Magnetic separation studies for a low grade siliceous iron ore sample

Investigations were carried out, on a low grade siliceous iron ore sample by magnetic separation, to establish its amenability for physical beneficiation. Mineralogical studies revealed that the sample consists of magnetite, hematite and goethite as major opaque oxide minerals where as silicates as well as carbonates form the gangue minerals in the sample. Processes involving combination of classification, dry magnetic separation and wet magnetic separation were carried out to upgrade the low grade siliceous iron ore sample to make it suitable as a marketable product. The sample was first ground and each closed size sieve fractions were subjected to dry magnetic separation and it was observed that limited upgradation is possible. The ground sample was subjected to different finer sizes and separated by wet low intensity magnetic separator. It was possible to obtain a magnetic concentrate of 67% Fe by recovering 90% of iron values at below 200 lm size.

Effects of embedding direct reduction followed by magnetic separation on recovering titanium and iron of beach titanomagnetite concentrate

Embedding direct reduction followed by magnetic separation was conducted to fully recover iron and titanium separately from beach titanomagnetite （TTM）. The influences of reduction conditions, such as molar ratio of C to Fe, reduction time, and reduction temperature, were studied. The results showed that the TTM concentrate was reduced to iron and iron-titanium oxides, depending on the reduction time, and the reduction sequence at 1 200℃ was suggested as follows ： Fe2.75 Ti0.25O4→Fe2TiO4→FeTiO3→FeTi2O5. The reduction temperature played a considerable role in the reduction of TTM concentrates. Increasing temperature from 1 100 to 1 200℃ was beneficial to recovering titanium and iron, whereas the results deteriorated as temperature increased further. The results of X-ray diffraction and scanning electron microscopy analyses showed that low temperature （≤1100℃） was unfavorable for the gasification of reductant, resulting in insufficient reducing atmosphere in the reduction process. The molten phase was formed at high temperatures of 1250-1 300℃, which accelerated the migration rate of metallic particles and suppressed the diffusion of reduction gas, resulting in poor reduction. The optimum conditions for reducing TTM concentrate are as follows： molar ratio of C to Fe of 1.68, reduction time of 150 min, and reduction temperature of 1 200℃. Under these conditions, direct reduction iron powder, assaying 90.28 mass% TFe and 1.73 mass% TiO2 with iron recovery of 90.85%, and titanium concentrate, assaying 46.24 mass% TiO2 with TiO2 recovery of 91.15%, were obtained.

Surface magnetization of siderite mineral

Surface self-magnetization of siderite is achieved by generating ferromagnetic substance on the surface of siderite by adjusting slurry temperature,pH value,stirring rate and reaction time.No addition of any iron-containing reagent is required.The temperature of 60 ℃,NaOH concentration of 0.10 mol/L;stirring rate of 900 r/min and the reaction time of 10 min are the optimal conditions.The results show that the siderite recovery in magnetic separation increased from 26.9% to 88.8% after surface magnetization.Magnetization kinetic equation is expressed as 1 [1(e0.269)]1/3 = Kt.Activation energy for the magnetization reaction is 4.30 kJ/mol.VSM,SEM and XPS were used to characterize the siderite,and results show that the saturated magnetization(rs) of siderite increased from 0.652 to 2.569Am2 /kg,the magnetic hysteresis was detected with a coercive force of 0.976 A/m after magnetization;Fe2P3/2 electron binding energy changed which reflects the valence alteration in iron on the surface and the formation of ferromagnetic Fe3O4.

Recovery of boron from high-boron iron concentrate using reduction roasting and magnetic separation

The comprehensive utilization of abundant high-boron iron concentrate is of particular significance to Chi- na, and the high-boron iron concentrate has not yet been utilized as a source for boron at an industrial scale due to its complex mineralogy and fine mineral dissemination. An innovative method was proposed for recovery of boron and iron from high-boron iron concentrate by reduction roasting and magnetic sepa- ration. The effects of reduction temperature and roasting time were investigated and their optimum condi- tions were determined. The mineralogical changes during roasting were characterized by X-ray diffraction （XRD） and scanning electron microscopy （SEM）. The results showed that the pyrrhotite （FeS） contained in the high-boron iron concentrate and the new-formed FeS-Fe solid solution softened or melted at high temperatures owing to their low melting points, and then decreased the metallic iron ratio and accelerated the growth of metallic iron particles. Meanwhile, the magnetite and szaibelyite were converted into metal- lic iron and suanite, respectively. Consequently, boron was readily enriched into the non-magnetic product and the metallic iron was aggregated to the magnetic concentrate by magnetic separation. Boron recovery of 88.6% with corresponding B2O3 content of 14.5% and iron recovery of 95.1% with an iron grade of 92.7% were achieved when high-boron iron concentrate was reduced at 1 125℃ for 150 min. Besides, the boron reactivity of the boron-rich non-magnetic product was up to 80.8%.

Iron recovery and rare earths enrichment from Bayan Obo tailings using Coal-Ca(OH)2-NaOH roasting followed by magnetic separation

The recovery of iron and enrichment of rare earths from Bayan Obo railings were investigated using Coal Ca（OH） 2 NaOH roasting followed by magnetic separation. The influences of roasting temperature, roasting time, coal content, milling time, Ca（OH）2 dosage and NaOH dosage on the iron and rare earths recovery were explored. The results showed that the magnetic concentrate containing 70.01 wt. % Fe with the iron recovery of 94.34G and the tailings of magnetic separation containing 11.46 wt. % rare earth oxides （REO） with the REO recovery of 98. 19% were obtained under the optimum conditions （i. e. , roasting temperature of 650℃, roasting time of 60 min, coal content of 2.0%, milling time of 5 min, and NaOH dosage of 2.0%）. The Ca（OH）2 dosage had no effect on the separation of iron and rare earths. According to the mineralogical and morphologic analysis, the iron and rare earths of Bayan Obo tailings could be utilized in subsequent ironmaking process and hydrometallurgy process.

Optimization of magnetic separation process for iron recovery from steel slag

To improve the efficiency of iron recovery from steel slag and reduce the wear-and-tear on facilities, a new method was proposed by adding a secondary screen sizer to the magnetic separation process according to grain size distribution of magnetic iron （M-Fe） in the slag. The final recycling efficiency was evaluated by calculating the percentage of recycled M-Fe to the maximum amount of M-Fe that could be recovered. Three types of slags, namely basic oxygen furnace slag, desul- furization slag, and iron ladle slag, were studied, and the results showed that the optimized re- covery efficieneies were 93.20%, 92. 48%, and 85.82% respectively, and the recycling efficien eies were improved by 9.58%, 7.11%, and 6.24% respectively. Furthermore, the abrasion between the mill equipment and the remaining slags was significantly reduced owing to the efficient recovery of larger M-Fe particles. In addition, the using amount of grinding balls was reduced by 0. 46 kg when every 1 t steel slag was processed.

Magnetic modification of diamagnetic agglomerate forming powder materials

A simple method for the magnetic modification of various types of powdered agglomerate forming dia- magnetic materials was developed. Magnetic iron oxide particles were prepared from ferrous sulfate by microwave assisted synthesis. A suspension of the magnetic particles in water soluble organic solvent （methanol, ethanol, propanol, isopropyl alcohol, or acetone） was mixed with the material to be modified and then completely dried at elevated temperature. The magnetically modified materials were found to be stable in water suspension at least for 2 months.