China’s iron and steel industry, while achieving CO2 emission reduction in this industrial sector did not necessarily threaten economic growth.This shed light on the dispute over balancing emission cutting and economic growth.Regarding the policy aspects, the year 2000 was found to be an important turning point for policy evolution and the development of the iron and steel industry in China. The subsequent command and control policies had a significant, positive effect on CO2 abatement.

MILP Model for Plant-Wide Optimal By-Product Gas Scheduling in Iron and Steel Industry

The scheduling of by-product gases in by-product gas system,cogeneration system and production system is studied.All gas-consuming users are divided into three kinds according to their different characters and then a distribution model is built.A dynamic mixed integer linear programming（MILP）model for multiperiod optimization of by-product gas is performed to optimize by-product gas distribution to achieve total cost reduction.Case study shows that 6.2% operation cost is reduced by using the proposed model.

A Green Mixed Integer Linear Programming Model for Optimization of Byproduct Gases in Iron and Steel Industry

Byproduct gas is an important secondary energy in iron and steel industry, and its optimization is vital to cost reduction. With the development of iron and steel industry to be more eco-friendly, it is necessary to construct an integrated optimized system, taking economics, energy consumption and environment into consideration. Therefore, the environmental cost caused by pollutants discharge should be factored in total cost when optimizing byproduct gas distribution. A green mixed integer linear programming （MILP） model for the optimization of byproduct gases was established to reduce total cost, including both operation cost and environmental cost. The operation cost included penalty for gas deviation, costs of fuel and water consumption, holder booster trip penalty, and so forth; while the environmental cost consisted of penalties for both direct and indirect pollutants discharge. Case study showed that the proposed model brought an optimum solution and 2.2% of the total cost could be reduced compared with previous one.

Short-term Scheduling of Steam Power System in Iron and Steel Industry under Time-of-use Power Price

A generalized formulation for short-term scheduling of steam power system in iron and steel industry under the time-of-use（TOU）power price was presented,with minimization of total operational cost including fuel cost,equipment maintenance cost and the charge of exchange power with main grid.The model took into account the varying nature of surplus byproduct gas flows,several practical technical constraints and the impact of TOU power price.All major types of utility equipments,involving boilers,steam turbines,combined heat and power（CHP）units,and waste heat and energy recovery generators（WHERG）,were separately modeled using thermodynamic balance equations and regression method.In order to solve this complex nonlinear optimization model,a new improved particle swarm optimization（IPSO）algorithm was proposed by incorporating time-variant parameters,a selfadaptive mutation scheme and efficient constraint handling strategies.Finally,a case study for a real industrial example was used for illustrating the model and validating the effectiveness of the proposed approach.