The 3D FEM numerical simulation on multi-action precision cold forging technology of universal joint cross and differential spider is done in this article using DEFORM Software, a commercial computer aided engineering...The 3D FEM numerical simulation on multi-action precision cold forging technology of universal joint cross and differential spider is done in this article using DEFORM Software, a commercial computer aided engineering software specializing in forming and heat treatment simulation technology, and suitable for cold, warm and hot forging process. The material flow properties, the dynamic variation of stress and strain in the process of deformation and the load-stroke curve have also been achieved. A good consistency is exhibited between simulation results and practical data. Based on the DEFORM simulation results, the optimized procedure has been found for forging a universal joint cross. What should be emphasized here is that a better understanding of practical forging characters and the environmental factors can greatly improve the simulation accuracy thus make the simulation results more reliable.展开更多
To study the dynamic mechanical properties and failure characteristics of intersecting jointed rock masses with different joint distributions under confining pressure,considering the cross angleαand joint persistence...To study the dynamic mechanical properties and failure characteristics of intersecting jointed rock masses with different joint distributions under confining pressure,considering the cross angleαand joint persistence ratioη,a numerical model of the biaxial Hopkinson bar test system was established using the finite element method–discrete-element model coupling method.The validity of the model was verified by comparing and analyzing it in conjunction with laboratory test results.Dynamics-static combined impact tests were conducted on specimens under various conditions to investigate the strength characteristics and patterns of crack initiation and expansion.The study revealed the predominant factors influencing intersecting joints with different angles and penetrations under impact loading.The results show that the peak stress of the specimens decreases first and then increases with the increase of the cross angle.Whenα<60°,regardless of the value ofη,the dynamic stress of the specimens is controlled by the main joint.Whenα≥60°,the peak stress borne by the specimens decreases with increasingη.Whenα<60°,the initiation and propagation of cracks in the cross-jointed specimens are mainly controlled by the main joint,and the final failure surface of the specimens is composed of the main joint and wing cracks.Whenα≥60°orη≥0.67,the secondary joint guides the expansion of the wing cracks,and multiple failure surfaces composed of main and secondary joints,wing cracks,and co-planar cracks are formed.Increasing lateral confinement significantly increases the dynamic peak stress able to be borne by the specimens.Under triaxial conditions,the degree of failure of the intersecting jointed specimens is much lower than that under uniaxial and biaxial conditions.展开更多
This paper proposes a digital image processing-based detection algorithm for cross joint traces of coal roadway heading face.Initially,the acquired images were preprocessed,i.e.,adaptive correction was conducted for n...This paper proposes a digital image processing-based detection algorithm for cross joint traces of coal roadway heading face.Initially,the acquired images were preprocessed,i.e.,adaptive correction was conducted for non-uniform illumination images based on the 2D gamma function.The edge detection algorithm was then applied to extract the edges of the structural plane,followed by the filtration of the non-structural plane noises.Moreover,the Hough transform algorithm was applied to extract the linear edges;finally,the edges were locally connected in accordance with the angle and distance criteria.The experimental results show that this algorithm can be used to reduce the noise caused by non-uniform illumination and avoid the mutual interference of multi-scale edges,so as to effectively extract the traces of the cross joint.Furthermore,Q-system and rock mass rating(RMR),were applied to conduct a quantitative evaluation on the stand-up time of unsupported roof in the four test images.The Q-system quality scores are 26.7,43.3,3.1,and 6.7,and the RMR quality scores are 56.84,58.73,48.42,and 51.42,respectively.The stand-up time of unsupported roofs with a span of 4.6 m are 30,36,7.7 and 14 d,respectively.展开更多
In order to reveal the constant-fatigue fracture form and mechanism of the welded cross plate-hollow sphere joints(WCPHSJs)and establish its formula,the WCPHSJs were fatigue tested.A total of 19 specimens were tested ...In order to reveal the constant-fatigue fracture form and mechanism of the welded cross plate-hollow sphere joints(WCPHSJs)and establish its formula,the WCPHSJs were fatigue tested.A total of 19 specimens were tested under constant amplitude fatigue loads using a specially designed test rig.The joint was analyzed statically by t e finite element analysis(F3A),and metallographic analysis of fatigue fracture was done by the electron scanning microscope.Numerical simulation and experimental results show that the hot-spot of WCPHSJ lies at the weld toe location where severe stress is concentrated.Fatigue cracks initiate at the weld toe and then propagate circumferentially around the sphere with a diameter equivalent to the width of the cross plate up to the fatigue facture.The initial welding defects and constructional detail constitute the main factor of fatigue failure.The S-N curves for the joints were developed through a linear regession analysis of fatigue data.A formula for calculating constant amplitude fatigue,base on the concept of the hot spot stress amplitude,is proposed.展开更多
The cross-gradients joint inversion technique has been applied to multiple geophysical data with a significant improvement on compatibility, but its numerical implementation for practical use is rarely discussed in th...The cross-gradients joint inversion technique has been applied to multiple geophysical data with a significant improvement on compatibility, but its numerical implementation for practical use is rarely discussed in the literature. We present a MATLAB-based three-dimensional cross-gradients joint inversion program with application to gravity and magnetic data. The input and output information was examined with care to create a rational, independent design of a graphical user interface (GUI) and computing kernel. For 3D visualization and data file operations, UBC-GIF tools are invoked using a series of I/O functions. Some key issues regarding the iterative joint inversion algorithm are also discussed: for instance, the forward difference of cross gradients, and matrix pseudo inverse computation. A synthetic example is employed to illustrate the whole process. Joint and separate inversions can be performed flexibly by switching the inversion mode. The resulting density model and susceptibility model demonstrate the correctness of the proposed program.展开更多
The study object is the angular output velocity of the drive shaft which is made up of two series-wound cross universal joints. We have deduced the function relation between the angular output velocity and initiative ...The study object is the angular output velocity of the drive shaft which is made up of two series-wound cross universal joints. We have deduced the function relation between the angular output velocity and initiative input angle of the drive shaft with double cross universal joints that is based on the calculation formula of the angular output velocity of a single cross universal joint, and by analyzing the relation between the two input angles. By using this function relation, the constant velocity condition of the drive shaft with double cross universal joints" is verified. The step-by-step searching algorithm is adopted to obtain the optimal phase angle that leads to the minimum fluctuate index of the angular output velocity in the vary velocity condition. At the same time, we worked out the maximal and minimum value of the angular output velocity, and their initiative input angle. The correctness of the function of the angular output velocity and the step-by-step search algorithm are verified by an ADAMS simulation example.展开更多
文摘The 3D FEM numerical simulation on multi-action precision cold forging technology of universal joint cross and differential spider is done in this article using DEFORM Software, a commercial computer aided engineering software specializing in forming and heat treatment simulation technology, and suitable for cold, warm and hot forging process. The material flow properties, the dynamic variation of stress and strain in the process of deformation and the load-stroke curve have also been achieved. A good consistency is exhibited between simulation results and practical data. Based on the DEFORM simulation results, the optimized procedure has been found for forging a universal joint cross. What should be emphasized here is that a better understanding of practical forging characters and the environmental factors can greatly improve the simulation accuracy thus make the simulation results more reliable.
基金supported by Open Research Fund of Hubei Key Laboratory of Blasting(Engineering HKL-BEF202006)the National Natural Science Foundation of China(52079102,52108368).
文摘To study the dynamic mechanical properties and failure characteristics of intersecting jointed rock masses with different joint distributions under confining pressure,considering the cross angleαand joint persistence ratioη,a numerical model of the biaxial Hopkinson bar test system was established using the finite element method–discrete-element model coupling method.The validity of the model was verified by comparing and analyzing it in conjunction with laboratory test results.Dynamics-static combined impact tests were conducted on specimens under various conditions to investigate the strength characteristics and patterns of crack initiation and expansion.The study revealed the predominant factors influencing intersecting joints with different angles and penetrations under impact loading.The results show that the peak stress of the specimens decreases first and then increases with the increase of the cross angle.Whenα<60°,regardless of the value ofη,the dynamic stress of the specimens is controlled by the main joint.Whenα≥60°,the peak stress borne by the specimens decreases with increasingη.Whenα<60°,the initiation and propagation of cracks in the cross-jointed specimens are mainly controlled by the main joint,and the final failure surface of the specimens is composed of the main joint and wing cracks.Whenα≥60°orη≥0.67,the secondary joint guides the expansion of the wing cracks,and multiple failure surfaces composed of main and secondary joints,wing cracks,and co-planar cracks are formed.Increasing lateral confinement significantly increases the dynamic peak stress able to be borne by the specimens.Under triaxial conditions,the degree of failure of the intersecting jointed specimens is much lower than that under uniaxial and biaxial conditions.
基金supported by the National Natural Scieince Foundation of China(Nos.52004204 and 52034007).
文摘This paper proposes a digital image processing-based detection algorithm for cross joint traces of coal roadway heading face.Initially,the acquired images were preprocessed,i.e.,adaptive correction was conducted for non-uniform illumination images based on the 2D gamma function.The edge detection algorithm was then applied to extract the edges of the structural plane,followed by the filtration of the non-structural plane noises.Moreover,the Hough transform algorithm was applied to extract the linear edges;finally,the edges were locally connected in accordance with the angle and distance criteria.The experimental results show that this algorithm can be used to reduce the noise caused by non-uniform illumination and avoid the mutual interference of multi-scale edges,so as to effectively extract the traces of the cross joint.Furthermore,Q-system and rock mass rating(RMR),were applied to conduct a quantitative evaluation on the stand-up time of unsupported roof in the four test images.The Q-system quality scores are 26.7,43.3,3.1,and 6.7,and the RMR quality scores are 56.84,58.73,48.42,and 51.42,respectively.The stand-up time of unsupported roofs with a span of 4.6 m are 30,36,7.7 and 14 d,respectively.
基金The National Natural Science Foundation of China(No.51578357)the Natural Science Foundation of Shanxi Province(No.2015011062)Talent Training Program in the Postgraduate Joint Training Base of Shanxi Province(No.2016JD11)
文摘In order to reveal the constant-fatigue fracture form and mechanism of the welded cross plate-hollow sphere joints(WCPHSJs)and establish its formula,the WCPHSJs were fatigue tested.A total of 19 specimens were tested under constant amplitude fatigue loads using a specially designed test rig.The joint was analyzed statically by t e finite element analysis(F3A),and metallographic analysis of fatigue fracture was done by the electron scanning microscope.Numerical simulation and experimental results show that the hot-spot of WCPHSJ lies at the weld toe location where severe stress is concentrated.Fatigue cracks initiate at the weld toe and then propagate circumferentially around the sphere with a diameter equivalent to the width of the cross plate up to the fatigue facture.The initial welding defects and constructional detail constitute the main factor of fatigue failure.The S-N curves for the joints were developed through a linear regession analysis of fatigue data.A formula for calculating constant amplitude fatigue,base on the concept of the hot spot stress amplitude,is proposed.
文摘The cross-gradients joint inversion technique has been applied to multiple geophysical data with a significant improvement on compatibility, but its numerical implementation for practical use is rarely discussed in the literature. We present a MATLAB-based three-dimensional cross-gradients joint inversion program with application to gravity and magnetic data. The input and output information was examined with care to create a rational, independent design of a graphical user interface (GUI) and computing kernel. For 3D visualization and data file operations, UBC-GIF tools are invoked using a series of I/O functions. Some key issues regarding the iterative joint inversion algorithm are also discussed: for instance, the forward difference of cross gradients, and matrix pseudo inverse computation. A synthetic example is employed to illustrate the whole process. Joint and separate inversions can be performed flexibly by switching the inversion mode. The resulting density model and susceptibility model demonstrate the correctness of the proposed program.
文摘The study object is the angular output velocity of the drive shaft which is made up of two series-wound cross universal joints. We have deduced the function relation between the angular output velocity and initiative input angle of the drive shaft with double cross universal joints that is based on the calculation formula of the angular output velocity of a single cross universal joint, and by analyzing the relation between the two input angles. By using this function relation, the constant velocity condition of the drive shaft with double cross universal joints" is verified. The step-by-step searching algorithm is adopted to obtain the optimal phase angle that leads to the minimum fluctuate index of the angular output velocity in the vary velocity condition. At the same time, we worked out the maximal and minimum value of the angular output velocity, and their initiative input angle. The correctness of the function of the angular output velocity and the step-by-step search algorithm are verified by an ADAMS simulation example.