Numerical simulation of circular jet impinging on hot steel plate

Flow structure and heat transfer characteristics of an axisymmetric circularjet impinging on a hot 1Cr18Ni9Ti medium plate have been simulated numerically using computationalfluid dynamic (CFD) code. The relation between flow field of jet impingement and its heat transfercapability is analyzed, and the phenomenon that heat transfer at stagnation point is smaller thanthat of points directly around is discussed. The simulation result provides boundary conditions forthermal analysis of medium plate quenching.

CONVEXITY OF THE FREE BOUNDARY FOR AN AXISYMMETRIC INCOMPRESSIBLE IMPINGING JET

This paper is devoted to the study of the shape of the free boundary for a threedimensional axisymmetric incompressible impinging jet.To be more precise,we will show that the free boundary is convex to the fluid,provided that the uneven ground is concave to the fluid.

Numerical study of flow and thermal characteristics of pulsed impinging jet on a dimpled surface

This research comprehensively investigates the flow and thermal characteristics of a pulsating impinging jet over a dimpled surface.It analyzes the impact of key parameters(e.g.,inlet velocity pulsation functions,pulsation frequency,amplitude,dimple pitch,dimple depth,Reynolds number)on flow patterns and heat transfer.Validated computational fluid dynamics and the Re-normalization group turbulence model are employed to accurately simulate complex turbulent flow behavior.Local and average heat transfer coefficients are calculated and compared to steady impingement cases,revealing the potential benefits of pulsation for heat transfer enhancement.The study also examines how pulsation-induced flow modulation and thermal mixing affect heat transfer mechanisms.Results indicate that combining fluctuating flow with a dimpled surface can improve heat transfer rates.In summary,increasing pulsation amplitude consistently enhances heat transfer,while the effect of frequency varies between impinging and wall jet zones.

EFFECT OF WALL FUNC TION IN NUMERICAL STUDY ON TURBULENT IMPINGING JET

A low Reynolds number k-ε model is used in the numeri cal study on a circular semi-confined turbulent impinging jet . The result is c ompared with that of the standard k-ε model and a refined k-ε mode l, which re-consi-dered the fluctuating pressure diffusion term in the dissipa tion rate equation (ε-equation) through modeling. It shows that the low Re ynolds number k-ε model and the standard k-ε model yield very poor performance, while the predicting ability of the refined k-ε model is mu ch improved , especially for the turbulent kinetic energy k. So it can be co ncluded that the poor performance of the standard k-ε model is owing to t he incorrect considering the effect of the fluctuating pressure diffusion term r ather than the use of the wall function near the wall just as presumed in the re ference.

Investigation of erosion behavior of 304 stainless steel under solid–liquid jet flow impinging at 30°

This work carried out liquid-solid two-phase jet experiments and simulations to study the erosion behavior of 304 stainless steel at 30° impingement.The single-phase impinging jet was simulated using dense grid by one-way coupling of solid phase due to its dilute distribution.The simulation results agreed well with experiments.It was found that after impinging particle attrition occurred and particles became round with decreasing length-ratio and particle breakage occurred along the "long" direction.Both experiment and simulations found that the erosion generated on the sample could be divided into three regions that were nominated as stagnant region,cutting transition region and wall jet region.Most particle-wall impacts were found to occur in the cutting transition region and the wall jet region.In the cutting transition region,holes and lip-shaped hogbacks were generated in the same direction as the flow imping.In the wall jet region,furrows and grooves were generated.The averaged grooves depth tended to become constant with the progress of impinging and reach the steady state of erosion in the end.In addition,it was found that impinging effect increased erosion and anti-wear rate.

Quadrature Method of Moments for Nanoparticle Coagulation and Diffusion in the Planar Impinging Jet Flow

A computational model combining large .eddy simulation with quadrature moment method was em-ployed to study nanoparticle evolution in a confined impinging jet. The investigated particle size is limited in the transient regime, and the particle collision kernel was obtained by using the theory of flux matching. The simulation was validated by comparing it with the experimental results. The numerical results show coherent structure acts to dominate particle number intensity, size and polydispersity distributions, and it also induce particle-laden iet to be diluted by .the ambient.The evolution of particle dynarnics in.the impinging jet flow are strongly related to the Rey-nolds number and nozzle-to-plate distance, and their relationships were analyzed.

Micromixing efficiency in a T-shaped confined impinging jet reactor

Confined impinging jet reactor(CIJR)offers advantages for chemical rapid processes and has become an important new reactor used in the chemical industry.The micromixing efficiency in a T-shaped CIJR for two tubes of inner diameter of 3 mm was studied by using a parallel competing iodide–iodate reaction as the working system.In this work,the effects of different operating conditions,such as impinging velocity and acid concentration,on segregation index were investigated.In addition,the effects of the inner nozzles diameter and the distance L between the jet axis and the top wall of the mixing chamber on the micromixing efficiency were also considered.It is concluded that the best range of L in this CIJR is 6.5–12.5 mm.Based on the incorporation model,the estimated minimum micromixing time tmof CIJR approximately equals to 2×10-4s.These experimental results indicate clearly that CIJR possesses a much better micromixing performance compared with the conventional stirred tank(micromixing time of 2×10-3to 2×10-2s).Hence,it can be envisioned that CIJR has more promising applications in various industrial processes.

Convective Heat Transfer Enhancement of a Rectangular Flat Plate by an Impinging Jet in Cross Flow

Experiments were carried out to study the heat transfer performance of an impinging jet in a cross flow.Several parameters including the jet-to-cross-flow mass ratio(X=2%-8%), the Reynolds number(Red=1434-5735)and the jet diameter(d=2-4 mm) were explored. The heat transfer enhancement factor was found to increase with the jet-to-cross-flow mass ratio and the Reynolds number, but decrease with the jet diameter when other parameters maintain fixed. The presence of a cross flow was observed to degrade the heat transfer performance in respect to the effect of impinging jet to the target surface only. In addition, an impinging jet was confirmed to be capable of enhancing the heat transfer process in considerable amplitude even though the jet was not designed to impinge on the target surface.

Heat Flux Characterization of DC Laminar-plasma Jets Impinging on a Flat Plate at Atmospheric Pressure

By using steady and transient methods, the total heat fluxes and the distributions of the heat flux were measured experimentally for an argon DC laminar plasma jet impinging normally on a flat plate at atmospheric pressure. Results show that the total heat fluxes measured with a steady method are a little bit higher than those with a transient method. Numerical simulation work was executed to compare with the experimental results.

Investigation of extraction fraction in confined impinging jet reactors for tri-butyl-phosphate extracting butyric acid process

The extraction fraction E and overall volumetric mass transfer coefficient kka of TBP extracting butyric acid pro- cess in confined impinging jet reactors （CIJR） with two jets were investigated. The main variables tested were the concentration of tri-butyl-phosphate （TBP） and butyric acid, the impinging velocity V, the impinging velocityratio of two phases Vorg/Vaq, the nozzle inner diameter di and the distance L between the jet axes and the top wall of the impinging chamber. The results showed that E and kLa increase with an increase of the impinging velocity V, the concentration ofTBP Corg, and the impinging velocity ratio Vor/Vaq. However, E and kta decrease with an increase of the inner diameter d1 from 1 to 2 mm, the concentration of butyric acid Caq from 0.5% （v/v） to 2% （v/v）. The factor L ranging from 3 to 11 mm has a negligible effect on E and kLa. A correlation on these variables and kLa was proposed based on the experimental data. These results indicated good mass transfer oerformance of CIJR in the extraction operation.

Experimental and numerical investigations on the vortical structures of an impinging jet in crossflow

The objective of this dissertation is to investigate the impinging jet under the influence of crossflow. It has been known that there exist jet shear layer, impingement on the bottom wall, interactions between the induced wall jet and the ambient crossflow in near field. There are few intensive studies of the impinging jet in crossflow at home and abroad due to the complexities of flow, such as the formation and evolution of the vortical structures, interactions among vortices, while researches on the temporal and spatial evolution of these vortical structures can promote the practical applications in environment engineering, hydroelectricity engineering, etc., and provide the basis for flow control and improvement through revealing the inherent mechanism and development of the vortical structures.

Design and Characterization of a Horizontal Double Impinging Jet Cell: Determination of Flow Modes at the Surface of a Flat Electrode

An electrochemical cell consisting of a double horizontal Impinging Jet Cell (IJC) has been conceived and characterized. The purpose of this system is the simultaneous electrodeposition of a composite metal/particle coating on both surfaces of a metal sheet. The silica particles imprint in the nickel matrix has allowed to distinguish four different flow areas onto the electrode namely the stagnation area, the radial flow area characterized by a higher flow speed, the return flow area that involves gravity effect, and the drainage area with a constant draining speed. Based on the limiting current evolution as a function of the Reynolds number, three flow modes were extracted: the Laminar Low Flow (LLF), the Laminar High Flow (LHF) and the Disturbance. The IJC investigated ensures a laminar flow for a large range of flow rate from a nozzle-to-sample distance of 19 mm and creates an laminar flow ovoid plan merged with the sample for the high flows.

A Study of Under-expanded Moist Air Jet Impinging on a Flat Plate

When a gas expands through a convergent nozzle in which the ratio of the ambient to the stagnation pressures is higher than that of the critical one, the issuing jet from the nozzle is under-expanded. If a flat plate is placed normal to the jet at a certain distance from the nozzle, a detached shock wave is formed at a region between the nozzle exit and the plate. In general, supersonic moist air jet technologies with non-equilibrium condensation are very often applied to industrial manufacturing processes. In spite of the importance in major characteristics of the supersonic moist air jets impinging to a solid body, its qualitative characteristics are not known satisfactorily. In the present study, the effect of the non-equilibrium condensation on the under-expanded air jet impinging on a vertical flat plate is investigated numerically in the case with non-equilibrium condensation, frequency of oscillation for the flow field becomes larger than that without the non-equilibrium condensation, and amplitudes of static pressure become small compared with those of dry air. Furthermore, the numerical results are compared with experimental ones.

LARGE-SCALE VORTICAL STRUCTURES PRODUCED BY AN IMPINGING DENSITY JET IN SHALLOW CROSSFLOW

The large-scale vortical structures produced by an impinging density jet in shallow crossflow were numerically investigated in detail using RNG turbulence model. The scales, formation mechanism and evolution feature of the upstream wall vortex in relation to stagnation point and the Scarf vortex in near field were analyzed. The computed characteristic scales of the upstream vortex show distinguished three-dimensionality and vary with the velocity ratio and the water depth. The Scarf vortex in the near field plays an important role in the lateral concentration distributions of the impinging jet in crossflow. When the velocity ratio is relatively small, there exists a distinct lateral high concentration aggregation zone at the lateral edge between the bottom layer wall jet and the ambient crossflow, which is dominated by the Scarf vortex in the near field.

Analysis of disagreement between numerically predicted and experimental heat transfer data of impinging jet

The method of numerical simulation was applied to investigate the effects of jet impinging plate thickness and its thermal conductivity on the local heat flux distribution along the impinging plate. The results show that the two factors have great effects on the heat flux distribution. The non-uniformity of the local heat-flux on the impinging plate surface gets more profound as the plate becomes thicker and thermal conductivity gets larger. When Reynolds number is 5000, the ratio of nozzle-to-plate spacing to nozzle diameter is 5 and thermal conductivity is 16W/(m·K), and even for the plate with only 25μm in thickness, the non-uniformity of the heat flux cannot be neglected. When the plate thickness is 50 μm, only when thermal conductivity is as small as 1W/(m·K), the heat flux curve can be approximately treated as an iso-heat-flux boundary. In the experimental research, a real non-iso-heat-flux boundary is treated as an iso-heat-flux boundary, which would result in under-estimated Nusselt number value in the stagnation zone and an over-estimated value outside. Such an experimental Nusselt number distribution is taken to evaluate turbulent model, and the conclusion would be drawn that the turbulent model over-predicts the stagnation heat transfer. This is one of the important reasons why many literatures reported that k-ε turbulent model dramatically over-predicts the impinging jet heat transfer in the stagnation region.

An experimental study on heat transfer process of multiple mist impinging jets

Mist jet impingement cooling is an enhanced heat transfer method widely used after the continuous galvanizing process. The key of a successful design and operation of the mist jet impingement cooling system lies in mastering heat transfer coefficients. The heat transfer coefficients of high temperature steel plates cooled with multiple mist impinging jets were experimentally investigated, and the effects of gas and water flow rates on heat transfer coefficients were studied. The test results illustrate that the gas flow rate has little effect on the mist heat transfer rate. It is also found that the water flow rate has a great impact on the heat transfer coefficient. When the water flow rate ranges from 0.96m3/h to 1.59 m3/h, an increase in the rate will produce a higher heat transfer coefficient with a maximum of 5650 W/（m2 · K）. Compared with the conventional gas jet cooling, the heat transfer coefficient of the mist jet cooling will be much higher, which can effectively strengthen the after-pot cooling.

Study on the breakup length of circular impinging jet

Circular impinging jet, which is widely used in accelerated control cooling （ACC） equipment to accelerate the cooling of hot rolled plates, is subject to breakup, and may result in undesirable cooling effect. Therefore, the jet breakup should be avoided as possible in industrial production. The objective of this study is to find the relation of the processing parameters of the ACC equipment versus the breakup length of jet with weaker turbulence. To obtain quantitative findings, not only relative experimental study but also numerical simulation was carded out. For a weaker turbulent water jet, the breakup length increases with the increase of jet diameter, as well as with the jet velocity; jet diameter has a significant effect on the breakup length for a certain flow rate when compared with jet velocity; finally a suggested correlation of the jet breakup length versus jet Weber number is presented in this study.

Prediction Analysis on the Transport Distance of Supply Air in Warm Air Heating Room with Impinging Jet Ventilation Systems

To overcome the disadvantages of displacement ventilation( DV) and traditional mixing ventilation( MV) system,a new ventilation system known as impinging jet ventilation system( IJVS)has been developing. The warm air can be supplied with impinging jet ventilation( IJV), while the DV is only used for cooling.However,the flow and temperature field of IJV under heating scenario has had few references. The paper is mainly focused on computational fluid dynamics( CFD) and developing an adequate correlation between the distance L that warm air can reach and different parameters in the warm IJVS by using response surface methodology( RSM). The results indicate that L decreases as the supply velocity υ decreases but increases as the supply temperature difference ΔT or the discharge height h decreases. In the variable air volume( VAV) system, it is necessary to determine supply parameters both under the maximum-heat-load condition and the small-heat-load condition. Unlike the VAV system,the constant air volume( CAV) system has no need to study the small-heat-load condition. Draught discomfort near the nozzle becomes the issue of concern in IJVS, thus the suitable discharge height is of great importance in design and can be calculated based on the predictive model.

Application of Optical Flow Analysis to Shadowgraph Images of Impinging Jet

In this study, we apply the optical flow method to the time-series shadowgraph images of impinging jets using a high-speed video camera with high spatial and temporal resolution. This image analysis provides quantitative velocity vector fields in the object space without tracer particles. The analysis results clearly capture the details of the coherent vortex structure and its advection from the shear layer of the free jet. Although the results still leave challenges for the quantitative validation, the results show that this analysis method is effective for understanding the details of the physical phenomenon based on the quantitative values extracted from the shadowgraph images.

Interaction between a Liquid Surface and an Impinging Gas Jet

The water-air and Wood’s metal-air systems are modeled by means of Computational Fluid Dynamics to study the interaction between a liquid surface and an impinging air jet under the near field blowing conditions. The effect of the air jet velocity, the height of the injection lance, and the density of the liquid on the depth of the formed cavity is numerically studied. The CFD results of the cavity depth are compared with results previously reported by other authors. The emergence of the splashing phenomenon is predicted in terms of the critical velocity for each liquid-air system. Besides, the blowing number indicates that the drop generation rate is not significant for jet velocities below the critical velocity, and therefore neither the splashing is significant.