THE DESIGN OF AN INTEGRATED SYSTEM FOR PREDICTING AND ANALYZING SOLDER JOINT SHAPE AND RELIABILITY INSMT

Solder joint reliability is one of critical problems detemining whether Sirface Mount Technology (SMT) can be used in the prohotion of important electronic products. Optimizing solder joint shape is one of effective ways to improve SMT solder joint reliability.In this paper. based on the theorem of minimum potential energy, an energy model of 3 - D solder joint shape is established,and the forma- tion of solder joint is numerically simulated by Surface Ecolver program. On the basis of the prediction of SMT solder joint shape,the mechanical model of analyzing solder joint reliability is established. An elasto - plasto - creep mateial model and its mechanical constitutive equaton are established for SnPb solder alloy, and the stress/strain response of SMT solder joint under thermal cyclical loabing is ana- lyzed with nonlinear 3 - D FEM. The fatigue life of solder joint is predicted according to Coffin- Manson fatigue life model. An integrated system for Predicting and analyzing SMT solder joint shape and reliability(PSAR) is developed.The system can analyze efficiently SMT solder joint reliability with the variation of structural parameters in the joint and give the optimal structure.

Design of a visual system for predicting SMT solder joint shape

A visual software system has been developed for predicting and analyzing the shape of solder joints in surface mount technology (SMT). The formation of the solder joint is numerically simulated through Surface Evolver program and the calculation is automated with an additional controller. A preprocessor is developed in which process parameters determining the shape of solder joints can be input visually and transferred into Evolver program automatically. A postprocessor is built to analyze the global three dimensional shape and cross section profiles of solder fillets in multiple windows. Also, the application for predicting the solder joint shape of RC chip component is conducted with the PSJS system.

Influences of fine pitch solder joint shape parameters on fatigue life under thermal cycle

The solder joint reliability of a 0.5mm lead pitch, 240-pin quad flat package(QFP) was studied by nonlinear finite element analysis(FEA). The stress/strain distributions within the solder joints and the maximum plastic strain range of the solder joints were determined. Based on the calculated maximum plastic strain range the thermal fatigue life of the solder joints was calculated using Coffin-Manson equation. The influences of shape parameters including volume of solder joint, pad size and stand-off on the thermal fatigue life of the solder joints were also studied. The results show that the stress and strain distribution in the solder joint are not uniform; the interface between the lead and the solder joint is the high stress and strain region; the maximum stress and stain occur at the topmost point where the solder joint intersects with the inner side of the lead. The solder joint cracks should occur firstly at this point and propagate along the interface between the solder and the lead. The solder joint with the pad size of 1.25mm×0.35mm, the stand-off of 0.02mm and the solder volume of 0.026mm^3 has longer fatigue life than that of any others. These optimal parameters have been applied in practice to assemble the 240-pin, 0.5mm pitch QFP.

Research on Complexity of Surface Undulating Shapes of Rock Joints

The surface undulating shapes of rock joints have been described qualitatively or experimental quantitatively for a long time. The non determined describing method can not fit quantitative evaluation of mechanical parameters of rock joints in engineering. In this paper, relative amplitude ( R A) is chosen as a quantitative describing index of surface measurement of 1 023 surface undulating curves which conducted by profile curve device(PCD). We discuss the nonuniformity,anisotropy and unhomogeneity of surface undulating shapes of joints. A new method that analyzes the complexity of surface undulating shapes of rock joints directional statistically in various rock joints is also put forward.

Seismic Behavior of Specially Shaped Column Joints with X-Shaped Reinforcement

To investigate the seismic behavior of specially shaped column joints with X-shaped reinforcement,two groups of specimens with or without X-shaped reinforcement in joint core region were tested under constant axial compression load and low reversed cyclic loading,which imitated low to moderate earthquake force.The seismic behavior of specially shaped column joints with X-shaped reinforcement in terms of bearing capacity,displacement,ductility,hysteretic curve,stiffness degradation and energy dissipation was studied and compared to that without Xshaped reinforcement in joint core region.With the damage estimation model,the accumulated damage was analyzed.The shearing capacity formula of specially shaped column joints reinforced by X-shaped reinforcement was proposed with a simple form.The test results show that X-shaped reinforcement is an effective measure for improving the seismic behavior of specially shaped column joints including deformation behavior,ductility and hysteretic characteristic.All specimens were damaged with gradual stiffness degeneration.In addition,X-shaped reinforcement in the joint core region is an effective way to lighten the degree of cumulated damage.The good seismic performance obtained from the specially shaped column joint with X-shaped reinforcement can be used in engineering applications.The test value is higher than the calculated value,which indicates that the formula is safe for the design of specially shaped column joints.

Joint 2D DOA and Doppler frequency estimation for L-shaped array using compressive sensing

A joint two-dimensional(2D)direction-of-arrival(DOA)and radial Doppler frequency estimation method for the L-shaped array is proposed in this paper based on the compressive sensing(CS)framework.Revised from the conventional CS-based methods where the joint spatial-temporal parameters are characterized in one large scale matrix,three smaller scale matrices with independent azimuth,elevation and Doppler frequency are introduced adopting a separable observation model.Afterwards,the estimation is achieved by L1-norm minimization and the Bayesian CS algorithm.In addition,under the L-shaped array topology,the azimuth and elevation are separated yet coupled to the same radial Doppler frequency.Hence,the pair matching problem is solved with the aid of the radial Doppler frequency.Finally,numerical simulations corroborate the feasibility and validity of the proposed algorithm.

Shape design of the reinforcement for bending load-carrying capacity of under-matched butt joint under four-point bending load

To improve the bending load-carrying capacity （ BLCC） of under-matched butt joint under four-point bending load in the elastic stage, the shape design of the reinforcement is studied based on the theoretics of mechanics of materials. The concept, criterion, realization condition and design proposal of equal bending load-carrying capacity （EBLCC） are put forward. The theoretical analysis results have been verified by the finite element method. The simulation results are coincident basically with the ones of theoretical analysis. The research results show that the shape design of the reinforcement of EBLCC can improve BLCC of under-matched butt joint and the unilateral-side type reinforcement can replace double-side symmetry

The influence of joint geometric parameters on shape factor of butt joint with center through crack

In this research, the influence of such joint geometric parameters as weld width and reinforcement on shape ~actor of butt joint with center crack subjected to static loading was investigated by finite element analyses method. According to the analytical resuhs, a well fracture resistant joint shape of butt joint with center crack has been approved.

Experimental Study on Seismic Behavior of Exterior Joints of Special-shaped Columns with Different Lengths of Limbs

Four exterior joints with special-shaped columns which have different lengths of limbs are tested under low cyclic loading. Speeial-shaped columns adopted are L- and T-shaped in section. It can be concluded that crack pattern, failure mode and shear strength of joints are affected by the length of limb, and that shear strength and ductility increase with the length of limb; the joints with the flexural failure of the beam have better seismic behavior than those with the shear failure of the joint core.

周边孔聚能装置间隔装药在光面爆破中的应用研究

隧道光面爆破工程的周边孔需要采用间隔装药方式,而大部分间隔装药方式采用“导爆索+雷管”联合起爆技术,此技术具有一定的局限性且经常发生拒爆现象。如何在保证隧道掘进效率的前提下提高光面爆破效果成为目前亟待解决的难题,从现场试验方面开展相关研究,提出“聚能装置+数码电子雷管”新型联合起爆技术,将其应用于高原某隧道,通过与原始的“导爆索+数码电子雷管”联合起爆技术的爆破后效果进行对比分析。实验结果表明:对比原始技术,新技术炸药单耗降低了0.2 kg/m^(3),半孔留痕率提高了5%,平均装药时间由原来的1.3 h降为1.0 h,稳定循环进尺的同时极大降低了耗材费用,提高了隧道光面爆破效果。

铰接方钢管组合异形柱框架抗震性能研究

为解决村镇住宅体系存在的装配式程度及标准化程度较低、现场焊接工作繁多、室内建筑面积浪费等问题,提出了一种铰接方钢管组合异形柱框架体系。该体系中异形柱采用3根空钢管通过钢板与加劲肋组合而成的L形柱,梁柱节点为腹板螺栓连接的铰接节点。通过拟静力试验对该体系的抗震性能进行研究。研究结果表明:相比于铰接钢管混凝土组合异形柱,铰接空钢管组合异形柱框架体系先于梁端出现转角,最后破坏模式为柱脚破坏,具有更优良的抗震耗能和更缓慢的强度与刚度退化,并通过对比刚接节点和铰接节点的骨架曲线,发现节点刚接程度对结构整体的抗侧刚度影响较大。

Research on optimal drive joints configuration of a rolling robot of closed five-bow-shaped-bar linkage

The relationship between the stability and the configuration of the driving joint was studied as a measure to improve the stability of robot.The Lagrange dynamic equation of the robot was established.According to the principle of virtual work,the least squares solution of each joint torque was obtained.The relationship between the stability of the robot and the configuration of the driving joint is obtained by the sum of the norms of the joint torque.Finally,numerical simulations verify the correctness of the theory.

L型阵水下目标方位和距离联合最大似然估计

空间目标定位是阵列信号处理领域中的研究热点,广泛应用于雷达、声纳、通信、射电天文、医学诊断、地震遥感等众多领域。传统的水下声源定位仅获取目标声源的深度和距离信息,却无法估计目标的方位信息。针对这一问题,在充分考虑水下声传播模型的基础上,利用L型阵列固有的结构特征,将最大似然估计技术应用到水下目标定位,提出一种基于L型水听器阵列的水下目标方位与距离联合最大似然估计算法。研究表明:最大似然估计法可有效突破传统波束形成分辨力“瑞利限”的限制,提高水下目标定位的分辨能力和精度。计算机仿真分析显示,在单目标和相干双目标的场景中,文中所提出的方法均具有更为尖锐的谱峰及更低的旁瓣水平,可对水下目标进行有效的方位角和距离联合估计。

工字形钢梁-矩形钢管柱单向螺栓节点抗弯承载力理论计算方法

针对工字形纯钢梁和钢-混凝土组合梁分别与矩形钢管柱和矩形钢管混凝土柱采用单向螺栓(也称单边拧紧螺栓)连接形成的4种节点形式,对其在弯矩作用下的受力机理及破坏模式进行分析,讨论导致节点失效的因素。总结节点在弯矩作用下的9种失效模式,包括:单向螺栓拉断、端板受弯屈服、矩形钢管柱壁翼板受拉屈服、矩形钢管柱壁翼板受压屈服、矩形钢管柱壁腹板受压屈曲、混凝土楼板局部压溃、钢筋屈服、矩形钢管柱内混凝土局部压溃、矩形钢管柱壁腹板受压屈服,进而基于破坏模式给出节点各组件承载力的计算公式。对4种节点在不同破坏模式下的正弯矩承载力和负弯矩承载力进行分析,给出节点承载力计算公式。将节点抗弯承载力的理论计算结果与试验结果进行对比,验证理论计算方法的可靠性。

SMA绞线预制梁-柱自复位耗能节点数值研究与参数优化

为了提高预制混凝土框架的抗震能力并控制震后残余变形,提出了一种新型的混合自复位预制混凝土梁柱节点(self-centring precast concrete beam-column connection,SC-PCBCC),其中采用了旋转摩擦阻尼器(rotational friction hinge damper,RFHD)和形状记忆合金(shape memory alloy,SMA)并联的结构。重点探讨了使用SMA绞线控制的自复位装置对SC-PCBCC进行改进。首先,介绍了SC-PCBCC的结构和工作原理;其次验证对比了1.0%、1.5%、2%和2.0%预应变下的超弹性1×7 SMA绞线、RFHD和SC-PCBCC的有限元模型,并进行了初步验证。研究结果表明,该节点具有较高的刚度、承载力、耗能能力以及较好的复位性能;最后对SC-PCBCC中SMA绞线的关键参数:SMA绞线预应变、直径和长度进行了参数分析,以优化其抗震性能。建议SC-PCBCC使用的SMA绞线初始预应变、直径和长度范围分别为1.5%~2.0%、15~18 mm和175~205 mm,以实现SC-PCBCC的优异承载性能、能量耗散和自复位性能。此外,节点中的SMA绞线和RFHD可在震后快速更换,实现高效灾后修复。总体而言,所提出的SC-PCBCC表现出了卓越的减震能力、自复位能力和可修复性。

CALCULATION OF THREE－DIMENSIONAL SOLDER JOINT FORMATION IN MICROELECTRONIC SURFACE MOUNT TECHNOLOGY

A finite element analysis for calculating three-dimensional(3-D) solder joint shape between chip component and substrate pad was carried out, and the effects of solder volume and pad extension beyond the edge of component on solder joint shapes were investigated. The resonable design ranges of solder volume and pad extension have been put forward.

矩形钢管混凝土束剪力墙风机塔筒L型连接节点力学性能研究

针对目前风机塔筒结构发展受限于结构高度与安装效率的问题,本文提出了一种L型螺栓连接的矩形钢管混凝土束剪力墙风机塔筒,并且针对螺栓关键连接区域进行了力学性能研究。最后通过有限元建模的方法对塔筒单片矩形钢管混凝土束剪力墙在面外以及面内荷载下的性能表现进行了分析,并且给出了相关设计建议。研究结果表明塔筒螺栓连接区域在单轴拉伸下的破坏模式为连接板弯曲变形以及螺栓拉断。塔筒单片剪力墙的面内初始刚度及承载力要显著高于面外。综合考虑剪力墙力学性能的提升效率以及剪力墙各部件的应力分布状态,建议当螺栓直径为20 mm时,连接板厚度不应大于螺栓直径;建议当连接板厚取20 mm时,螺栓直径取其1.2倍。

分缝护栏致空心板梁桥L型裂缝预应力控制方法研究

为提高护栏分缝桥梁的耐久性和承载力,以台金高速公路杨司高架桥预制空心板梁桥为背景,研究通过施加预应力控制因护栏分缝引起L型裂缝的有效性,并针对既有桥梁加固和新建桥梁设计提出通用的有效方法。采用Abaqus软件建立既有桥梁和新建桥梁的有限元模型,研究车道荷载作用产生的应力放大效应;分析预应力筋布置高度和长度对边梁梁底应力的影响及对既有桥梁护栏分缝导致的预应力损失;在此基础上,提出L型裂缝的预应力控制方法。结果表明:边梁应力放大系数随桥梁跨径和护栏高度的增加而增大,其取值范围为[1.42,2.14];预应力筋布置高度越低,边梁跨中梁底应力越大;预应力筋布置长度越短,既有桥梁梁底应力越大,对新建桥梁应力没有影响;分缝护栏对既有桥梁施加预应力产生损失,对新建桥梁不会产生预应力损失;在边梁跨中施加相应的预应力,可有效抵消跨中的应力集中效应,防止主梁跨中产生L型裂缝。

海洋石油工程固定式导管架平台T/K/Y节点马鞍口建模

海洋石油工程固定式导管架是海上油气资源开采的重要设施,是由钢管相贯焊接形成的空间桁架结构。导管架的主要焊接结构是T/K/Y节点,T/K/Y节点中存在大量的马鞍口结构。目前,对马鞍口的加工及焊接主要以二维图样贴片为主,尚无软件可实现管节点马鞍口的参数化三维建模。在分析马鞍口相贯线机理的基础上,建立马鞍口相贯线的数学模型,并基于此利用Unity3D编写了绘制马鞍口相贯线的通用软件,实现了马鞍口的参数化三维建模,有效解决了实际生产中T/K/Y节点马鞍口难以建模的问题,为管节点马鞍口的加工及智能焊接提供精确的模型。

基于循环孔洞扩张模型的X型圆管节点超低周疲劳寿命预测

海洋工程钢结构在服役过程中,受风、浪、流或地震等极端循环载荷的影响,易发生超低周疲劳断裂破坏,造成人员伤亡及财产损失,因此超低周疲劳断裂分析及寿命预测对于海工结构安全性评估至关重要。然而,现阶段基于累积损伤理论提出的多种超低周疲劳寿命预测模型无法对多尺度节点实现统一预测,造成了实际工程应用的不便。因此文中基于循环孔洞扩张模型开展X型圆管节点超低周疲劳寿命预测。首先,开发了基于循环孔洞扩张模型的VUSDFLD程序,实现ABAQUS与FORTRAN子程序联合应用,利用有限元分析验证循环孔洞扩张模型在X型圆管节点超低周疲劳断裂分析中的有效性;其次,根据多组X型圆管节点超低周疲劳断裂有限元分析结果,在宏观层面提出了一种基于Manson-Coffin公式的超低周疲劳寿命预测公式;最后,依据Miner理论,将适用于等幅加载的超低周疲劳寿命公式扩展至变幅加载情况,验证了多种节点尺寸下超低周疲劳公式的适用性,为工程应用提供了理论依据。